EP2365899B1 - Apparatus for coating workpieces - Google Patents

Apparatus for coating workpieces Download PDF

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Publication number
EP2365899B1
EP2365899B1 EP09763940.5A EP09763940A EP2365899B1 EP 2365899 B1 EP2365899 B1 EP 2365899B1 EP 09763940 A EP09763940 A EP 09763940A EP 2365899 B1 EP2365899 B1 EP 2365899B1
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EP
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Prior art keywords
adhesive
coating material
workpiece
energy
source
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EP09763940.5A
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German (de)
French (fr)
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EP2365899A1 (en
Inventor
Johannes Schmid
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Homag GmbH
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Homag GmbH
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Priority to EP16191750.5A priority Critical patent/EP3132901B1/en
Priority to EP09763940.5A priority patent/EP2365899B1/en
Publication of EP2365899A1 publication Critical patent/EP2365899A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
    • B27D5/003—Other working of veneer or plywood specially adapted to veneer or plywood securing a veneer strip to a panel edge

Definitions

  • the invention relates to a device for coating workpieces, which are preferably at least partially made of wood, wood materials, plastic or the like according to the preamble of claim 1.
  • Such devices are made WO 01/36168 .
  • edgebanders in the field of furniture and component industry.
  • the DE 34 47 592 An edge banding device in which the edge material is fed via a feed device and a hot melt adhesive is applied to the surface of the edge material facing the workpiece. Subsequently, the edge material is pressed by means of a pressure roller to the surface to be coated of the workpiece.
  • the energy in the context of the present invention can be applied directly or indirectly to the surface of the workpiece. Indirect application of the energy can take place, for example, by reflection or else by other suitable mechanisms.
  • the coating material itself as a transfer medium of reflected radiation, heat or other suitable forms of energy. In this way, it becomes possible, for example, to simultaneously enable an energy input into both the coating material and the workpiece surface, so that it is possible if necessary to work with a single or at least a reduced number of energy sources.
  • an additional adhesive agent may be applied to the surface of the workpiece and / or the coating material. This makes it possible to achieve a particularly reliable and high-quality connection, wherein the use of lignin leads in many cases to a greatly reduced amount of adhesive or adhesive agent to be supplied.
  • the invention provides a device for coating workpieces according to claim 1.
  • the device according to the invention is based on the idea at the interface between coating material and workpiece and replace the previously used, preheated hot melt adhesive by novel bonding techniques.
  • the invention provides that the device for coating workpieces has at least one energy source for applying energy to an adhesive or adhesively feasible agent, which may be provided independently and / or may be part of the coating material and / or the workpiece.
  • an adhesive or adhesively feasible agent which may be provided independently and / or may be part of the coating material and / or the workpiece.
  • the at least one energy source is selected from the group consisting of. Infrared source, ultrasonic source, magnetic field source, microwave source and plasma source.
  • the respective energy source on the one hand can activate an agent already present as an adhesive and on the other hand can also make an agent which does not serve as an adhesive by applying energy an adhesive.
  • infrared and plasma sources enabled broad-spectrum operation and a good depth effect.
  • Energy sources with ultrasound, magnetic field and microwave work without contact and can still bring energy into the process during the pressing of the coating material.
  • a magnetic field has a good depth effect.
  • the at least one energy source is movably arranged, namely transversely to the direction of a relative movement between the pressing device and the respective workpiece produced by the conveyor.
  • the coating material according to an embodiment of the present invention is preferably provided in the form of a supply in the feed device, wherein the coating material in the context of the present invention may be selected from a wide variety of materials. According to one embodiment of the invention, it is preferred that the material of the coating material is selected from the group consisting of plastic, veneer, paper, cardboard, metal and combinations thereof.
  • the coating material at least partially has an integral or discrete layer which unfolds adhesive properties by supplying energy.
  • this function can be integrated into the edge feed.
  • a complete integration of the adhesive or adhesively feasible agent in the coating material allows a very simple and rapid operation of the device according to the invention.
  • the formation of the adhesive or adhesively feasible agent as discrete layer, which is connected at an appropriate time with the coating material the advantage of a higher variety of variants, so must in the latter embodiment, even for a variety of types of coating materials only a single discrete layer of a Adhesive or adhesively feasible agent be kept.
  • the device can also be advantageous in the context of the present invention for the device to furthermore have at least one adhesive supply device which is set up to apply an agent which is already adhering or can still be attached by applying energy to the coating material and / or workpiece.
  • the variety of variants of the device is further increased, and it can also be used with combinations of different adhesives, so that virtually any coating material can be applied to virtually any workpiece by means of the device according to the invention.
  • the device it is particularly preferred for the device to have at least two adhesive agent provision devices which provide different adhesives or adhesively feasible agents from one another.
  • the pressing device is set up to apply the coating material to a narrow surface and / or a wide surface of the workpiece.
  • the conveyor may be configured in the context of the present invention in various ways, for example, such that the respective workpiece is provided stationary and one or more components of the device with respect to the workpiece are movable.
  • Such stationary machines are characterized by a very small footprint and high variability.
  • the conveying device is set up to convey the workpieces in a passage direction, wherein the conveying operation can be continuous or optionally also clocked. In this way, a particularly rapid and trouble-free operation of the device according to the invention with high throughput is achieved.
  • the individual structural units of the device according to the invention can in principle be arranged as independent, fixed or movably mounted units. According to one embodiment of the invention, however, it is provided that at least the pressing device and the energy source are combined to form a unit which can be exchanged via an interface in a supply unit such as in the tool holder of a spindle unit.
  • a highly variable and flexible device can be created, with which a wide variety of workpieces and feed materials can be processed without providing an excessively large number of components.
  • the number of required drive units is reduced by the interchangeability of the unit of pressure device and energy source, since different units on the common supply unit (for example spindle unit) can be driven and supplied.
  • the device has a focusing device, which is set up to direct the energy provided by the energy source to selected regions of the adhesive to be activated or to be generated.
  • a focusing device which is set up to direct the energy provided by the energy source to selected regions of the adhesive to be activated or to be generated.
  • the operation of the device can be easily adapted to different dimensions of the coating material, without modification work on the respective energy source are required. So the effective area can be punctiform or linear, but also be set flat with different dimensions.
  • the intensity of the energy applied to the adhesive can also be varied via the focussing device, so that an optimum coating result can be achieved without damaging the coating material.
  • the invention claims that the energy source and / or the focusing device are set up to oscillate. As a result, local energy peaks can be avoided, and a uniform coverage of the area to be energized can be effected. It is particularly preferred that the energy source and / or the focusing device are set up to oscillate the faster the faster the relative movement relative to the workpiece.
  • the focusing device can in principle direct the energy provided by the energy source to an arbitrary position of the coating material or optionally also of the workpiece or adhesive. According to one embodiment of the invention, however, it is provided that the focusing device is set up to direct the energy provided by the energy source in the region immediately upstream of a pressing region in which the coating material is pressed against a surface of a workpiece. As a result, it is possible to work with a minimum amount of energy, which not only reduces energy consumption but also minimizes potential damage to the energized materials.
  • the device further comprises a control device which is adapted to the operation, in particular the power of the power source on the Properties and dimensions of the adhesive or adhesively feasible agent and to adjust the relative speed between the energy source and adhesive.
  • a control device which is adapted to the operation, in particular the power of the power source on the Properties and dimensions of the adhesive or adhesively feasible agent and to adjust the relative speed between the energy source and adhesive.
  • FIG. 1 A coating apparatus 1 for coating workpieces 2 as a preferred embodiment of the present invention is shown in FIG FIG. 1 schematically shown in a plan view.
  • the coating device 1 is used in the present embodiment for coating plate-shaped workpieces 2, which consist at least at intervals of wood-wood materials, plastic or the like, as used for example in the field of furniture and component industry today.
  • This can be a variety of workpieces such as solid wood or chipboard, lightweight panels, sandwich panels, skirting, profiles for profile coating etc. It should be noted, however, that the present invention is not limited to such workpieces.
  • the coating device 1 initially comprises a conveying device 4, which in the present embodiment is designed as a continuous conveying device, for example in the form of a roller conveyor, belt conveyor or the like.
  • the conveyor 4 is used to the workpieces 2 in a direction of passage (from left to right in FIG. 1 ) to promote.
  • a feed device 10 for supplying a coating material 12 is arranged, wherein the coating material may be, for example, an edge material for a narrow surface of the workpiece, but also a covering material for a wide surface or any other arbitrary surface of the workpiece 2.
  • the feeder 10 contains a supply of coating material 12, which may be made of a variety of materials, such as plastic, veneer, paper, cardboard, metal, etc., and various combinations thereof.
  • the coating material may be provided, for example, in roll form (possibly in a cassette), but also in the form of individual sections.
  • such integral coating material may be formed, for example, by a plastic material containing a layer 14 which exhibits adhesive properties due to the supply of energy.
  • the remaining coating material may in principle be made of any material.
  • the discrete layer 14 is arranged on the side of the coating material 12 facing the workpiece 2.
  • the feeding device 10 feeds the coating material 12 to a pressing device 20 for pressing the coating material 12 against a surface 2 a of the workpiece 2.
  • the pressing device 20 is a pressure roller (instead of a pressure roller belts, shoes or the like can be used, for example), which rolls on the surface 2a of the workpiece 2 and in this way the coating material 12 to the surface 2a of the workpiece 2 presses.
  • the coating apparatus 1 comprises an energy source 30 for applying energy to the adhesive or adhesively feasible agent 14.
  • energy sources such as infrared source, ultrasound source, magnetic field source, microwave source or plasma source. All of these energy sources 30 provide energy in directed form and direct it to the adhesive agent 14 which is supplied as an integral or discrete part of the coating material 12.
  • This focused energy is as in FIG. 1 represented by a outgoing from the power source 30 line. This passes through a focussing device 32, which is set up to direct the energy provided by the energy source 30 to selected regions of the adhesive 14 to be activated or to be taken. It should be noted, however, that the energy source 30 can also be arranged at another suitable location in the context of the invention.
  • the focusing device 32 may be a lens. However, it should be noted that depending on the energy source 30 different focusing device 32 may be used, wherein the focusing device may be each set to adjust the spread and, where appropriate, the intensity of the applied energy. In this way, the focusing device 32 directs the energy provided by the energy source 30 into the region immediately upstream of a pressing region 32, in which the coating material 12 is pressed against the surface 2 a of the workpiece 2.
  • This operation of the energy source 30 and also of the focusing device 32 is controlled by a control device not shown in detail, wherein the control device in particular the performance of the energy source 30 on the properties and dimensions of the adhesive or adhesively feasible means 14 and the relative speed between the energy source 30 and adhesive 14th tunes.
  • the control device can also evaluate information from sensors which monitor the operation of the coating device, for example sensors which are arranged in the region of the pressure region 22 and For example, detect the temperature of the applied coating material 12. On the basis of this information, the control device can control not only the energy source 30 but optionally also the focusing device 32.
  • the focusing device 32 is arranged in the present embodiment to oscillate, for example, in a direction perpendicular to the drawing plane in FIG. 1 .
  • An oscillation movement is understood here to mean a vibration having a frequency of, for example, at least 10 Hz (eg 50 Hz).
  • the control device ensures that the focusing device oscillates faster, the faster the relative movement relative to the workpiece 2.
  • the focusing device 32 in the present embodiment is movable together with the energy source 30, in a direction transverse to the direction of passage of the conveyor 4. This is particularly advantageous for large-scale coating tasks, such as for coating the broad surfaces of workpieces.
  • the device 1 in addition to or as an alternative to activating an adhesive 14 (which can be supplied in any desired form), the device 1 according to the invention also makes possible the method in which lignin contained in the respective workpiece 2 is used to attach the coating material 12 to the surface 2a of the workpiece 2 is used.
  • the energy source 30 for this purpose for example by means of the focusing device 32, is set up and adjusted such that lignin contained in the material of the workpiece 2 at least at the one to be coated.
  • Surface 2a of the Workpiece adhesive properties unfolds. This presupposes, of course, that lignin is contained in the workpiece to be coated, ie that the workpiece at least partially consists of wood, wood-based materials or the like.
  • the coating material 12 is pressed against the surface 2a of the workpiece, so that the coating material is bonded to the workpiece using the adhesive properties of the lignin.
  • the adhesive effect of the lignin can be combined with the adhesion of a separately supplied agent 14.
  • the energy of the energy source 30 can be applied directly to the surface 2a to be coated. Alternatively or additionally, it is also possible to apply the energy, for example, to the coating material 12. This energy can be reflected by the coating material 12, for example, or introduced in the form of residual heat in the surface 2a of the workpiece.
  • FIG. 2 schematically shown in a plan view. This is different from the one in FIG. 1 First embodiment shown primarily in that the adhesive or adhesively feasible means 14 is not supplied together with the coating material 12, but by means of an adhesive supply device in the form of an adhesive applicator roll 40 is applied to the surface 2a to be coated of the workpiece 2. Alternatively or additionally, it is of course also possible to apply the adhesive to the coating material 12 through the adhesive agent delivery device 40.
  • the thus-applied adhesive 14 is then also activated or generated by energization by means of the energy source 30, again immediately upstream of a pressing region 22.
  • the coating apparatus 12 of the present invention may also include other adhesive providing means, such as a second adhesive applicator roll or the like, these different adhesive providing means preferably also providing different adhesives 14 from each other.
  • these different adhesive providing means preferably also providing different adhesives 14 from each other.
  • FIG. 3 A third preferred embodiment of the coating device 1 according to the invention is shown in FIG. 3 schematically shown in a plan view.
  • This is characterized in that the adhesive or adhesively feasible agent 14 in Shape of a web material from one.
  • Adhesive supply device 42 is provided.
  • This sheet material 14 is fed in synchronism with the coating material 12 in a region between the coating material 12 and the workpiece 2, and then energized and adhered in the region immediately upstream of a pressing portion 22. In this way, at any time a change of the coating material 12 can be done without problems, while always with the same adhesive or adhesively feasible means can be used.
  • FIG. 4 A preferred embodiment of the pressing device 20 and the energy source 30 are in FIG. 4 shown schematically in a side view.
  • the pressing device 20 and the energy source 30 are combined to form a unit 50, which can be exchanged via an interface 52 in a supply unit such as in the tool holder of a spindle unit.
  • the interface 52 may be, for example, a universal interface as described in the patent application EP 0 743 139 the applicant is disclosed.
  • the interchangeable unit 50 may also carry the focusing device 32 and also have a feed slot 54 for the coating material so that it can be easily fed to the pressure roller 20 and energized from the opposite side by means of the power source 30 with energy.
  • a feed slot 54 for the coating material so that it can be easily fed to the pressure roller 20 and energized from the opposite side by means of the power source 30 with energy.
  • an alternative or additional application of energy to the workpiece can take place.
  • Such a unit is particularly well suited for stationary machines, but also for continuous machines, and allows a particularly variable and flexible operation
  • Such machines the number of required supply units (spindle units) can be reduced accordingly.

Description

Technisches GebietTechnical area

Die Erfindung betrifft eine Vorrichtung zum Beschichten von Werkstücken, die bevorzugt zumindest abschnittsweise aus Holz, Holzwerkstoffen, Kunststoff oder dergleichen bestehen gemäß dem Oberbegriff des Anspruchs 1. Solche Vorrichtungen sind aus WO 01/36168 , WO 2010/009905 und US 3 560 297 bekannt.The invention relates to a device for coating workpieces, which are preferably at least partially made of wood, wood materials, plastic or the like according to the preamble of claim 1. Such devices are made WO 01/36168 . WO 2010/009905 and US 3,560,297 known.

Stand der TechnikState of the art

Vorrichtungen zum Beschichten von Werkstücken der eingangs genannten Art sind beispielsweise in der Form von Kantenanleimmaschinen im Bereich der Möbel- und Bauelementindustrie seit langem bekannt. So offenbart beispielsweise die DE 34 47 592 eine Kantenanleimvorrichtung, bei der das Kantenmaterial über eine Zuführeinrichtung zugeführt und dabei ein Schmelzkleber auf die dem Werkstück zugewandte Fläche des Kantenmaterials aufgebracht wird. Anschließend wird das Kantenmaterial mittels einer Andrückrolle an die zu beschichtende Oberfläche des Werkstücks angedrückt.Devices for coating workpieces of the type mentioned have long been known, for example in the form of edgebanders in the field of furniture and component industry. For example, the DE 34 47 592 An edge banding device in which the edge material is fed via a feed device and a hot melt adhesive is applied to the surface of the edge material facing the workpiece. Subsequently, the edge material is pressed by means of a pressure roller to the surface to be coated of the workpiece.

Obgleich sich diese Technik über einen langen Zeitraum bewährt hat, lassen die in der Möbel- und Bauelementeindustrie immer weiter wachsenden Anforderungen den Wunsch nach verbesserten Lösungen für das Beschichten von Werkstücken entstehen. Wesentliche Aspekte sind hierbei einerseits die immer größer werdende Vielfalt an Beschichtungsmaterialien, die in den unterschiedlichsten Dicken und Materialien vorliegen und individuelle Lösungen erfordern. Darüber hinaus wird auch immer häufiger eine so genannte Stückzahl-1-Fertigung gefordert, bei der für jedes Werkstück ein anderes Beschichtungsmaterial vorzusehen ist.Although this technique has been proven over a long period of time, the ever increasing demands in the furniture and component industry are creating the desire for improved solutions for coating workpieces. On the one hand, essential aspects are the ever-increasing variety of coating materials, which are available in a wide variety of thicknesses and materials and require individual solutions. In addition, more and more frequently a so-called quantity-1 production is required in which a different coating material has to be provided for each workpiece.

Dies erfordert eine hohe Variabilität bzw. Anpassungsfähigkeit der Beschichtungsvorrichtung.This requires a high variability or adaptability of the coating device.

Darüber hinaus kann die Handhabung und Aufbringung heißen Schmelzklebers auf das Beschichtungsmaterial zu Verunreinigungen und Störungen im Betriebsablauf führen, was die Zuverlässigkeit der Bearbeitung beeinträchtigen kann.In addition, the handling and application of hot melt adhesive to the coating material can lead to contamination and malfunction in the operation, which can affect the reliability of the processing.

Nicht zuletzt nehmen auch die Anforderungen an die Betriebsgeschwindigkeit bzw. Kapazität der Beschichtungsvorrichtungen immer weiter zu, so dass auch ein Bedarf an einer beschleunigten Arbeitsweise der Beschichtungsvorrichtung besteht.Last but not least, the demands on the operating speed or capacity of the coating devices continue to increase, so that there is also a need for an accelerated operation of the coating device.

Als weiterer Stand der Technik sind die EP 1 852 242 A1 sowie die EP 1 800 813 A2 bekannt.As a further prior art, the EP 1 852 242 A1 as well as the EP 1 800 813 A2 known.

Darstellung der ErfindungPresentation of the invention

Es ist daher Aufgabe der Erfindung, eine Beschichtungsvorrichtung der eingangs genannten Art bereitzustellen, die einen zuverlässigen, flexiblen und gleichzeitig zügigen Betrieb ermöglichen.It is therefore an object of the invention to provide a coating device of the type mentioned, which allow a reliable, flexible and at the same time speedy operation.

Diese Aufgabe wird erfindungsgemäß durch eine Vorrichtung zum Beschichten von Werkstücken nach Anspruch 1 gelöst. Besonders bevorzugte Weiterbildungen der Erfindung sind in den abhängigen Ansprüchen angegeben.This object is achieved by a device for coating workpieces according to claim 1. Particularly preferred developments of the invention are specified in the dependent claims.

In einer Zielrichtung der vorliegenden Erfindung wird durch das Aufbringen von Energie auf das in dem zu beschichtenden Werkstück enthaltene Lignin dieses aufgeschmolzen bzw. angeschmolzen, sodass das Lignin haftende Eigenschaften entfaltet. Diese werden im Rahmen der folgenden Erfindung vorteilhaft für das Anbringen des Beschichtungsmaterials an das jeweilige Werkstück genutzt. Dabei kann die Energie im Rahmen der vorliegenden Erfindung direkt oder indirekt auf die Oberfläche des Werkstücks aufgebracht werden. Eine indirekte Aufbringung der Energie kann beispielsweise durch Reflektion oder auch durch andere geeignete Mechanismen erfolgen. So ist es beispielsweise möglich, das Beschichtungsmaterial selbst als Übertragungsmedium von reflektierter Strahlung, von Wärme oder anderer geeigneter Energieformen zu nutzen. Auf diese Weise wird es beispielsweise möglich, gleichzeitig einen Energieeintrag sowohl in das Beschichtungsmaterial als auch in die Werkstückoberfläche zu ermöglichen, sodass gegebenenfalls mit einer einzelnen oder jedenfalls einer verminderten Anzahl von Energiequellen gearbeitet werden kann.In one aspect of the present invention, by applying energy to the lignin contained in the workpiece to be coated, it is fused so that the lignin exhibits adhesive properties. These are advantageous in the context of the following invention for the attachment of the coating material used the respective workpiece. In this case, the energy in the context of the present invention can be applied directly or indirectly to the surface of the workpiece. Indirect application of the energy can take place, for example, by reflection or else by other suitable mechanisms. For example, it is possible to use the coating material itself as a transfer medium of reflected radiation, heat or other suitable forms of energy. In this way, it becomes possible, for example, to simultaneously enable an energy input into both the coating material and the workpiece surface, so that it is possible if necessary to work with a single or at least a reduced number of energy sources.

Wie bereits erwähnt, ist es im Rahmen der vorliegenden Erfindung möglich, die Verbindung zwischen dem Beschichtungsmaterial und dem jeweiligen Werkstück ausschließlich durch das im Werkstück enthaltene Lignin zu erzeugen.As already mentioned, it is possible in the context of the present invention to produce the connection between the coating material and the respective workpiece exclusively by the lignin contained in the workpiece.

Gemäß einer anderen Zielrichtung der Erfindung ist jedoch vorgesehen, dass ein zusätzliches Haftmittel bzw. haftend machbares Mittel auf die Oberfläche des Werkstücks und/oder das Beschichtungsmaterial aufgebracht wird. Hierdurch lässt sich eine besonders zuverlässige und hochwertige Verbindung erzielen, wobei die Nutzung des Lignin in vielen Fällen zu einer stark verminderten Menge zuzuführenden Haftmittels bzw. haftend machbaren Mittels führt.However, according to another aspect of the invention, it is contemplated that an additional adhesive agent may be applied to the surface of the workpiece and / or the coating material. This makes it possible to achieve a particularly reliable and high-quality connection, wherein the use of lignin leads in many cases to a greatly reduced amount of adhesive or adhesive agent to be supplied.

Für die Aktivierung bzw. das Aufschmelzen des Lignin eignen sich unterschiedlichste Energiequellen, auf die untenstehend noch näher eingegangen wird.For the activation or the melting of the lignin are very different sources of energy, which will be discussed in more detail below.

Ferner stellt die Erfindung eine Vorrichtung zum Beschichten von Werkstücken nach Anspruch 1 bereit. Der erfindungsgemäßen Vorrichtung liegt der Gedanke zugrunde, an der Schnittstelle zwischen Beschichtungsmaterial und Werkstück anzusetzen und den bisher zum Einsatz kommenden, vorgeheizten Schmelzkleber durch neuartige Verbindungstechniken zu ersetzen. Zu diesem Zweck ist erfindungsgemäß vorgesehen, dass die Vorrichtung zum Beschichten von Werkstücken mindestens eine Energiequelle zum Aufbringen von Energie auf ein Haftmittel bzw. haftend machbares Mittel aufweist, das eigenständig vorgesehen sein kann und/oder Teil des Beschichtungsmaterials und/oder des Werkstücks sein kann. Auf diese Weise ergeben sich deutlich weit reichendere Möglichkeiten, den Verbindungsvorgang des Beschichtungsmaterials an dem Werkstück auf die jeweiligen Anforderungen abzustimmen und so für jeden Einzelfall einen optimalen Betrieb der Beschichtungsvorrichtung zu ermöglichen. Hierdurch ergibt sich selbst bei so genannter Stückzahl-1-Fertigung eine optimale Kombination eines präzisen, flexiblen und zügigen Betriebs.Furthermore, the invention provides a device for coating workpieces according to claim 1. The device according to the invention is based on the idea at the interface between coating material and workpiece and replace the previously used, preheated hot melt adhesive by novel bonding techniques. For this purpose, the invention provides that the device for coating workpieces has at least one energy source for applying energy to an adhesive or adhesively feasible agent, which may be provided independently and / or may be part of the coating material and / or the workpiece. In this way, there are significantly more far-reaching possibilities to tailor the bonding process of the coating material on the workpiece to the respective requirements and thus to enable optimum operation of the coating device for each individual case. This results in an optimal combination of precise, flexible and speedy operation, even with so-called quantity-1 production.

Dabei ist gemäß der Erfindung vorgesehen, dass die mindestens eine Energiequelle ausgewählt ist aus der Gruppe bestehend aus. Infrarotquelle, Ultraschallquelle, Magnetfeldquelle, Mikrowellenquelle und Plasmaquelle. In diesem Zusammenhang ist auch zu beachten, dass die jeweilige Energiequelle einerseits ein bereits als Haftmittel vorhandenes Mittel aktivieren kann und andererseits auch ein an sich nicht als Haftmittel dienendes Mittel durch Energiebeaufschlagung zu einem haftenden Mittel machen kann.It is provided according to the invention that the at least one energy source is selected from the group consisting of. Infrared source, ultrasonic source, magnetic field source, microwave source and plasma source. In this connection, it should also be noted that the respective energy source on the one hand can activate an agent already present as an adhesive and on the other hand can also make an agent which does not serve as an adhesive by applying energy an adhesive.

Jede der oben genannten Energiequellen besitzt ihre spezifischen Vorteile. So ermöglichten Infrarot- und Plasmaquellen einen breitspurigen Betrieb und eine gute Tiefenwirkung. Energiequellen mit Ultraschall, Magnetfeld und Mikrowelle arbeiten berührungslos und können auch während des Andrückens des Beschichtungsmaterials noch Energie in den Prozess einbringen. Dabei besitzt insbesondere ein Magnetfeld eine gute Tiefenwirkung.Each of the above energy sources has its specific advantages. Thus, infrared and plasma sources enabled broad-spectrum operation and a good depth effect. Energy sources with ultrasound, magnetic field and microwave work without contact and can still bring energy into the process during the pressing of the coating material. In particular, a magnetic field has a good depth effect.

Beim Aufbringen von Beschichtungsmaterial bspw. auf eine Breitfläche des Werkstücks ist es gemäß der Erfindung vorteilhaft, dass die mindestens eine Energiequelle verfahrbar angeordnet ist, und zwar quer zur Richtung einer durch die Fördereinrichtung erzeugten Relativbewegung zwischen der Andrückeinrichtung und dem jeweiligen Werkstück. Hierdurch lassen sich auch großflächige Beschichtungsmaterialien rationell mit einer einzigen bzw. einer geringen Anzahl von Energiequellen aufbringen.When applying coating material, for example, to a wide surface of the workpiece, it is advantageous according to the invention that the at least one energy source is movably arranged, namely transversely to the direction of a relative movement between the pressing device and the respective workpiece produced by the conveyor. As a result, even large-area coating materials can be applied rationally with a single or a small number of energy sources.

Das Beschichtungsmaterial ist gemäß einer Ausführungsform der vorliegenden Erfindung vorzugsweise in Form eines Vorrats in der Zuführeinrichtung vorgesehen, wobei das Beschichtungsmaterial im Rahmen der vorliegenden Erfindung aus unterschiedlichsten Materialien ausgewählt sein kann. Gemäß einer Weiterbildung der Erfindung ist es dabei bevorzugt, dass das Material des Beschichtungsmaterials ausgewählt ist aus der Gruppe bestehend aus Kunststoff, Furnier, Papier, Pappe, Metall und Kombinationen hiervon.The coating material according to an embodiment of the present invention is preferably provided in the form of a supply in the feed device, wherein the coating material in the context of the present invention may be selected from a wide variety of materials. According to one embodiment of the invention, it is preferred that the material of the coating material is selected from the group consisting of plastic, veneer, paper, cardboard, metal and combinations thereof.

Gemäß einer Weiterbildung der Erfindung ist ferner vorgesehen, dass das Beschichtungsmaterial zumindest abschnittsweise eine integrale oder diskrete Schicht aufweist, die durch Energiezufuhr haftende Eigenschaften entfaltet. Auf diese Weise ist es im Rahmen der Erfindung nicht mehr unbedingt erforderlich, einen herkömmlichen Haftmittelauftrag vorzusehen, sondern diese Funktion kann in die Kantenzufuhr integriert werden. Dabei ermöglicht eine vollständige Integration des Haftmittels bzw. haftend machbaren Mittels in das Beschichtungsmaterial einen sehr einfachen und zügigen Betrieb der erfindungsgemäßen Vorrichtung. Demgegenüber besitzt die Ausbildung des Haftmittels bzw. haftend machbaren Mittels als diskrete Schicht, die zu einem geeigneten Zeitpunkt mit dem Beschichtungsmaterial verbunden wird, den Vorteil einer höheren Variantenvielfalt, so muss bei der letztgenannten Ausgestaltung auch für unterschiedlichste Arten von Beschichtungsmaterialien nur eine einzelne diskrete Schicht eines Haftmittels bzw. haftend machbaren Mittels vorgehalten werden.According to one embodiment of the invention, it is further provided that the coating material at least partially has an integral or discrete layer which unfolds adhesive properties by supplying energy. In this way it is no longer absolutely necessary in the context of the invention to provide a conventional adhesive application, but this function can be integrated into the edge feed. In this case, a complete integration of the adhesive or adhesively feasible agent in the coating material allows a very simple and rapid operation of the device according to the invention. In contrast, the formation of the adhesive or adhesively feasible agent as discrete layer, which is connected at an appropriate time with the coating material, the advantage of a higher variety of variants, so must in the latter embodiment, even for a variety of types of coating materials only a single discrete layer of a Adhesive or adhesively feasible agent be kept.

Alternativ oder zusätzlich kann es im Rahmen der vorliegenden Erfindung jedoch weiterhin vorteilhaft sein, dass die Vorrichtung ferner mindestens eine Haftmittelbereitstellungseinrichtung aufweist, die eingerichtet ist, ein bereits haftendes oder noch durch Energiebeaufschlagung haftend zu machendes Mittel auf das Beschichtungsmaterial und/oder Werkstück aufzutragen. Hierdurch wird die Variantenvielfalt der Vorrichtung noch weiter erhöht, und es kann auch mit Kombinationen verschiedener Haftmittel gearbeitet werden, sodass mittels der erfindungsgemäßen Vorrichtung praktisch jedes Beschichtungsmaterial auf praktisch jedes Werkstück aufgebracht werden kann. Dabei ist es besonders bevorzugt, dass die Vorrichtung mindestens zwei Haftmittelbereitstellungseinrichtungen aufweist, die voneinander unterschiedliche Haftmittel bzw. haftend machbare Mittel bereitstellen.Alternatively or additionally, however, it can also be advantageous in the context of the present invention for the device to furthermore have at least one adhesive supply device which is set up to apply an agent which is already adhering or can still be attached by applying energy to the coating material and / or workpiece. As a result, the variety of variants of the device is further increased, and it can also be used with combinations of different adhesives, so that virtually any coating material can be applied to virtually any workpiece by means of the device according to the invention. In this case, it is particularly preferred for the device to have at least two adhesive agent provision devices which provide different adhesives or adhesively feasible agents from one another.

Gemäß einer Weiterbildung der Erfindung ist ferner vorgesehen, dass die Andrückeinrichtung eingerichtet ist, das Beschichtungsmaterial auf eine Schmalfläche und/oder eine Breitfläche des Werkstücks aufzubringen. Somit lassen sich mit der erfindungsgemäßen Vorrichtung Werkstücke mit einer beliebigen Gestalt bei weiterhin präzisem, flexiblem und zügigem Betrieb herstellen.According to one development of the invention, it is further provided that the pressing device is set up to apply the coating material to a narrow surface and / or a wide surface of the workpiece. Thus, with the device according to the invention, workpieces of any desired shape can be produced with continued precise, flexible and rapid operation.

Die Fördereinrichtung kann im Rahmen der vorliegenden Erfindung auf unterschiedlichste Art und Weise ausgestaltet sein, beispielsweise derart, dass das jeweilige Werkstück stationär vorgesehen ist und ein oder mehrere Bauteile der Vorrichtung in Bezug auf das Werkstück verfahrbar sind. Derartige Stationärmaschinen zeichnen sich durch einen sehr geringen Platzbedarf und eine hohe Variabilität aus. Gemäß einer Weiterbildung der Erfindung ist jedoch vorgesehen, dass die Fördereinrichtung eingerichtet ist, die Werkstücke in einer Durchlaufrichtung zu fördern, wobei der Förderbetrieb kontinuierlich oder gegebenenfalls auch getaktet sein kann. Auf diese Weise wird ein besonders zügiger und störungsfreier Betrieb der erfindungsgemäßen Vorrichtung mit hohem Durchsatz erreicht.The conveyor may be configured in the context of the present invention in various ways, for example, such that the respective workpiece is provided stationary and one or more components of the device with respect to the workpiece are movable. Such stationary machines are characterized by a very small footprint and high variability. According to one embodiment of the invention, however, it is provided that the conveying device is set up to convey the workpieces in a passage direction, wherein the conveying operation can be continuous or optionally also clocked. In this way, a particularly rapid and trouble-free operation of the device according to the invention with high throughput is achieved.

Die einzelnen Baueinheiten der erfindungsgemäßen Vorrichtung können prinzipiell als eigenständige, fest oder verfahrbar montierte Einheiten angeordnet sein. Gemäß einer Weiterbildung der Erfindung ist jedoch vorgesehen, dass zumindest die Andrückeinrichtung und die Energiequelle zu einer Einheit zusammengefasst sind, die über eine Schnittstelle in eine Versorgungseinheit wie beispielsweise in die Werkzeugaufnahme einer Spindeleinheit einwechselbar ist. Hierdurch lässt sich eine hochgradig variable und flexible Vorrichtung schaffen, mit der unterschiedlichste Werkstücke und Beschickungsmaterialien verarbeitet werden können, ohne eine übermäßig große Anzahl von Bauteilen vorzusehen. Insbesondere wird durch die Einwechselbarkeit der Einheit aus Andrückeinrichtung und Energiequelle die Anzahl der erforderlichen Antriebseinheiten vermindert, da unterschiedliche Einheiten über die gemeinsame Versorgungseinheit (beispielsweise Spindeleinheit) angetrieben und versorgt werden können.The individual structural units of the device according to the invention can in principle be arranged as independent, fixed or movably mounted units. According to one embodiment of the invention, however, it is provided that at least the pressing device and the energy source are combined to form a unit which can be exchanged via an interface in a supply unit such as in the tool holder of a spindle unit. As a result, a highly variable and flexible device can be created, with which a wide variety of workpieces and feed materials can be processed without providing an excessively large number of components. In particular, the number of required drive units is reduced by the interchangeability of the unit of pressure device and energy source, since different units on the common supply unit (for example spindle unit) can be driven and supplied.

Ferner ist gemäß einer Weiterbildung der Erfindung vorgesehen, dass die Vorrichtung eine Fokussiereinrichtung aufweist, die eingerichtet ist, die von der Energiequelle bereitgestellte Energie auf ausgewählte Bereiche des zu aktivierenden oder zu erzeugenden Haftmittels zu richten. Auf diese Weise können mehrere Effekte gleichzeitig erzielt werden. Einerseits kann der Betrieb der vorrichtung problemlos an unterschiedliche Abmessungen des Beschichtungsmaterials abgestimmt werden, ohne dass Umbauarbeiten an der jeweiligen Energiequelle erforderlich sind. So kann die Wirkfläche punkt- oder linienförmig, aber auch flächig mit unterschiedlichen Abmessungen eingestellt werden.Furthermore, according to a development of the invention, it is provided that the device has a focusing device, which is set up to direct the energy provided by the energy source to selected regions of the adhesive to be activated or to be generated. In this way several effects can be achieved simultaneously. On the one hand, the operation of the device can be easily adapted to different dimensions of the coating material, without modification work on the respective energy source are required. So the effective area can be punctiform or linear, but also be set flat with different dimensions.

Darüber hinaus kann über die Fokussiereinrichtung jedoch gegebenenfalls auch die Intensität der auf das Haftmittel aufgebrachten Energie variiert werden, sodass ein optimales Beschichtungsergebnis ohne Beschädigung des Beschichtungsmaterials erreicht werden kann.In addition, however, if necessary, the intensity of the energy applied to the adhesive can also be varied via the focussing device, so that an optimum coating result can be achieved without damaging the coating material.

In diesem Zusaminenhang wird erfindungsgemäß beansprucht, dass die Energiequelle und/oder die Fokussiereinrichtung eingerichtet sind, zu oszillieren. Hierdurch können lokale Energiespitzen vermieden werden, und es kann eine gleichmäßige Abdeckung des mit Energie zu beaufschlagenden Bereichs bewirkt werden. Dabei ist es besonders bevorzugt, dass die Energiequelle und/oder die Fokussiereinrichtung eingerichtet sind, umso schneller zu oszillieren, je schneller die Relativbewegung gegenüber dem Werkstück ist.In this context, the invention claims that the energy source and / or the focusing device are set up to oscillate. As a result, local energy peaks can be avoided, and a uniform coverage of the area to be energized can be effected. It is particularly preferred that the energy source and / or the focusing device are set up to oscillate the faster the faster the relative movement relative to the workpiece.

Die Fokussiereinrichtung kann die von der Energiequelle bereitgestellte Energie prinzipiell auf eine beliebige Stelle des Beschichtungsmaterials oder gegebenenfalls auch des Werkstücks oder Haftmittels richten. Gemäß einer Weiterbildung der Erfindung ist dabei jedoch vorgesehen, dass die Fokussiereinrichtung eingerichtet ist, die von der Energiequelle bereitgestellte Energie in dem Bereich unmittelbar stromaufwärts eines Andrückbereichs zu richten, in welchem das Beschichtungsmaterial an einer Oberfläche eines Werkstücks angedrückt wird. Hierdurch kann mit einer minimalen Energiemenge gearbeitet werden, was nicht nur den Energieverbrauch vermindert, sondern auch mögliche Beeinträchtigungen der mit Energie beaufschlagten Materialien minimiert.The focusing device can in principle direct the energy provided by the energy source to an arbitrary position of the coating material or optionally also of the workpiece or adhesive. According to one embodiment of the invention, however, it is provided that the focusing device is set up to direct the energy provided by the energy source in the region immediately upstream of a pressing region in which the coating material is pressed against a surface of a workpiece. As a result, it is possible to work with a minimum amount of energy, which not only reduces energy consumption but also minimizes potential damage to the energized materials.

Gemäß einer Weiterbildung der Erfindung weist die Vorrichtung ferner eine Steuereinrichtung auf, die eingerichtet ist, den Betrieb, insbesondere die Leistung der Energiequelle auf die Eigenschaften und Abmessungen des Haftmittels bzw. haftend machbaren Mittels sowie die Relativgeschwindigkeit zwischen Energiequelle und Haftmittel abzustimmen. Auf diese Weise lässt sich unter allen Betriebsbedingungen und für alle verwendeten Materialien ein optimales Beschichtungsergebnis erzielen, und zwar auch bei wirtschaftlichen Arbeitsbedingungen, in dem nämlich mit einem optimalen Energieeintrag, mit einer optimalen Haftmittelmenge, etc. gearbeitet werden kann.According to one embodiment of the invention, the device further comprises a control device which is adapted to the operation, in particular the power of the power source on the Properties and dimensions of the adhesive or adhesively feasible agent and to adjust the relative speed between the energy source and adhesive. In this way, an optimal coating result can be achieved under all operating conditions and for all materials used, even in economic working conditions, namely, in which an optimum energy input, with an optimal amount of adhesive, etc. can be used.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

  • Fig. 1 zeigt schematisch eine Draufsicht einer Beschichtungsvorrichtung 1 als bevorzugte Ausführungsform der vorliegenden Erfindung; Fig. 1 schematically shows a plan view of a coating apparatus 1 as a preferred embodiment of the present invention;
  • Fig. 2 zeigt schematisch eine Draufsicht einer Beschichtungsvorrichtung 1 als zweite bevorzugte Ausführungsform der vorliegenden Erfindung; Fig. 2 schematically shows a plan view of a coating apparatus 1 as a second preferred embodiment of the present invention;
  • Fig. 3 zeigt schematisch eine Draufsicht einer Beschichtungsvorrichtung 1 als dritte bevorzugte Ausführungsform der vorliegenden Erfindung; Fig. 3 schematically shows a plan view of a coating apparatus 1 as a third preferred embodiment of the present invention;
  • Fig. 4 zeigt schematisch eine Seitenansicht einer Beschichtungseinheit für eine erfindungsgemäße Beschichtungsvorrichtung. Fig. 4 schematically shows a side view of a coating unit for a coating device according to the invention.
Ausführliche Beschreibung bevorzugter AusführungsformenDetailed description of preferred embodiments

Bevorzugte Ausführungsformen der vorliegenden Erfindung werden nachfolgend ausführlich unter Bezugnahme auf die begleitenden Zeichnungen beschrieben.Preferred embodiments of the present invention will be described below in detail with reference to the accompanying drawings.

Eine Beschichtungsvorrichtung 1 zum Beschichten von Werkstücken 2 als bevorzugte Ausführungsform der vorliegenden Erfindung ist in Figur 1 schematisch in einer Draufsicht dargestellt. Die Beschichtungsvorrichtung 1 dient in der vorliegenden Ausführungsform zum Beschichten von plattenförmigen Werkstücken 2, die zumindest abstandsweise aus Holz- Holzwerkstoffen, Kunststoff oder dergleichen bestehen, wie sie beispielsweise im Bereich der Möbel- und Bauelementeindustrie heute zum Einsatz kommen. Dabei kann es sich um unterschiedlichste Werkstücke wie beispielsweise Massivholz- oder Spanplatten, Leichtbauplatten, Sandwichplatten, Fußbodenleisten, Profilen zur Profilummantelung etc. handeln. Es ist jedoch zu beachten, dass die vorliegende Erfindung nicht auf derartige Werkstücke beschränkt ist.A coating apparatus 1 for coating workpieces 2 as a preferred embodiment of the present invention is shown in FIG FIG. 1 schematically shown in a plan view. The coating device 1 is used in the present embodiment for coating plate-shaped workpieces 2, which consist at least at intervals of wood-wood materials, plastic or the like, as used for example in the field of furniture and component industry today. This can be a variety of workpieces such as solid wood or chipboard, lightweight panels, sandwich panels, skirting, profiles for profile coating etc. It should be noted, however, that the present invention is not limited to such workpieces.

Die Beschichtungsvorrichtung 1 umfasst zunächst eine Fördereinrichtung 4, die in der vorliegenden Ausführungsform als Durchlauffördereinrichtung ausgestaltet ist, beispielsweise in Form eines Rollenförderers, Riemenförderers oder dergleichen. Dabei dient die Fördereinrichtung 4 dazu, die Werkstücke 2 in einer Durchlaufrichtung (von links nach rechts in Figur 1) zu fördern.The coating device 1 initially comprises a conveying device 4, which in the present embodiment is designed as a continuous conveying device, for example in the form of a roller conveyor, belt conveyor or the like. The conveyor 4 is used to the workpieces 2 in a direction of passage (from left to right in FIG. 1 ) to promote.

Neben der Fördereinrichtung 4 ist eine Zuführeinrichtung 10 zum Zuführen eines Beschichtungsmaterials 12 angeordnet, wobei es sich bei dem Beschichtungsmaterial beispielsweise um ein Kantenmaterial für eine Schmalfläche des Werkstücks, aber auch um ein Deckmaterial für eine Breitfläche oder jede andere beliebige Oberfläche des Werkstücks 2 handeln kann. Die Zuführeinrichtung 10 enthält einen Vorrat an Beschichtungsmaterial 12, das aus unterschiedlichsten Materialien bestehen kann, wie beispielsweise Kunststoff, Furnier, Papier, Pappe, Metall, etc. und vielfältigen Kombinationen hiervon. Dabei kann das Beschichtungsmaterial beispielsweise in Rollenform (ggf. in einer Kassette), aber auch in Form von Einzelabschnitten vorgesehen sein.In addition to the conveying device 4, a feed device 10 for supplying a coating material 12 is arranged, wherein the coating material may be, for example, an edge material for a narrow surface of the workpiece, but also a covering material for a wide surface or any other arbitrary surface of the workpiece 2. The feeder 10 contains a supply of coating material 12, which may be made of a variety of materials, such as plastic, veneer, paper, cardboard, metal, etc., and various combinations thereof. In this case, the coating material may be provided, for example, in roll form (possibly in a cassette), but also in the form of individual sections.

In der vorliegenden Ausführungsform gemäß Figur 1 handelt es sich jedoch um ein Beschichtungsmaterial, das eine integrale oder diskrete Schicht 14 enthält, die durch Energiezufuhr haftende Eigenschaften enthaltet, ein derartiges integrales Beschichtungsmaterial kann beispielsweise durch ein Kunststoffmaterial gebildet sein, das eine Schicht 14 enthält, die durch die Energiezufuhr haftende Eigenschaften entfaltet. Bei Vorsehen einer diskreten Schicht 14 kann das übrige Beschichtungsmaterial prinzipiell aus einem beliebigen Material bestehen. In jedem Falle ist die diskrete Schicht 14 auf der dem Werkstück 2 zugewandten Seite des Beschichtungsmaterials 12 angeordnet.In the present embodiment according to FIG. 1 however, it is a coating material containing an integral or discrete layer 14 containing energy-adherent properties, such integral coating material may be formed, for example, by a plastic material containing a layer 14 which exhibits adhesive properties due to the supply of energy. In providing a discrete layer 14, the remaining coating material may in principle be made of any material. In any case, the discrete layer 14 is arranged on the side of the coating material 12 facing the workpiece 2.

Die Zuführeinrichtung 10 führt das Beschichtungsmaterial 12 einer Andrückeinrichtung 20 zum Andrücken des Beschichtungsmaterials 12 an eine Oberfläche 2a des Werkstücks 2 zu. Bei der Andrückeinrichtung 20 handelt es sich in der vorliegenden Ausführungsform um eine Andrückrolle (anstelle einer Andrückrolle können beispielsweise auch Bänder, Schuhe oder dergleichen zum Einsatz kommen), die auf der Oberfläche 2a des Werkstücks 2 abrollt und auf diese Weise das Beschichtungsmaterial 12 an die Oberfläche 2a des Werkstücks 2 andrückt.The feeding device 10 feeds the coating material 12 to a pressing device 20 for pressing the coating material 12 against a surface 2 a of the workpiece 2. In the present embodiment, the pressing device 20 is a pressure roller (instead of a pressure roller belts, shoes or the like can be used, for example), which rolls on the surface 2a of the workpiece 2 and in this way the coating material 12 to the surface 2a of the workpiece 2 presses.

Ferner umfasst die Beschichtungsvorrichtung 1 eine Energiequelle 30 zum Aufbringen von Energie auf das Haftmittel bzw. haftend machbare Mittel 14. Dabei kommen im Rahmen der vorliegenden Energiequellen in Betracht, wie Infrarotquelle, Ultraschallquelle, Magnetfeldquelle, Mikrowellenquelle oder Plasmaquelle. Alle diese Energiequellen 30 stellen Energie in gerichteter Form bereit und richten diese auf das Haftmittel bzw. haftend machbare Mittel 14, das als integraler oder diskreter Teil des Beschichtungsmaterials 12 zugeführt wird.Furthermore, the coating apparatus 1 comprises an energy source 30 for applying energy to the adhesive or adhesively feasible agent 14. In this context, consideration is given to energy sources such as infrared source, ultrasound source, magnetic field source, microwave source or plasma source. All of these energy sources 30 provide energy in directed form and direct it to the adhesive agent 14 which is supplied as an integral or discrete part of the coating material 12.

Diese gebündelte bzw. gerichtete Energie ist wie in Figur 1 durch eine von der Energiequelle 30 ausgehende Linie dargestellt. Diese durchläuft eine Fokussiereinrichtung 32, die eingerichtet ist, die von der Energiequelle 30 bereitgestellte Energie auf ausgewählte Bereiche des zu aktivierenden oder zu erfolgenden Haftmittels 14 zu richten. Es ist jedoch zu beachten, dass die Energiequelle 30 im Rahmen der Erfindung auch an anderer geeigneter Stelle angeordnet sein kann.This focused energy is as in FIG. 1 represented by a outgoing from the power source 30 line. This passes through a focussing device 32, which is set up to direct the energy provided by the energy source 30 to selected regions of the adhesive 14 to be activated or to be taken. It should be noted, however, that the energy source 30 can also be arranged at another suitable location in the context of the invention.

Im einfachsten Falle kann es sich bei der Fokussiereinrichtung 32 um eine Linse handeln. Es ist jedoch zu beachten, dass je nach Energiequelle 30 unterschiedliche Fokussiereinrichtung 32 zum Einsatz kommen können, wobei die Fokussiereinrichtung jeweils eingerichtet sein kann, die Streubreite und gegebenenfalls auch die Intensität der aufgebrachten Energie einzustellen. Auf diese Weise richtet die Fokussiereinrichtung 32 die von der Energiequelle 30 bereitgestellte Energie in den Bereich unmittelbar stromaufwärts eines Andrückbereichs 32, in welchem das Beschichtungsmaterial 12 an die Oberfläche 2a des Werkstücks 2 angedrückt wird.In the simplest case, the focusing device 32 may be a lens. However, it should be noted that depending on the energy source 30 different focusing device 32 may be used, wherein the focusing device may be each set to adjust the spread and, where appropriate, the intensity of the applied energy. In this way, the focusing device 32 directs the energy provided by the energy source 30 into the region immediately upstream of a pressing region 32, in which the coating material 12 is pressed against the surface 2 a of the workpiece 2.

Dieser Betrieb der Energiequelle 30 und auch der Fokussiereinrichtung 32 wird durch eine nicht näher gezeigte Steuereinrichtung gesteuert, wobei die Steuereinrichtung insbesondere die Leistung der Energiequelle 30 auf die Eigenschaften und Abmessungen des Haftmittels bzw. haftend machbaren Mittels 14 sowie die Relativgeschwindigkeit zwischen Energiequelle 30 und Haftmittel 14 abstimmt. Zusätzlich kann die Steuereinrichtung auch Informationen von Sensoren auswerten, die den Betrieb der Beschichtungsvorrichtung überwachen, beispielsweise Sensoren, die im Bereich des Andrückbereichs 22 angeordnet sind und beispielsweise die Temperatur des aufgebrachten Beschichtungsmaterials 12 erfassen. Auf der Grundlage dieser Informationen kann die Steuereinrichtung nicht nur die Energiequelle 30, sondern gegebenenfalls auch die Fokussiereinrichtung 32 steuern.This operation of the energy source 30 and also of the focusing device 32 is controlled by a control device not shown in detail, wherein the control device in particular the performance of the energy source 30 on the properties and dimensions of the adhesive or adhesively feasible means 14 and the relative speed between the energy source 30 and adhesive 14th tunes. In addition, the control device can also evaluate information from sensors which monitor the operation of the coating device, for example sensors which are arranged in the region of the pressure region 22 and For example, detect the temperature of the applied coating material 12. On the basis of this information, the control device can control not only the energy source 30 but optionally also the focusing device 32.

Dabei ist zu beachten, dass die Fokussiereinrichtung 32 in der vorliegenden Ausführungsform eingerichtet ist, zu oszillieren beispielsweise in einer Richtung senkrecht zur Zeichenebene in Figur 1. Unter einer Oszillierbewegung wird dabei eine Schwingung mit einer Frequenz von beispielsweise mindestens 10 Hz (z. B. 50 Hz) verstanden. Dabei sorgt die Steuereinrichtung dafür, dass die Fokussiereinrichtung umso schneller oszilliert, je schneller die Relativbewegung gegenüber dem Werkstück 2 ist.It should be noted that the focusing device 32 is arranged in the present embodiment to oscillate, for example, in a direction perpendicular to the drawing plane in FIG FIG. 1 , An oscillation movement is understood here to mean a vibration having a frequency of, for example, at least 10 Hz (eg 50 Hz). In this case, the control device ensures that the focusing device oscillates faster, the faster the relative movement relative to the workpiece 2.

Ferner ist die Fokussiereinrichtung 32 in der vorliegenden Ausführungsform gemeinsam mit der Energiequelle 30 verfahrbar, und zwar in einer Richtung quer zur Durchlaufrichtung der Fördereinrichtung 4. Dies ist besonders vorteilhaft für großflächige Beschichtungsaufgaben, wie beispielsweise zur Beschichtung der Breitflächen von Werkstücken.Furthermore, the focusing device 32 in the present embodiment is movable together with the energy source 30, in a direction transverse to the direction of passage of the conveyor 4. This is particularly advantageous for large-scale coating tasks, such as for coating the broad surfaces of workpieces.

Zusätzlich oder alternativ zu einer Aktivierung eines Haftmittels bzw. haftend machbaren Mittels 14 (das in beliebiger Form zugeführt werden kann) ermöglicht die erfindungsgemäße Vorrichtung 1 jedoch auch das Verfahren, bei welchem in dem jeweiligen Werkstück 2 enthaltenes Lignin zum Anbringen des Beschichtungsmaterials 12 an der Oberfläche 2a des Werkstücks 2 genutzt wird. Hierfür sind an der Vorrichtung 1 keine grundlegenden Modifikationen erforderlich. Allerdings wird die Energiequelle 30 hierfür, beispielsweise mithilfe der Fokussiereinrichtung 32, derart eingerichtet und eingestellt, dass in dem Material des Werkstücks 2 enthaltenes Lignin zumindest an der zu beschichtenden. Oberfläche 2a des Werkstücks haftende Eigenschaften entfaltet. Dies setzt freilich voraus, dass in dem zu beschichtenden Werkstück Lignin enthalten ist, d.h. dass das Werkstück zumindest abschnittsweise aus Holz, Holzwerkstoffen oder dergleichen besteht.However, in addition to or as an alternative to activating an adhesive 14 (which can be supplied in any desired form), the device 1 according to the invention also makes possible the method in which lignin contained in the respective workpiece 2 is used to attach the coating material 12 to the surface 2a of the workpiece 2 is used. For this purpose, no fundamental modifications to the device 1 are required. However, the energy source 30 for this purpose, for example by means of the focusing device 32, is set up and adjusted such that lignin contained in the material of the workpiece 2 at least at the one to be coated. Surface 2a of the Workpiece adhesive properties unfolds. This presupposes, of course, that lignin is contained in the workpiece to be coated, ie that the workpiece at least partially consists of wood, wood-based materials or the like.

Anschließend oder simultan zu dem Aktivieren des Lignins wird das Beschichtungsmaterial 12 an die Oberfläche 2a des Werkstücks angedrückt, sodass das Beschichtungsmaterial unter Nutzung der haftenden Eigenschaften des Lignin mit dem Werkstück verbunden wird. Insoweit bestehen hinsichtlich des Verfahrensablaufs keine grundlegenden Unterschiede zu dem oben beschriebenen Verfahren, das ausschließlich auf einem zugeführten Haftmittel bzw. haftend machbaren Mittel 14 basiert. Ferner kann, wie bereits erwähnt, die Haftwirkung des Lignin mit der Haftwirkung eines separat zugeführten Mittels 14 kombiniert werden.Subsequently or simultaneously with the activation of the lignin, the coating material 12 is pressed against the surface 2a of the workpiece, so that the coating material is bonded to the workpiece using the adhesive properties of the lignin. As far as the method is concerned, there are no fundamental differences from the method described above, which is based exclusively on a supplied adhesive or adhesive agent 14. Furthermore, as already mentioned, the adhesive effect of the lignin can be combined with the adhesion of a separately supplied agent 14.

Zur Aktivierung bzw. zum Aufschmelzen des Lignin kann die Energie der Energiequelle 30 direkt auf die zu beschichtende Oberfläche 2a aufgebracht werden. Alternativ oder zusätzlich ist es ebenso möglich, die Energie beispielsweise auf das Beschichtungsmaterial 12 aufzubringen. Diese Energie kann von dem Beschichtungsmaterial 12 beispielsweise reflektiert oder in Form von Restwärme in die Oberfläche 2a des Werkstücks eingebracht werden.To activate or melt the lignin, the energy of the energy source 30 can be applied directly to the surface 2a to be coated. Alternatively or additionally, it is also possible to apply the energy, for example, to the coating material 12. This energy can be reflected by the coating material 12, for example, or introduced in the form of residual heat in the surface 2a of the workpiece.

Diese Verfahrensweise, bei der die Haftwirkung des Lignin gezielt aktiviert und genutzt wird, kann auf vielfältige Weise variiert werden und insbesondere auch bei den nachfolgend beschriebenen Ausführungsformen einzeln oder in Kombination mit einem separat zugeführten Haftmittel bzw. haftend machbaren Mittel 14 zum Einsatz kommen. Ferner ist zu beachten, dass auch in dem Beschichtungsmaterial enthaltenes Lignin entsprechend aktiviert und zur Verbindung des Beschichtungsmaterials mit dem Werkstück genutzt werden kann.This procedure, in which the adhesion of the lignin is selectively activated and utilized, can be varied in many ways and, in particular in the embodiments described below, individually or in combination with a separately supplied adhesive or adhesively feasible means 14 are used. It should also be noted that lignin contained in the coating material can be activated accordingly and used to connect the coating material to the workpiece.

Eine zweite bevorzugte Ausführungsform der erfindungsgemäßen Beschichtungsvorrichtung 1 ist in Figur 2 schematisch in einer Draufsicht dargestellt. Diese unterscheidet sich von der in Figur 1 gezeigten ersten Ausführungsform primär dadurch, dass das Haftmittel bzw. haftend machbare Mittel 14 nicht gemeinsam mit dem Beschichtungsmaterial 12 zugeführt wird, sondern mittels einer Haftmittelbereitstellungseinrichtung in Form einer Haftmittelauftragswalze 40 auf die zu beschichtende Oberfläche 2a des Werkstücks 2 aufgebracht wird. Alternativ oder zusätzlich ist es selbstverständlich, ebenso möglich, das Haftmittel durch die Haftmittelbereitstellungseinrichtung 40 auf das Beschichtungsmaterial 12 aufzubringen.A second preferred embodiment of the coating apparatus 1 according to the invention is shown in FIG FIG. 2 schematically shown in a plan view. This is different from the one in FIG. 1 First embodiment shown primarily in that the adhesive or adhesively feasible means 14 is not supplied together with the coating material 12, but by means of an adhesive supply device in the form of an adhesive applicator roll 40 is applied to the surface 2a to be coated of the workpiece 2. Alternatively or additionally, it is of course also possible to apply the adhesive to the coating material 12 through the adhesive agent delivery device 40.

Das derart aufgebrachte Haftmittel bzw. haftend machbare Mittel 14 wird dann ebenso durch Energiebeaufschlagung mittels der Energiequelle 30 aktiviert oder erzeugt, und zwar wiederum unmittelbar stromaufwärts eines Andrückbereichs 22.The thus-applied adhesive 14 is then also activated or generated by energization by means of the energy source 30, again immediately upstream of a pressing region 22.

Obgleich in Figur 2 nicht gezeigt, kann die erfindungsgemäße Beschichtungsvorrichtung 12 selbstverständlich auch weitere Haftmittelbereitstellungseinrichtungen aufweisen, wie beispielsweise eine zweite Haftmittelauftragswalze oder dergleichen, wobei diese unterschiedlichen Haftmittelbereitstellungseinrichtungen vorzugsweise auch voneinander unterschiedliche Haftmittel bzw. haftend machbare Mittel 14 bereitstellen. Hierdurch können einerseits an einem einzelnen Werkstück besondere Effekte erzielt werden, andererseits ist es ebenso möglich, die unterschiedlichen Haftmittelbereitstellungseinrichtungen je nach Bedarf alternierend bei unterschiedlichen Werkstücken und Randbedingungen einzusetzen.Although in FIG. 2 Of course, not shown, the coating apparatus 12 of the present invention may also include other adhesive providing means, such as a second adhesive applicator roll or the like, these different adhesive providing means preferably also providing different adhesives 14 from each other. As a result, special effects can be achieved on the one hand on a single workpiece, on the other hand, it is also possible to use the different adhesive supply devices alternately as needed for different workpieces and boundary conditions.

Eine dritte bevorzugte Ausführungsform der erfindungsgemäßen Beschichtungsvorrichtung 1 ist in Figur 3 schematisch in einer Draufsicht dargestellt. Diese zeichnet sich dadurch aus, dass das Haftmittel bzw. haftend machbare Mittel 14 in Form eines Bahnmaterials von einer. Haftmittelbereitstellungseinrichtung 42 bereitgestellt wird.
Dieses Bahnmaterial 14 wird synchron mit dem Beschichtungsmaterial 12 in einem Bereich zwischen dem Beschichtungsmaterial 12 und dem Werkstück 2 zugeführt und anschließend in dem Bereich unmittelbar stromaufwärts eines Andrückbereichs 22 mit Energie beaufschlagt und haftend gemacht. Auf diese Weise kann jederzeit Problemlos ein Wechsel des Beschichtungsmaterials 12 erfolgen, während stets mit demselben Haftmittel bzw. haftend machbaren Mittel gearbeitet werden kann.A third preferred embodiment of the coating device 1 according to the invention is shown in FIG FIG. 3 schematically shown in a plan view. This is characterized in that the adhesive or adhesively feasible agent 14 in Shape of a web material from one. Adhesive supply device 42 is provided.
This sheet material 14 is fed in synchronism with the coating material 12 in a region between the coating material 12 and the workpiece 2, and then energized and adhered in the region immediately upstream of a pressing portion 22. In this way, at any time a change of the coating material 12 can be done without problems, while always with the same adhesive or adhesively feasible means can be used.

Eine bevorzugte Ausgestaltung der Andrückeinrichtung 20 und der Energiequelle 30 sind in Figur 4 schematisch in einer Seitenansicht dargestellt. In dieser Ausführungsform sind die Andrückeinrichtung 20 und die Energiequelle 30 zu einer Einheit 50 zusammengefasst, die über eine Schnittstelle 52 in eine Versorgungseinheit wie beispielsweise in die Werkzeugaufnahme einer Spindeleinheit eingewechselt werden kann. Bei der Schnittstelle 52 kann es sich beispielsweise um einer universelle Schnittstelle handeln, wie sie in der Patenanmeldung EP 0 743 139 der Anmelderin offenbart ist.A preferred embodiment of the pressing device 20 and the energy source 30 are in FIG. 4 shown schematically in a side view. In this embodiment, the pressing device 20 and the energy source 30 are combined to form a unit 50, which can be exchanged via an interface 52 in a supply unit such as in the tool holder of a spindle unit. The interface 52 may be, for example, a universal interface as described in the patent application EP 0 743 139 the applicant is disclosed.

Die einwechselbare Einheit 50 kann ebenso die Fokussiereinrichtung 32 tragen und darüber hinaus einen Zufuhrschlitz 54 für das Beschichtungsmaterial aufweisen, damit dieses problemlos zu der Andrückwalze 20 zugeführt und von der gegenüberliegenden Seite mittels der Energiequelle 30 mit Energie beaufschlagt werden kann. Es ist jedoch zu beachten, dass auch in dieser Ausführungsform - wie generell im Rahmen der Erfindung - auch eine alternative oder zusätzliche Energiebeaufschlagung des Werkstücks erfolgen kann.The interchangeable unit 50 may also carry the focusing device 32 and also have a feed slot 54 for the coating material so that it can be easily fed to the pressure roller 20 and energized from the opposite side by means of the power source 30 with energy. However, it should be noted that in this embodiment as well - as generally within the scope of the invention - an alternative or additional application of energy to the workpiece can take place.

Eine derartige Einheit eignet sich besonders gut für Stationärmaschinen, aber auch für Durchlaufmaschinen, und ermöglicht einen besonders variablen und flexiblen Betrieb derartiger Maschinen, wobei die Anzahl der benötigten Versorgungseinheiten (Spindeleinheiten) entsprechend verringert werden kann.Such a unit is particularly well suited for stationary machines, but also for continuous machines, and allows a particularly variable and flexible operation Such machines, the number of required supply units (spindle units) can be reduced accordingly.

Claims (10)

  1. Apparatus (1) for coating workpieces (2) which are preferably in at least one section made of wood, derived timber products, plastic, aluminium or the like, in particular for carrying out the method according to any of the preceding claims, comprising:
    a delivery device (10) for delivering a coating material (12),
    a pressure device (20) for pressing the coating material (12) against a surface (2a) of a workpiece (2),
    a conveying device (4) for bringing about a relative movement between the pressure device (20) and the respective workpiece (2), and
    at least one energy source (30) for supplying energy to an adhesive agent or an agent that can be made adhesive (14), which agent may be provided independently and/or may be part of the coating material (12) and/or of the workpiece (2), and wherein
    the at least one energy source (30) is selected from the group consisting of infrared source, ultrasound source, magnetic field source, microwave source and plasma source,
    characterised in that the energy source (30) and/or a focusing device (32) are designed to oscillate.
  2. Apparatus according to claim 1, characterised in that the coating material (12) in at least one section has an integral or discrete layer (14) which develops adhesive properties as a result of the supply of energy.
  3. Apparatus according to either of claims 1 to 2, characterised in that it further has at least one adhesive-providing device (40, 42) which is designed to apply an agent (14) that is already adhesive or one that can be made adhesive by supplying energy, to the coating material (12) and/or workpiece (2).
  4. Apparatus according to claim 3, characterised in that it has at least two adhesive-providing devices (40, 42) which provide adhesive agents or agents that can be made adhesive (14) which are different to each other.
  5. Apparatus according to any of claims 1 to 4, characterised in that the pressure device (20) is designed to apply the coating material (12) to a narrow face and/or a broad face of the workpiece (2).
  6. Apparatus according to any of claims 1 to 5, characterised in that the conveying device (4) is designed to convey the workpieces (2) in a direction of through-travel.
  7. Apparatus according to any of claims 1 to 6, characterised in that the focusing device (32) is designed to direct the energy provided by the energy source (30) onto selected areas of the adhesive agent (14) to be activated or produced.
  8. Apparatus according to claim 1, characterised in that the energy source (30) and/or the focusing device (32) are designed to oscillate all the faster, the faster the relative movement in relation to the workpiece (2).
  9. Apparatus according to claim 1, characterised in that the delivery device (10) contains a supply of coating material (12) of which the material is selected from the group consisting of plastic, paper, cardboard, metal and combinations thereof.
  10. Apparatus according to any of the preceding claims, characterised in that the at least one energy source (30) is disposed so as to be movable, this being transversely to the direction of a relative movement generated by the conveying device (4) between the pressure device (20) and the respective workpiece (2).
EP09763940.5A 2008-12-01 2009-11-30 Apparatus for coating workpieces Active EP2365899B1 (en)

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EP16191750.5A EP3132901B1 (en) 2008-12-01 2009-11-30 Method and device for coating workpieces
EP09763940.5A EP2365899B1 (en) 2008-12-01 2009-11-30 Apparatus for coating workpieces

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DE202008015878U DE202008015878U1 (en) 2008-12-01 2008-12-01 Device for coating workpieces
EP09002588.3A EP2191947B1 (en) 2008-12-01 2009-02-24 Method for coating workpieces
EP09763940.5A EP2365899B1 (en) 2008-12-01 2009-11-30 Apparatus for coating workpieces
PCT/EP2009/066035 WO2010063668A1 (en) 2008-12-01 2009-11-30 Method and apparatus for coating workpieces

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EP2365899A1 EP2365899A1 (en) 2011-09-21
EP2365899B1 true EP2365899B1 (en) 2016-10-12

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US (1) US20120058279A1 (en)
EP (3) EP2191947B1 (en)
CN (2) CN102271884A (en)
BR (1) BRPI0922115A2 (en)
DE (1) DE202008015878U1 (en)
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Also Published As

Publication number Publication date
EP2191947B1 (en) 2013-10-16
EP3132901B1 (en) 2019-10-23
ES2441599T3 (en) 2014-02-05
BRPI0922115A2 (en) 2016-01-05
ES2607655T3 (en) 2017-04-03
EP3132901A1 (en) 2017-02-22
EP2191947A1 (en) 2010-06-02
EP2365899A1 (en) 2011-09-21
CN102271884A (en) 2011-12-07
WO2010063668A1 (en) 2010-06-10
DE202008015878U1 (en) 2010-04-15
CN106426431A (en) 2017-02-22
US20120058279A1 (en) 2012-03-08

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EP4349553A1 (en) Edge processing method

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