EP2032324A2 - Dispositif de fabrication d'éléments en béton profilés - Google Patents
Dispositif de fabrication d'éléments en béton profilésInfo
- Publication number
- EP2032324A2 EP2032324A2 EP07785577A EP07785577A EP2032324A2 EP 2032324 A2 EP2032324 A2 EP 2032324A2 EP 07785577 A EP07785577 A EP 07785577A EP 07785577 A EP07785577 A EP 07785577A EP 2032324 A2 EP2032324 A2 EP 2032324A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- concrete
- feed device
- reinforcing rod
- reinforcing
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004567 concrete Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 37
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 238000009749 continuous casting Methods 0.000 claims description 3
- 238000005266 casting Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000011376 self-consolidating concrete Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/084—Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/084—Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles
- B28B1/085—Introducing non-longitudinal reinforcing elements, e.g. spirally shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0062—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects forcing the elements into the cast material, e.g. hooks into cast concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
- E01C19/4886—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ for forming in a continuous operation kerbs, gutters, berms, safety kerbs, median barriers or like structures in situ, e.g. by slip-forming, by extrusion
Definitions
- the invention relates to a device, in particular slip pavers, for the production of profiled concrete elements, in particular a prestressed or limp reinforced concrete element, with a movable on a production line molding with insert profiles and at least one of the molding concrete feeding and compressing, e- b strictly on the production line movable device, and method thereto.
- DE 30 00 590 A1 discloses a device for producing profiled concrete elements with a movable on a production line molding with insert profiles and at least one concrete molding and compressing, also movable on the production line pressure medium, which is designed as a pump.
- DE 40 22 364 A1 shows a process for the production of reinforced concrete beams and a slipformer for carrying out the process.
- a concrete strip manufactured in a first step forms an upwardly open channel into which a steel fitting designed as a lattice girder is inserted. Then the gutter is poured out with a self-compacting concrete. It is an object of the invention to provide a device and a method of the type mentioned, with the or a cost-effective and reliable production of concrete parts with a reinforcement for producing a Schubarm réelle is ensured.
- the object is achieved in a device in that at least one feeding device is provided for introducing at least one wave-shaped reinforcing bar into the concrete.
- the wave-shaped reinforcing bar is not a lattice girder.
- the reinforcing bar is wavy curved only in a forming process and is a very inexpensive to manufacture component, while a lattice girder is an expensive to manufacture unit consisting of a Obergurtstab and two Untergurtstäben, wherein between the Obergurtstab and each Untergurtstab diagonal bars are welded.
- the component such as a ceiling support, a lintel, a rib or bridge plate is relatively inexpensive to manufacture.
- the waveform of Arm istsstabes is arbitrary or different waveforms arbitrary can be combined with each other, in particular periodic, aperiodic, rectangular, trapezoidal and parallelogram-like waveforms are used.
- the feeding device inserts the reinforcing bar into the concrete in such a way that the reversing bends of one side project into the concrete and the reverse bends on the opposite side protrude into the open.
- the protruding into the open reversal bows can be further steel parts such. As grid mats, attach to produce a Schubarmtechnik.
- the feeder of the molding concrete supplying and compacting device is arranged downstream. As a result, first the contours of the concrete part are largely completed and then inserted the reinforcing rod in the already compacted concrete.
- the feed device for entering a plurality of successively and / or spaced juxtaposed Arm michsstäbe is formed.
- the Arm michsstäbe can be arranged both immediately behind one another and at a predetermined distance one behind the other.
- the reinforcing rod is made by compacting in the Embedded concrete and it is not necessary to add additional concrete for the storage of Arm istsstabes.
- the molding is formed to form at least one notch for receiving the reinforcing rod.
- the notch facilitates the introduction of the reinforcing bar in the compacted concrete and is closed at the subsequent to the introduction of the reinforcing bar compaction process. If several reinforcing bars to be mounted side by side, of course, notches are provided in appropriate numbers.
- the feed device is preferably assigned a guide device for the reinforcing bar.
- the guide device extends from the feed device to the compressor downstream of the feed device.
- the guide device may in the simplest case of two parallel and spaced apart rods, between which the Arm michsstab is guided. If several reinforcing bars are to be introduced into the concrete, then of course guide devices are present in a corresponding number.
- the object is also achieved in that in a method for producing a profiled concrete element, in particular a prestressed or limp reinforced concrete element, with a slipformer, which works in the continuous casting process, at least one wavy Reinforcing bar inserted into the concrete and the concrete is compacted after inserting the reinforcing rod.
- the inventive method is used in particular for the production of concrete elements designed as a ceiling support, which are provided with an on-site concrete to be poured over Schubarmierung and has the advantages already explained.
- no additional concrete is supplied after the insertion of the reinforcing rod in the concrete, which is why one step is saved over known from the prior art method.
- a plurality of corrugated Arm istsstäbe be pressed with their reversing bends parallel and spaced from each other simultaneously in the concrete.
- several reinforcing rods are inserted behind one another in the concrete.
- the reinforcing rod is held in position, preferably the Arm istsstab is guided after insertion into the concrete until the concrete is compacted.
- Fig.l is a schematic side view of a device according to the invention.
- FIG. 2 shows a sectional view along the line II-II of FIG. 1 and
- FIG. 3 shows a front view of a manufactured with the apparatus of FIG. 1 concrete part.
- Trained as a slide paver device for producing profiled concrete elements 1 comprises two concrete silos 14, 2 each with associated compressors 3, 4 to apply concrete in two layers on a production line 5 over which a molded part 6 with insert profiles is movable.
- a feed device 7, which can also be moved over the production path 5, is provided for introducing corrugated reinforcing rods 8 into the concrete, which is connected downstream of the second compressor 4.
- another compressor 9 connects.
- the feeder 7 has a plurality of guide slots 10 aligned adjacent to each other to insert the reinforcing bars 8 into the concrete such that the turnarounds 11 of one side project into the concrete and the reversing arcs 12 of the opposite side project into the open.
- a guide device 15 is arranged, which holds the Arm michsstäbe 8 in its inserted position until they are intimately enclosed by the compacted concrete and thus held.
- the slipformer can be made depending on the molded part 6, for example, as a ceiling support 13 trained concrete elements 1.
- the projecting into the open reversal bows 12 of the reinforcing bars 8 are initially used for striking a hoist. After the ceiling beams 13 have been mounted on the site, the reversing bows 12 are used to attach a thrust arming, which is then poured over cast in situ.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200731489T SI2032324T1 (sl) | 2006-06-28 | 2007-06-28 | Naprava in postopek za proizvodnjo profilnih betonskih elementov |
PL07785577T PL2032324T3 (pl) | 2006-06-28 | 2007-06-28 | Urządzenie i sposób wytwarzania profilowanych elementów betonowych |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006029861A DE102006029861A1 (de) | 2006-06-28 | 2006-06-28 | Vorrichtung zum Herstellen von profilierten Betonelementen |
PCT/DE2007/001144 WO2008000239A2 (fr) | 2006-06-28 | 2007-06-28 | Dispositif de fabrication d'éléments en béton profilés |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2032324A2 true EP2032324A2 (fr) | 2009-03-11 |
EP2032324B1 EP2032324B1 (fr) | 2014-04-23 |
Family
ID=38739931
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07785577.3A Not-in-force EP2032324B1 (fr) | 2006-06-28 | 2007-06-28 | Dispositif et procédé de fabrication d'éléments en béton profilés |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP2032324B1 (fr) |
DE (1) | DE102006029861A1 (fr) |
DK (1) | DK2032324T3 (fr) |
ES (1) | ES2484041T3 (fr) |
PL (1) | PL2032324T3 (fr) |
PT (1) | PT2032324E (fr) |
SI (1) | SI2032324T1 (fr) |
WO (1) | WO2008000239A2 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4038489A1 (de) * | 1990-12-03 | 1992-06-04 | Metten Produktion & Handel | Bausteine fuer trockenmauern |
FI20165851A (fi) * | 2016-11-14 | 2018-05-15 | Elematic Oyj | Menetelmä ja laitteisto esivalmistettujen betonituotteiden valamiseksi |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1565429A (fr) * | 1968-01-11 | 1969-05-02 | ||
FR2172506A5 (fr) * | 1972-02-15 | 1973-09-28 | Saret | |
IT1039969B (it) * | 1974-07-22 | 1979-12-10 | Prensoland Sa | Procedimento per la fabbricazuione continua di travi pali piastre esimili di coemento |
DE3000590A1 (de) | 1980-01-09 | 1981-07-16 | Maschinenfabrik Weiler Marco Gmbh & Co Kg, 6531 Weiler | Vorrichtung zum herstellen von profilierten betonelementen |
DE8119953U1 (de) | 1981-07-08 | 1982-12-23 | Roth Technik GmbH, 7560 Gaggenau | Gleitfertiger |
DE3714581C2 (de) * | 1987-04-30 | 1995-04-27 | Hugo Bittlmayer | Vorrichtung zum lagerichtigen Anordnen vorgefertigter Bewehrungen in Stahlbetonelementdeckenplatten |
DE4022364A1 (de) | 1990-07-13 | 1992-01-23 | Roth Technik Maschinenbau Gmbh | Verfahren zur herstellung von stahlbetontraegern sowie gleitfertiger zur durchfuehrung des verfahrens und damit hergestellte stahlbetontraeger |
-
2006
- 2006-06-28 DE DE102006029861A patent/DE102006029861A1/de not_active Withdrawn
-
2007
- 2007-06-28 ES ES07785577.3T patent/ES2484041T3/es active Active
- 2007-06-28 EP EP07785577.3A patent/EP2032324B1/fr not_active Not-in-force
- 2007-06-28 PL PL07785577T patent/PL2032324T3/pl unknown
- 2007-06-28 WO PCT/DE2007/001144 patent/WO2008000239A2/fr active Application Filing
- 2007-06-28 SI SI200731489T patent/SI2032324T1/sl unknown
- 2007-06-28 DK DK07785577.3T patent/DK2032324T3/da active
- 2007-06-28 PT PT77855773T patent/PT2032324E/pt unknown
Non-Patent Citations (1)
Title |
---|
See references of WO2008000239A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO2008000239A2 (fr) | 2008-01-03 |
DK2032324T3 (da) | 2014-07-28 |
SI2032324T1 (sl) | 2014-09-30 |
ES2484041T3 (es) | 2014-08-08 |
EP2032324B1 (fr) | 2014-04-23 |
WO2008000239A3 (fr) | 2008-02-28 |
DE102006029861A1 (de) | 2008-01-03 |
PL2032324T3 (pl) | 2014-10-31 |
PT2032324E (pt) | 2014-07-18 |
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