EP2050885A2 - Composant de montage pour panneaux de toit ou panneaux muraux autoportants - Google Patents
Composant de montage pour panneaux de toit ou panneaux muraux autoportants Download PDFInfo
- Publication number
- EP2050885A2 EP2050885A2 EP08166562A EP08166562A EP2050885A2 EP 2050885 A2 EP2050885 A2 EP 2050885A2 EP 08166562 A EP08166562 A EP 08166562A EP 08166562 A EP08166562 A EP 08166562A EP 2050885 A2 EP2050885 A2 EP 2050885A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mounting component
- component according
- layer
- reinforcement
- mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004567 concrete Substances 0.000 claims abstract description 24
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 4
- 239000011707 mineral Substances 0.000 claims abstract description 4
- 238000006243 chemical reaction Methods 0.000 claims abstract 3
- 230000002787 reinforcement Effects 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 17
- 239000012720 thermal barrier coating Substances 0.000 claims description 6
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims 2
- 238000007711 solidification Methods 0.000 claims 2
- 239000000470 constituent Substances 0.000 claims 1
- 239000002023 wood Substances 0.000 claims 1
- 239000011810 insulating material Substances 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000283984 Rodentia Species 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 240000003085 Quassia amara Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
- E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
- E04B7/225—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material the slabs having non-structural supports for roofing materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
- B28B1/503—Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
- E04B7/205—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having non-structural supports for roofing materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/049—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
Definitions
- the invention relates to a mounting component for creating a self-supporting roof panel or wall panel according to the preamble of claim 1.
- Self-supporting prefabricated roof panels are z. B. from the EP 0 494 612 B1 known. Among other things, they are made of reinforced lightweight concrete. The reinforcement consists of extending in the direction of the roof slope, arranged side by side, possibly braced by cross bars or mesh mats in the transverse direction straps, z. As T or I carriers or lattice girders, z. B. of metal, wherein the lower flange of the carrier is disposed within the roof panel and the webs of the carrier pass through the concrete, so that the webs are partially arranged and the upper flange completely outside the concrete. Crossbeams are attached to the upper flange, which carry the roofing.
- the roof panel is made in several parts, on the concrete slab roof outside an insulation of z.
- B. insulating mats is provided.
- the insulation can also be produced by direct foaming on the plate.
- the bar elements of the reinforcement are enclosed by the insulation, but still protrude overhanging as well as the upper straps and crossbars out of the insulation.
- Another disadvantage is that the protruding from the board or protruding parts of the reinforcement, namely the webs, the upper straps and the cross member, make the components bulky and affect their stackability and in particular the transport to the site.
- a further disadvantage is that the insulating material of rodents can be destroyed, the insulation is at least deteriorated.
- the object of the invention is to provide a prefabricated armored mounting component for a self-supporting roof panel, the heat-insulating insulation requires no additional effort on the site and in particular is well stackable and not endangered by rodents.
- the invention provides a in the factory by the aerated concrete technology in one production cycle or in one operation as prefabricated produced, reinforced with a reinforcement mounting member with a one-piece integrated thermal insulation layer of similar mineral material, namely aerated concrete, which acts as a thermal barrier coating aerated concrete layer a significantly lower heat conduction has as the supporting, the strength of the component substantially ensuring aerated concrete base layer in which the lower flange of the reinforcement beam is located.
- the mounting component according to the invention is formed in two layers. Nevertheless, it is It is within the scope of the invention to provide more than one insulating layer or thermal barrier layer of cellular concrete, these layers preferably have different thermal conductivities.
- the further layer can also be an aerated concrete layer which has a higher bulk density.
- the two aerated concrete layers are inseparable from one another at their interfaces due to their production.
- the second thermal barrier coating is poured onto the not yet autoclaved, in particular on the already strengthened, in particular also expanded first layer. It is within the scope of the invention to cast the other way around, namely first to introduce the thermal barrier coating and pour the base layer on the not yet autoclaved, in particular on the already strengthened, in particular also expanded thermal barrier coating as a second layer.
- the assembly component according to the invention is constructed completely mineral, it is also nagetier redesign, heat-insulating and, above all, sound-absorbing.
- the base layer preferably has a bulk density between 500 and 1000, in particular between 700 and 800 kg / m 3 .
- the bulk density of the heat insulation layer is preferably between 60 and 200, in particular between 80 and 120 kg / m 3.
- a preferred embodiment of the invention provides that the mounting components are cuboid, wherein neither reinforcement parts nor cross member project beyond any surface. Other shapes as special elements are also possible.
- lattice girders are used, as z. B. in the EP 0 494 612 B1 are disclosed. These lattice girders have two Untergurt mecanicstrfite, to the respective webs at an angle of z. B. 45 ° to the thermal barrier layer are arranged projecting.
- the webs of Untergurtstrfite are ridge-like inclined to each other, wherein at the free ends of the webs a Obergurtelement is provided.
- the outer contours or outer surfaces are aligned with the outer surface of the mounting component, in which they open.
- all reinforcement parts and in particular also the cross member elements are arranged within the cuboid shape or the outer contour of the assembly component.
- the cross member elements are z. B. transversely through the mounting component going transverse batten slats or extending in the longitudinal direction of the mounting member Lijnskonterlatten, fastened to the respective cross member slats or longitudinal support slats of a roof covering, z. B. are nailable. Between the mounting member and the carrier slats other layers, for. B. roofing membranes are arranged.
- Lattice girders which are useful for the purposes of the invention are usually custom-made and suitably coated with a corrosion inhibitor.
- An inventive assembly component 1 of aerated concrete ( Fig. 1 ) is substantially cuboid with a specific for the roof inner surface 2, a certain for the roof outer side outer surface 3 and two side surfaces 4, 5. On the side surfaces 4, 5 groove-spring elements 6 may be provided.
- the mounting component 1 has a roof inner side porous concrete base layer 7 with a relatively dense and solid porous concrete structure and the roof outside a Porenbetondämm slaughter 8 with a significantly lower bulk density and lower strength.
- a plurality of lattice girders 9 extending in the longitudinal direction of the assembly component, in the illustrated example, are completely embedded in the aerated concrete layers 7, 8, the lattice girders 9 being expediently identical. They each have two, the base layer 7 passing through parallel, arranged in a parallel to the base 2 level located Untergurtstrnature 10, 11, on each of which lattice girders 12, 13 are arranged, which are arranged conically or obliquely inclined to each other continuously and just below the outer surface 3 ends.
- the webs 12, 13 carry a Obergurtelement 14, the z. B. may be a strand of a reinforcing steel.
- the upper belt member 14 is a U-profile 15, in which a counter battens 16 of z. B. Wood stores ( Fig. 2, 3rd ).
- the webs 12, 13 may, for. B. consist of wavy curved strands ( Fig. 3 ), which are each secured in bow areas 17 on Obergurt- and Untergurtelement.
- the lattice girder 9 consists mainly of reinforcing steel strands.
- At least one transverse reinforcement element 7a is provided in the base layer 7, the z. B. is arranged in the region of the lower belt elements of the lattice girder 9 and supports or ensures the reinforcement in the transverse direction of the mounting component.
- the transverse reinforcement element may, for. B. consist of several spaced apart adjacent reinforcing steels or lattice mats.
- the lower transverse reinforcement 7a may be a comb-like element or perforated plate (not shown), which prevents spreading of the lattice girders and is easy to assemble, for example by plugging.
- the mounting component according to the invention is also particularly useful as a wall plate by it to appropriate vertical pillars or horizontal beams is attached.
- the assembly component ensures heat, moisture and sound insulation.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Ceramic Engineering (AREA)
- Electromagnetism (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Building Environments (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Finishing Walls (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200710049951 DE102007049951B9 (de) | 2007-10-18 | 2007-10-18 | Verfahren zur Herstellung eines Montagebauteils für selbsttragende Dachtafeln oder Wandplatten |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2050885A2 true EP2050885A2 (fr) | 2009-04-22 |
EP2050885A3 EP2050885A3 (fr) | 2009-08-19 |
EP2050885B1 EP2050885B1 (fr) | 2011-02-16 |
Family
ID=40276026
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08166560A Active EP2050548B1 (fr) | 2007-10-18 | 2008-10-14 | Procédé de fabrication d'un élément de construction pour panneaux de toiture ou muraux autoporteurs |
EP08166562A Active EP2050885B1 (fr) | 2007-10-18 | 2008-10-14 | Composant de montage pour panneaux de toit ou panneaux muraux autoportants |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08166560A Active EP2050548B1 (fr) | 2007-10-18 | 2008-10-14 | Procédé de fabrication d'un élément de construction pour panneaux de toiture ou muraux autoporteurs |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP2050548B1 (fr) |
AT (2) | ATE498746T1 (fr) |
DE (2) | DE502008002600D1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010056126A1 (fr) * | 2008-11-14 | 2010-05-20 | Selvaag Spinoff As | Élément de construction et procédé pour la fabrication d'un élément de construction |
EP2423402A2 (fr) | 2010-08-31 | 2012-02-29 | Alpha beton SPRL | Elément préfabriqué hautement isolé |
CN106223527A (zh) * | 2016-06-30 | 2016-12-14 | 宁波普利凯建筑科技有限公司 | 陶粒混凝土自保温外墙板及其制作方法 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102873750A (zh) * | 2011-07-12 | 2013-01-16 | 董禹全 | 三层保温水泥墙板同期浇铸生产流水线 |
DE202017101111U1 (de) | 2017-02-28 | 2017-03-11 | C.B.S. Team-Projektgesellschaft mbH | Porenbeton-Hybrid-Bauelement |
CN108297265A (zh) * | 2018-02-08 | 2018-07-20 | 张若霖 | 一种叠合板的加工方法 |
CN114523549B (zh) * | 2022-02-24 | 2022-09-06 | 中冶建筑研究总院有限公司 | 一种用于装配式钢结构建筑的轻质复合保温混凝土外墙板的制造方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0494612B1 (fr) | 1991-01-11 | 1995-09-13 | SÜBA-Cooperation Gesellschaft für Bauforschung, Bauentwicklung und Franchising mbH | Plaque de toiture pour toits inclinés |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH639166A5 (en) * | 1979-03-02 | 1983-10-31 | Hans Dietziker | Prefabricated floor element for housing construction and industrial construction, and process for connecting such elements to form a floor |
JP2678704B2 (ja) * | 1992-02-20 | 1997-11-17 | ミサワセラミックス株式会社 | 両面模様付軽量気泡コンクリートパネルの製造方法 |
AT406064B (de) * | 1993-06-02 | 2000-02-25 | Evg Entwicklung Verwert Ges | Bauelement |
EP0924175B1 (fr) * | 1997-12-22 | 2001-01-10 | Johannes Tribelhorn | Produits moulés fabriqués de matériau de construction moussé |
DE19854884A1 (de) * | 1998-11-27 | 2000-06-15 | Heilit & Woerner Bau Ag | Verfahren zum Herstellen eines wenigstens zweischichtigen Außenwandelements und dadurch hergestelltes Außenwandelement |
-
2008
- 2008-10-14 AT AT08166562T patent/ATE498746T1/de active
- 2008-10-14 AT AT08166560T patent/ATE482320T1/de active
- 2008-10-14 EP EP08166560A patent/EP2050548B1/fr active Active
- 2008-10-14 DE DE502008002600T patent/DE502008002600D1/de active Active
- 2008-10-14 DE DE502008001374T patent/DE502008001374D1/de active Active
- 2008-10-14 EP EP08166562A patent/EP2050885B1/fr active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0494612B1 (fr) | 1991-01-11 | 1995-09-13 | SÜBA-Cooperation Gesellschaft für Bauforschung, Bauentwicklung und Franchising mbH | Plaque de toiture pour toits inclinés |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010056126A1 (fr) * | 2008-11-14 | 2010-05-20 | Selvaag Spinoff As | Élément de construction et procédé pour la fabrication d'un élément de construction |
EP2423402A2 (fr) | 2010-08-31 | 2012-02-29 | Alpha beton SPRL | Elément préfabriqué hautement isolé |
EP2423402A3 (fr) * | 2010-08-31 | 2012-06-20 | Alpha beton SPRL | Elément préfabriqué hautement isolé |
BE1019464A3 (fr) * | 2010-08-31 | 2012-07-03 | Alpha Beton Sprl | Element prefabrique hautement isole. |
CN106223527A (zh) * | 2016-06-30 | 2016-12-14 | 宁波普利凯建筑科技有限公司 | 陶粒混凝土自保温外墙板及其制作方法 |
CN106223527B (zh) * | 2016-06-30 | 2019-04-19 | 宁波普利凯建筑科技有限公司 | 陶粒混凝土自保温外墙板及其制作方法 |
Also Published As
Publication number | Publication date |
---|---|
EP2050548A3 (fr) | 2010-01-13 |
ATE498746T1 (de) | 2011-03-15 |
ATE482320T1 (de) | 2010-10-15 |
EP2050548B1 (fr) | 2010-09-22 |
EP2050885B1 (fr) | 2011-02-16 |
DE502008001374D1 (de) | 2010-11-04 |
EP2050885A3 (fr) | 2009-08-19 |
DE502008002600D1 (de) | 2011-03-31 |
EP2050548A2 (fr) | 2009-04-22 |
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