EP2135740B1 - Machine d'impression dotée d'un système de commande intégré - Google Patents

Machine d'impression dotée d'un système de commande intégré Download PDF

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Publication number
EP2135740B1
EP2135740B1 EP09159531.4A EP09159531A EP2135740B1 EP 2135740 B1 EP2135740 B1 EP 2135740B1 EP 09159531 A EP09159531 A EP 09159531A EP 2135740 B1 EP2135740 B1 EP 2135740B1
Authority
EP
European Patent Office
Prior art keywords
printing
sheet
automated
devices
press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP09159531.4A
Other languages
German (de)
English (en)
Other versions
EP2135740A3 (fr
EP2135740A2 (fr
Inventor
Jürgen Schölzig
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Sheetfed GmbH
Original Assignee
Manroland Sheetfed GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Manroland Sheetfed GmbH filed Critical Manroland Sheetfed GmbH
Publication of EP2135740A2 publication Critical patent/EP2135740A2/fr
Publication of EP2135740A3 publication Critical patent/EP2135740A3/fr
Application granted granted Critical
Publication of EP2135740B1 publication Critical patent/EP2135740B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F7/00—Rotary lithographic machines
    • B41F7/02—Rotary lithographic machines for offset printing
    • B41F7/025—Multicolour printing or perfecting on sheets or on one or more webs, in one printing unit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F33/00—Indicating, counting, warning, control or safety devices
    • B41F33/0009—Central control units
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00—Pile receivers
    • B65H31/24—Pile receivers multiple or compartmented, e.d. for alternate, programmed, or selective filling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2233/00—Arrangements for the operation of printing presses
    • B41P2233/10—Starting-up the machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/421—Forming a pile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/422—Handling piles, sets or stacks of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/423—Depiling; Separating articles from a pile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2402/00—Constructional details of the handling apparatus
    • B65H2402/10—Modular constructions, e.g. using preformed elements or profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/40—Identification
    • B65H2511/417—Identification of state of the machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2557/00—Means for control not provided for in groups B65H2551/00 - B65H2555/00
    • B65H2557/20—Calculating means; Controlling methods
    • B65H2557/23—Recording or storing data
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/03—Image reproduction devices
    • B65H2801/21—Industrial-size printers, e.g. rotary printing press

Definitions

  • the invention relates to a sheet-fed rotary offset printing press with 1-n printing units in which conventional or anilox inking units and possibly dampening units, devices for inline coating are provided.
  • automation devices on printing machines are known, by means of which the setting of various parameters for printing processes can be determined and automatically adjusted. It is known, for example, in the preparation of orders in sheet-processing printing machines to determine a large number of data relating to the respective sheet-shaped printing material to be processed as parameters. This data is then automated to all in the respective printing press and by these parameters transfer dependent settings.
  • settings on the sheet feeder sheet size, substrate type and weight
  • on the sheet feeder sheet size, sheet thickness, sheet position
  • sheet transport devices sheet size, sheet thickness
  • the printing, coating and processing plants sheet thickness, sheet format
  • Sheet delivery sheet format, substrate type and weight
  • each separate actuators are provided with feedback of the achieved setting to a setpoint generator of a computer.
  • the computer has each an input device for paper weight, sheet size and speed of the machine. For this purpose, it is possible to switch from manual to automatic operation of the adjustable elements of the boom. Furthermore, the storage of the manually determined empirically determined setpoint values is provided as characteristic curves in a memory, from which the computer supplies all settings of the boom for each operating state in automatic mode with required control values via a setpoint generator for the servomotors.
  • WO 2007/110317 A1 is a method for adjusting an inking unit of a Printing press known in which in a set-up phase with a first measuring device, a first actual value is determined with respect to a set on the inking and applied to a substrate color application. On the basis of this first actual value, the inking unit which applies the ink application is set, and during the printing process several second actual values are recorded to form an imprinted printed image with a second measuring device different from the first measuring device. These are fed to a setting device for the inking unit. One of the second actual values recorded with the second measuring device, which corresponds to the setting of the ink application on the printing material made in the set-up phase, is set in the setting device as its setpoint value. The setting device detects a deviation of other determined in the printing press of the second actual values of the set value and minimizes this deviation by re-adjustment of the inking unit.
  • a sheetfed offset printing press has in each printing unit an inking unit with inking rollers and a plate cylinder carrying at least one printing plate, wherein the inking means of the inking rollers dosed ink transfers to the plate cylinder positioned pressure plate, which in turn from the respective pressure plate on relative to the plate cylinder between a blanket cylinder and a counter-pressure cylinder through moving sheet is transmitted.
  • the inking rollers are turned on and off relative to the plate cylinder, at least the parking of the inking rollers and the shutdown of the blanket cylinder or forme cylinder relative to the impression cylinder is feasible such that sheet in a print job with stopped ink supply with a residual color image by means of on the plate cylinder or blanket cylinder existing Rest color are printable.
  • Process control is dependent on pre-stage or in-line measurement data.
  • a method and an apparatus for cleaning a cylinder of a rotary printing press is known, which in particular for Cleaning blanket cylinders, impression cylinders, plate cylinders or cylinders form suitable.
  • an opening of the cleaning device is provided with an exhaust. This is separated from the interior of the housing.
  • the housing has in its interior at least one jet device which is suitable for introducing a pulverulent blasting agent onto the surface of a printing press cylinder.
  • the automation options mentioned relate to processes which are considered independently of one another, so that, overall, there is a reduction in workload but no general improvement in the handling of the printing press.
  • the object of the invention is therefore to further develop the sheet-fed offset printing machine for complete operational rationalization.
  • the solution of the task is designed according to the features of a device according to claim 1.
  • these printing machines 1A, 1B should be able to be guided and monitored only by one operator, at least during the execution of standardized printing or production jobs, but also with more complex job structures.
  • an investor logistics is provided to supply the printing presses 1A, 1B with printing material, which consists of a stack conveyor 12 in conjunction with a feeder 14 and a stack transport system 13 with automatic stack feed to the printing machine 1A. Furthermore, for the conveyance of printed matter from each of the printing presses 1A, 1B, a boom logistics 2, 7 with a stack conveyor 2 in conjunction with a boom 22 and a corresponding Stapeltransportsystem 7 provided by the boom 22 in a warehouse or for further processing.
  • the stack logistics can be connected to a data system.
  • the data system uses markings arranged on the stacks or the stack carriers in the form of optical, magnetic or electrically readable codes.
  • transponders can be used.
  • data relating to the contents of the stack, format, substrate class, processing state or other contents can be processed in conjunction with the relevant writing and reading devices.
  • data for printing material control in the feeder 14, in the pre-stacking area or in the area of the stack preparation, then also in the boom 22 or in the storage area can be recorded, written and processed.
  • the data can be stored in one or more control rooms and retrieved to processes in and in connection with a printing press or to control with machine networks or to allow an operating data processing on the printing press.
  • stack logics 2, 7, 12, 13 are coupled to the printing press 1A, 1B by a respective feeder 14 formed as an automatic non-stop feeder and an outrigger 22 designed as an automatic non-stop feeder, so that the stack feeder 13 and the Stack removal 7 can be done without manual intervention.
  • the sheet feed can also be done by means of a roll-bow feeder.
  • a roll handling 16 is associated with a sheeter 15, which promotes the cut sheets underfoot in the feeder 14
  • the printing units 3 are designed as offset printing units and designed for automated operation. For this purpose, facilities are provided which make it possible that all settings and the supply of supplies can be made without manual intervention.
  • automated inking and dampening units which are equipped with facilities for remotely controlled and adjustable setting for Hebertakte, trituration inserts and strokes, selectable Walzentrennpositionen, variations of the duct speed, etc.
  • adjusting devices for automated adjustment.
  • the provision of application rollers (inking and / or dampening unit) to the plate cylinder or paint rollers (anilox roller) to the forme cylinder of the paint module 4 can be controlled.
  • a controllable adjustment of wet metering rollers including their inclination can be provided.
  • setting of slip values of rollers in dampening units relative to one another and to the plate cylinder can be controllable.
  • This setting can be determined depending on the pre-stage data or done by detecting contamination on the pressure plate.
  • the slip values also be controlled differently adjustable for different inks and different printing units 3 within a printing press 1A, 1B.
  • a controllable setting of intermediate rolls can be provided in the inking unit.
  • a controllable adjustment of the provision of the color lifter may be provided to the adjacent rollers.
  • the variable adjustment of the siphon strip can be provided as a function of the respective print subject. This setting can be determined and controlled based on prepress data for the print subject.
  • an automated ink supply that can be designed as a conduit system that is fed from a drum or container or alternatively via cartridges directly on the ink fountain of each printing unit 3 is operated.
  • the supply of dampening can be done via an automatic water supply and treatment.
  • the automated dampening solution supply and filtration also includes the analysis of the dampening solution and a storage of the dampening system settings. It is coupled with a self-powered device for consumer water or dampening solution.
  • an automated inking unit temperature control which is designed to be controllable in individual printing zones 3 on individual zones and attacks at least for the printing units on the ductor rollers and the distributor rollers.
  • the tempering should preferably be dependent on the type of ink, the type of ink and the respective amount of ink depending controllable.
  • a Feuchtstofftemper ist is provided, which is coupled to the dampening solution supply.
  • automated printing plate changing systems are also provided as so-called printing plate changing machines, each with a supply shaft for printing plates.
  • Corresponding devices can also be provided in connection with paint modules 4.
  • an automated feed logistics for the printing plate supply or for coating plates, from a central warehouse or a facility for printing plate production to a printing plate storage at the printing tower or also set up directly in a respective plate exchange shaft.
  • an automated plate removal from the printing machine 1A, 1B is provided to a central printing plate storage.
  • Such automatic plate handling is carried out with various tools.
  • a control of the assignment of the printing plates to a particular printing press, within the printing press 1A, 1B to a specific printing unit 3 and beyond with respect to a job to be processed is required.
  • This assignment can be made via coded reading devices by means of associated chips, barcodes, transponders, or the like, so that the correct printing plate is fed to the correct printing unit for the particular job to be executed.
  • the plate cylinders (forme cylinders) of the printing machines 1A, 1B are each provided with a direct drive independent of the main drive.
  • a simultaneous plate change and / or simultaneous washing functions and / or simultaneous color advance programs and / or flying job changes can be carried out by means of appropriate controls.
  • the design can be designed as a paint modules or integrated coating unit on the printing unit.
  • an anilox roll logistics is provided.
  • a screen roller storage for storage / replacement
  • this also includes appropriate handling equipment and an automated screen roller tension.
  • an automatic paint supply including temperature control of the paint and / or viscosity control system for the paint is furthermore provided.
  • automated washing devices for the blankets, the inking units, the dampening units, the printing cylinders, the forme cylinder and the paint circuit are provided in the printing units 3 and 4 paint modules of the printing presses 1A, 1B.
  • detergent and water are used for washing.
  • a roller quick cleaning system for inking can be used.
  • Such a system may be provided with an automated supply of roller cleaning paste or roller quick cleaner.
  • the control of the rapid roller cleaning can be related to a respective printing unit. It can be considered how to set the parameters for the cleaning process. Thus, in a color change from a light to a dark ink or vice versa each another cleaning process is determined with different amounts of detergent.
  • inking can be under supply of printing sheet to the printing press 1A, 1B with stopped ink supply in the inking or inkjet from the printing plates inking rollers and the printing plates are automatically cleaned after a printing processes remaining ink by a preselectable number of sheets with the blanket cylinder be printed with the remaining color of the printing plate and / or from the inking unit. This allows a pre-cleaning of the printing plate or the inking done.
  • Ablackieren sheet can be cleaned with the printing machine with stopped paint supply in the paint modules 4, the paint rollers and the paint form of remaining after a printing processes printing ink or residual paint by a pre-selectable number of sheets when employed paint or rubber cylinder with the rest of the color or Residual paint to be coated by the paint form and / or from the paint supply of the coating unit.
  • the facilities for carrying out these processes can be remotely controlled with regard to the parameter selection and the execution time.
  • the guidance and treatment of the printing substrate concerning devices of the printing machines 1A, 1B are basically equipped with facilities for automated adjustment of formats and printing material.
  • the setting can be implemented centrally in knowledge of the substrate used without further assistance.
  • the sheet transport through the printing press 1A, 1B takes place in the printing units by means of automated fan webs 18 and sheet guiding systems and in the boom by means of sheet guide paths 21 in conjunction with sheet guide paths.
  • These also contain so-called Druckzylinderblas noticeden.
  • sheet guiding elements can be assigned to the impression cylinder.
  • blowing devices such as blower tubes, can be arranged for sheet guiding in the region of a printing nip.
  • blowing devices can be arranged in particular in the region of a so-called perfecting.
  • the setting of the mentioned devices relates to the adaptation to the sheet format and the substrate thickness.
  • a lower elevator is on a rubber or forme cylinder of a printing unit 3 provided by a flexible carrier material. On this several base forms are arranged at intervals. The elevator is movable in tension shafts on the cylinder circumference, so that in each case a pad shape can be positioned to the upper elevator.
  • an in-line sheet-bank 8 or in printing press 1A a double delivery 9 are provided in printing machine 1B.
  • the ejection of waste paper after the start, after intermediate stops or after electronic detection of printing errors by means of a sheet inspection device 9 see again turn printing machine 1B.
  • the marking of defective sheets in the area of the jib or on the delivery pile can be used, for example. take place on a curved edge or the marking is done by means of a so-called strip injection device.
  • the sheet guiding devices 18 must be adapted to the fact that the printed pages of printed sheets with sheet guiding devices 18 can come into contact.
  • blowing devices such as blowpipes
  • a comparison with a master sheet (good sheet) on an inspection device can determine the effect of the perfecting, since this can often be Abschmiervortician.
  • an automated powder dusting 11 which is based on the printed matter or the sheet format, is provided.
  • the powder dusting 11 can change the dosage depending on the pressure subject. Furthermore, a powder register with intermediate magazines for different types of powder is provided, which can be selected depending on the process. Furthermore, an arrangement with automated end dryers 10 and intermediate dryers with IR, thermo-air, UV systems is provided. As designs known emitters or LED lamps come into question.
  • the dryers are adjustable among other things with regard to the sheet format, the energy consumption, the lamp power, the temperature in the machine, the type of printing material, the type of printing ink, the drying state. For the purpose of control and regulation, sensors for detecting parameter values of the printing process, such as temperatures, speeds or a wet state, can be assigned to this.
  • a measuring device for detecting the state of drying of the printing inks, lacquers or other coatings on the printed or coated printing sheet can be assigned to each dryer or once in the delivery. Based on data from a corresponding processing of the measured values, the dryer performance can be tracked or the machine speed can be adjusted.
  • the suction devices can be adjusted process-dependent with regard to the printing subjects, the printing inks used, the printing substrate and other process parameters.
  • Heat recovery devices can be provided in connection with the suction devices, which supply the excess heat to the drying process or other aggregates to supplement the energy requirement.
  • a sheet length cutter (as a cutting wheel or as a laser cutting unit) can be automatically set up and put into operation. For this a presetting is possible.
  • the insertion and the positioning of stamping dies on a cylinder accommodating the molds in a printing unit or in a coating module can be enabled by automatic and semi-automatic changing systems. These change systems can also be used for paint plates / molds.
  • the arrangement of suction devices may be provided in conjunction with the respectively active cylinder.
  • the suction devices can be automatically positioned as a function of precursor data on the effective range and adjusted in their effect (suction pressure).
  • the function of the suction is monitored at the suction and controlled in terms of efficiency.
  • the printing press in the production process can also be matched to the function of the suction, so that, for example, a maximum production speed with optimum punching and suction performance can be achieved.
  • the quality monitoring is carried out by means of in-line inspection systems 9 in a printing machine 1B and / or in-line densitometry devices 8. These can optionally be arranged as a linline color density measuring and control device or as an inspection system before and after a sheet turning device to both Capture and evaluate substrate pages. Instead of or in connection with the inline densitometry device 8, an inline device can also be used for the colorimetric measurement and regulation of the print quality.
  • the machine control station is equipped with memory functions for all printing press and order-related setting and measured values, so that they can be called up for repeat jobs.
  • the printing machine can have an arrangement of a central control station and also other decentralized control stations or operating devices for specific aggregate groups.
  • the central control station is preferably provided for monitoring and controlling the continuous production process.
  • the decentralized control stations or operating devices are preferably used for the installation of the printing press or their aggregates or aggregate groups.
  • the machine control center and the machine control are further characterized by an integration into a printer network with prepress, logistics, material supply, other printing presses and pre- and post-processing.
  • a printer network with prepress, logistics, material supply, other printing presses and pre- and post-processing.
  • quick-start facilities with startup procedures for inking, dampening, printing, sheet feeding, sheet removal, waste paper feed and removal, coupling of the investor, etc. are provided.
  • a good sheet counter and a waste sheet counter are used.
  • Consumption data collection is also provided for all substances required in the printing process (eg printing ink, dampening solution, paint, cleaning agents, wash cloths for cloth washing systems).
  • pressure-process-relevant and order-relevant data are constantly obtained, which also include faults and adjustment corrections.
  • the data is displayed on central displays of the printing press, on the control console or the operator via an electronic goggle display device.
  • Mobile displays via handheld PC, mobile phone or similar are also possible.
  • Such a device is in the DE 20 2007 006 079 U1 shown.
  • Such indications can be transmitted by means of the described information means.
  • a process which can be carried out with such a device is used in the sheet-fed rotary offset printing press according to the invention having a plurality of printing, coating and further processing units. It contains the steps explained below.
  • the selection of a suitable press from the press pool of the press takes place in a printer network. This selection can preferably be carried out depending on the prepress data of the print job and in connection with the desired or possible machine configuration, the availability, a desired degree of automation, the hourly rate, the adaptation to printing inks, coatings and printing materials and also in conjunction with the necessary substrate logistics.
  • the actual setup process of the printing press 1A, 1B for production start is carried out automatically using precursor data, data of the printing material, data of the current or a previously processed similar print job.
  • machine-specific data to optimize the print quality continues, such as the input and recording of wear levels of machine elements, such as rollers in inking and dampening, the use of self-learning programs for the color pre-setting and dampening solution setting.
  • the self-learning programs recognize from the change of presetting data under certain process conditions (depending on the type of substrate, ink, amount of ink, subject and other parameters, such as preferably in a particular machine under certain conditions to be printed and fits deposited characteristics when similar parameters occur at a new print job.
  • the automated dampening is carried out by tracking the dampening solution supply depending on the coloration and the respective operating state of the printing press and on external parameters.
  • quality control is carried out with regard to register measurement and control.
  • quality control takes place with regard to register accuracy in the sheet feeder, in the printing unit and with regard to the so-called trailing edge pass, when a perfect sheet is used in the printing process.
  • a coating thickness measurement is used, furthermore, in conjunction with a dryer control, a gloss measurement of the paint surface, a temperature measurement of the paint and a detection and constant maintenance of the paint viscosity.
  • a color matching for the front and back of the sheet done by a double inline measuring and control system 8.
  • the sheet front side is measured before the Bogenengine 20 and evaluated after completion of the back page printing the image of the back.
  • a measurement with registration takes place for the production of an exact so-called turning pass.
  • the quality control takes place with regard to smearing and scratches from the bow movements that occur during the turning operation.
  • a double inline inspection system is provided, which is automatically coupled to the control device of the printing press 1A for the case of the reversing operation.
  • the actual cleaning preparatory steps of the cleaning program are carried out with running circulation pressure, only after completion of the actual cleaning preparatory steps of the cleaning program, the support pressure is interrupted or terminated and the or each cylinder and / or the or each roller is cleaned, immediately after completion the actual cleaning of the print run is continued or the setup is carried out, and wherein subsequent to the actual cleaning steps of the cleaning program are carried out at re-running print run or during setup.
  • Self-learning processes continue to be used for a method for automatic rejection or for marking spoil sheets.
  • an automated presetting of the entire printing machine 1A, 1B including the facilities for logistics 2, 7, 12, 13 is sought in terms of settings depending on the sheet size, the substrate thickness, the Drucksujet, from the feeder 14 to the boom 22nd including the non-stop facilities and possibly further processing facilities such as punching, this being done by means of a higher-level control center complex.
  • the presetting is additionally improved by a job presetting during a still running print job, wherein the automated presetting takes place with a storage of all data on the printing press 1A, 1B.
  • the data for the next print job to be processed is determined, saved, prepared and prepared for machine presetting.
  • ancillary equipment such as a sheet length cutter in embodiments as a cutting wheel or as laser cutting devices can be automatically set up with respect to the positioning in the sheet format (preferably transversely to the running direction of the signatures) and, if necessary, set to its operating position.
  • This operating window is not only dependent on the ambient conditions (temperature, humidity), but also on the operating materials (chromaticity, type of substrate), the print job (number of colors, ink coverage, area coverage, coating, special processes such as cold foil transfer, embossing, punching, cutting), machine data (Art the machine, age of the machine, drive power, type).
  • the available data are used individually or in combination as much as possible in order to both pre-set the operating settings of the printing machine 1A, 1B and to monitor these settings during operation in accordance with the respective production process to be processed.
  • the available data will be used as much as possible to minimize set-up and cleaning work. This is done by feedback from
  • Consumables such as good and / or waste sheets from a print job to a central control station, whereby an automatic production record can be created.
  • the setting conditions are additionally improved by checking the printing material data in the machine before the start of production with a subsequent production monitoring, such as with regard to the paper class, the chromaticity or other parameters.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Printing Methods (AREA)

Claims (2)

  1. Dispositif de fonctionnement intégré d'une machine rotative d'impression offset de feuilles (1A, 1B) comportant les dispositifs suivants :
    - logistique de support d'impression au niveau d'un margeur (14) et d'un extracteur (22), comportant un système automatique d'alimentation et d'évacuation de piles pour enchaînement automatique avec le système de préparation de piles et de traitement ultérieur de piles (3),
    étant prévus au choix à chaque fois un margeur automatique non-stop et/ou un extracteur automatique non-stop,
    - un ou plusieurs groupes d'impression (3) et un ou plusieurs modules de vernissage (4) entre ou en aval des groupes d'impression (3),
    un ou plusieurs dispositifs de retournement de feuilles (20) étant prévus facultativement entre chaque fois deux groupes d'impression (3),
    - plusieurs dispositifs de traitement ultérieur étant installés en aval à l'intérieur de groupes d'impression (3) ou de modules de vernissage (4) ou entre des groupes d'impression (3) et/ou des modules de vernissage (4) ou en liaison avec l'extracteur (22) ou l'extracteur (22),
    - au moins un dispositif de contrôle de qualité en ligne (8, 9),
    - un poste conducteur de machine avec fonction sauvegarde pour toutes les valeurs concernant la machine et la commande pouvant être appelées pour des commandes réitérées,
    - intégration de la machine d'impression et du poste conducteur dans un réseau d'imprimerie au moyen d'une liaison de données avec l'étape préalable, la logistique, l'alimentation en matière, d'autres machines d'impression et dispositifs de traitement ultérieur et
    - des dispositifs de représentation centralisés ou décentralisés de données ou de messages concernant l'impression ou la commande,
    étant en outre prévus les dispositifs suivants pour le contrôle de qualité,
    - des systèmes d'impression en ligne et/ou un dispositif de mesure de densitométrie en ligne et un dispositif de mesure colorimétrique en ligne et/ou un dispositif de mesure de registre en ligne soit en agencement simple, soit en agencement en amont et en aval d'un dispositif de retournement de feuilles,
    - un aiguillage de feuilles en ligne et/ou un double extracteur pour l'éjection de maculatures détectées par un dispositif de mesure,
    dans lequel les dispositifs suivants sont en outre prévus pour l'encrage ou l'humidification :
    - dispositif automatisé d'alimentation en encre et/ou en vernis sous forme d'un système à conduite ou cartouche,
    - logistique de rouleau anilox avec mémoire et tension de rouleau anilox dans le module de vernissage,
    - groupe automatisé d'encrage et d'humidification avec dispositifs pouvant être télécommandé et réglé pour impulsion de levage, frottement, séparation de rouleaux, vitesse de racle, programme de préparation d'encre, préréglage d'encre,
    - températion automatiques de groupes d'encrage avec réglage de zones pour racle et frotteur, y compris en fonction de la quantité d'encre et du type d'impression,
    - alimentation automatisée en moyen d'humidification et filtration,
    - facultativement cylindre porte-plaque ou cylindre porte-cliché avec commande directe pour :
    programmes simultanés de préparation d'encre et/ou changement volant de commande,
    les dispositifs suivants étant en outre prévus pour les processus de nettoyage :
    - dispositifs automatisés de lavage pour blanchet, groupe d'encrage, groupe d'humidification, cylindre d'impression, cylindre porte-cliché et circuit de vernis,
    - dispositif à auto-alimentation pour eau de consommation, détergent, moyen d'humidification et eau pour le lavage, également avec auto-alimentation, facultativement cylindre porte-plaque ou cylindre porte-cliché avec commande directe pour fonction de lavage simultané,
    les dispositifs suivants étant en outre prévus pour le traitement du support d'impression :
    - pulvérisateur de poudre automatisé,
    - sécheur terminal et intermédiaire automatisé sous forme d'un sécheur IR, à air thermique ou UV paramétrable ou réglable au format du support d'impression en fonction de la puissance de la lampe, de la température dans la machine, du type de support d'impression, du type d'encre d'impression, de l'état de séchage, un dispositif de mesure destiné à l'enregistrement de l'état de séchage des encres d'impression du vernis pouvant être associé au(x) sécheur(s),
    - aspiration contrôlable automatisée de poudre, d'air de séchage, de l'énergie thermique pouvant être recyclée à partir de l'aspiration d'air de séchage,
    les dispositifs suivants étant en outre prévus pour la commande de la machine :
    - dispositifs de démarrage rapide avec procédures de démarrage pour groupes d'encrage, groupes d'humidification, groupes d'impression (3), alimentation feuilles, intégration du margeur (14),
    - enregistrement des données de consommation pour tous les consommables nécessaires à l'exécution d'un processus d'impression,
    - la machine rotative d'impression offset de feuilles étant conçue pour contrôler la qualité du support d'impression au niveau de la classe, de l'épaisseur, de la surface du support d'impression, de la qualité du support d'impression et
    pour contrôler les données du support d'impression dans la machine d'impression, comme dans le margeur, la zone en amont de la pile ou la mise à disposition de la pile avant le démarrage de la production avec contrôle consécutif de la production pour voir comment la classe de papier est réalisée,
    - les dispositifs suivants de manipulation de plaques d'impression étant en outre prévus :
    - systèmes automatisés de changement de plaques d'impression avec colonne de stockage pour les plaques d'impression neuves et/ou usagées,
    - alimentation automatisée en plaques d'impression depuis un magasin ou un système d'exposition de plaques d'impression du réservoir de plaques d'impression au niveau du groupe d'impression, qui peut se présenter sous forme d'une colonne de stockage,
    - contrôle de l'affectation des plaques d'impression à la machine d'impression, au groupe d'impression et à une commande d'impression par des dispositifs codés de lecture et un pré-alignement des plaques d'impression,
    les dispositifs suivants étant en outre prévus dans le transporteur de feuilles et l'extracteur
    - réglage automatique pour les formats et l'épaisseur du support d'impression,
    - piste de ventilation contrôlable, guide de feuilles avec dispositif de soufflage de cylindres d'impression,
    - réglage automatisé des systèmes de préhenseurs, des bandes d'impact de préhenseurs au niveau des tambours de guidage de feuilles pour ce qui est du format et de l'épaisseur du support d'impression,
    - réglage automatisés des tôles de chemisage pour les cylindres de guidage de feuilles,
    - réglage automatisé du format des commandes des cylindres d'aspiration/bandes d'aspiration.
  2. Dispositif de fonctionnement intégré d'une machine d'impression selon la revendication 1, comportant les dispositifs suivants :
    - dispositif de réglage automatique d'une lame de coupe longitudinale de feuilles et de mise en service de celle-ci,
    - dispositifs d'introduction et de positionnement de systèmes de coupe des moules/tôles de gaufrage dans le module de vernissage par des systèmes de changement automatiques et semi-automatiques,
    - dispositifs d'aspiration activables, positionnables et réglables automatiquement pour déchets de coupe.
EP09159531.4A 2008-05-28 2009-05-06 Machine d'impression dotée d'un système de commande intégré Not-in-force EP2135740B1 (fr)

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Application Number Priority Date Filing Date Title
DE102008002045 2008-05-28
DE102009002251A DE102009002251A1 (de) 2008-05-28 2009-04-07 Druckmaschine mit integriertem Bediensystem

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EP2135740A2 EP2135740A2 (fr) 2009-12-23
EP2135740A3 EP2135740A3 (fr) 2014-04-30
EP2135740B1 true EP2135740B1 (fr) 2018-04-11

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DE102014205175A1 (de) * 2014-03-20 2015-09-24 Adnymics Gmbh Verfahren und System zur Herstellung individualisierter Druckerzeugnisse während eines Kommissionierungsvorgangs
DE102015210820A1 (de) * 2015-06-12 2016-12-15 Koenig & Bauer Ag Verfahren zum Betreiben zumindest einer ersten Bearbeitungsmaschine für Materialabschnitte von Flachmaterial
CH712476A1 (de) 2016-05-19 2017-11-30 Müller Martini Holding AG Verfahren zum Betrieb eines Systems für eine multiple dynamische Jobreihenfolge.
DE102016109934A1 (de) * 2016-05-30 2017-11-30 grapho metronic Meß- und Regeltechnik GmbH Steuerung von Inline-Aggregaten in einer Druckmaschine
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EP2135740A2 (fr) 2009-12-23
DE102009002251A1 (de) 2009-12-03

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