EP2032324B1 - Dispositif et procédé de fabrication d'éléments en béton profilés - Google Patents

Dispositif et procédé de fabrication d'éléments en béton profilés Download PDF

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Publication number
EP2032324B1
EP2032324B1 EP07785577.3A EP07785577A EP2032324B1 EP 2032324 B1 EP2032324 B1 EP 2032324B1 EP 07785577 A EP07785577 A EP 07785577A EP 2032324 B1 EP2032324 B1 EP 2032324B1
Authority
EP
European Patent Office
Prior art keywords
concrete
reinforcing bar
feed device
reinforcing
slipformer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP07785577.3A
Other languages
German (de)
English (en)
Other versions
EP2032324A2 (fr
Inventor
Matthias Holzberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to SI200731489T priority Critical patent/SI2032324T1/sl
Priority to PL07785577T priority patent/PL2032324T3/pl
Publication of EP2032324A2 publication Critical patent/EP2032324A2/fr
Application granted granted Critical
Publication of EP2032324B1 publication Critical patent/EP2032324B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/084—Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/084—Producing shaped prefabricated articles from the material by vibrating or jolting the vibrating moulds or cores being moved horizontally for making strands of moulded articles
    • B28B1/085—Introducing non-longitudinal reinforcing elements, e.g. spirally shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0062—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects forcing the elements into the cast material, e.g. hooks into cast concrete
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/4886—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ for forming in a continuous operation kerbs, gutters, berms, safety kerbs, median barriers or like structures in situ, e.g. by slip-forming, by extrusion

Definitions

  • the invention relates to a slipformer for producing profiled concrete elements with a movable on a production line molding with insert profiles, at least one of the molding concrete feeding and compressing movable on the production line device and a movable over the production line feeding device for a reinforcement of the concrete element, and a Method.
  • the DE 81 19 953 U1 describes a slipformer for producing prefabricated concrete parts with a form of the finished parts determining formwork set, which is fixed to a first frame and devices for supplying and compacting concrete, such as concrete distribution boxes has.
  • the first frame is associated with a second frame provided with means for connecting and operating the devices of the first frame, such as hydraulic cable devices, electrical devices, a motor for moving core and shutter sets and for driving the concrete distribution boxes and the like is.
  • Both frames are designed for common feed on rails via wheels with hydraulically, electrically and / or mechanically connected devices and devices.
  • the second frame can be placed over the first frame and releasably fixed and at least the first frame has the wheels for advancement.
  • the disclosure DE 30 00 590 A1 a device for producing profiled concrete elements with a movable on a production line molding with insert profiles and at least one of the molding concrete supplying and compressing, also movable on the production line pressure medium, which is designed as a pump.
  • the shows DE 40 22 364 A1 a method for producing reinforced concrete beams and a slipformer for carrying out the method.
  • a concrete strip manufactured in a first step forms an upwardly open channel into which a steel fitting designed as a lattice girder is inserted. Then the gutter is poured out with a self-compacting concrete.
  • FR 2 172 506 A is a method for producing a profiled concrete element with a working in the continuous casting slip paver, in which via a feeder individual transverse reinforcing steels are used at a distance from each other in the cast concrete element.
  • the reinforcing steels may have different shapes, for example C-shaped or hook-shaped.
  • the feeding device has a plurality of juxtaposed slots and is formed such that at least one wavy curved reinforcing rod by the feeder into the concrete can be introduced, the reverse arches of one side of the reinforcing rod project into the concrete and the reverse arcs of the opposite side to the outside and to which the feed device is assigned a guide device for the reinforcing bar, which extends from the feed device to a compressor downstream of the feed device.
  • the wave-shaped reinforcing bar is not a lattice girder.
  • the reinforcing bar is wavy curved only in a forming process and is a very inexpensive to manufacture component, while a lattice girder is a unit to expensive to manufacture, which consists of a Obergurtstab and two Untergurtstäben, being welded between the Obergurtstab and each Untergurtstab diagonal bars.
  • the feeder of the molding concrete supplying and compacting device is arranged downstream. As a result, first the contours of the concrete part are largely completed and then inserted the reinforcing rod in the already compacted concrete.
  • the feed device for entering a plurality of successively and / or spaced juxtaposed Arm michsstäbe is formed.
  • the Arm michsstäbe can be arranged both immediately behind one another and at a predetermined distance one behind the other.
  • the feeder of the compressor is connected downstream.
  • the reinforcing rod is embedded in the concrete by compacting and it is not necessary to add additional concrete for the insertion of the reinforcing rod.
  • the molded part is designed to form at least one notch for receiving the reinforcing rod.
  • the notch facilitates the introduction of the reinforcing bar in the compacted concrete and is closed at the subsequent to the introduction of the reinforcing bar compaction process. If several reinforcing bars to be mounted side by side, of course, notches are provided in appropriate numbers.
  • the feeder In order to fix the reinforcing bar in position until it is enclosed by compacted concrete, the feeder is associated with a guide device for the reinforcing bar, which extends from the feeder to the compressor downstream of the feeder.
  • the guide device may in the simplest case of two parallel and spaced apart rods, between which the Arm michsstab is guided. If several reinforcing bars are to be introduced into the concrete, then of course guide devices are present in a corresponding number.
  • the object is also achieved in that in a method for producing a profiled concrete element with a slipformer, which works in the continuous casting method, at least one corrugated reinforcing rod is inserted into the concrete such that the reverse arches of one side of the reinforcing rod into the concrete and the Reverse bends of the opposite side protrude into the open, and the concrete after inserting the reinforcing rod is compacted, the reinforcing rod is guided after insertion into the concrete until the concrete is compacted.
  • the inventive method is used in particular for the production of concrete elements designed as a ceiling support, which are provided with an on-site concrete to be poured over Schubarmierung and has the advantages already explained.
  • no additional concrete is supplied after the insertion of the reinforcing rod in the concrete, which is why over the prior art method, a step is saved.
  • a plurality of corrugated Arm istsstäbe be pressed with the corresponding reversing bends parallel and spaced from each other simultaneously in the concrete.
  • several reinforcing rods are inserted behind one another in the concrete.
  • Trained as a slide paver device for producing profiled concrete elements 1 comprises two concrete silos 14, 2 each with associated compressors 3, 4 to apply concrete in two layers on a production line 5 over which a molded part 6 with insert profiles is movable. Furthermore, a feed device 7, which can also be moved over the production line 5, is provided for introducing corrugated reinforcing rods 8 into the concrete, which is connected downstream of the second compressor 4. At the feeder 7, another compressor 9 connects.
  • the feeder 7 has a plurality of guide slots 10 aligned adjacent to each other to insert the reinforcing bars 8 into the concrete such that the turnarounds 11 of one side project into the concrete and the reversing arcs 12 of the opposite side project into the open.
  • a guide device 15 is arranged, which holds the Arm michsstäbe 8 in its inserted position until they are intimately enclosed by the compacted concrete and thus held.
  • the slipformer can be made depending on the molded part 6, for example, as a ceiling support 13 trained concrete elements 1.
  • the projecting into the open reversal bows 12 of the reinforcing bars 8 are initially used for striking a hoist.
  • the reversing arches 12 are used to attach a thrust arming, which is then poured over with in-situ concrete.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Claims (6)

  1. Fileuse pour la fabrication d'éléments en béton profilés (1), comprenant une pièce moulée (6) pouvant être déplacée sur une chaîne de fabrication (5), comprenant des profilés d'insertion, au moins un dispositif compactant et acheminant du béton à la pièce moulée (6) et pouvant être déplacé sur la chaîne de fabrication (5) et un dispositif d'alimentation (7) pouvant être déplacé sur la chaîne de fabrication (5) pour renforcer l'élément en béton (1), caractérisée en ce que le dispositif d'alimentation (7) présente plusieurs fentes (10) disposées les unes à côté des autres et est réalisé de telle sorte qu'au moins une barre de renforcement (8), courbée sous forme ondulée, puisse être introduite dans le béton par le dispositif d'alimentation (7), les coudes de renvoi (11) de l'un des côtés de la barre de renforcement (8) pénétrant dans le béton et les coudes de renvoi (12) du côté opposé sortant à l'air libre, et un dispositif de guidage (15) pour la barre de renforcement (8) est associé au dispositif d'alimentation (7), et s'étend depuis le dispositif d'alimentation (7) jusqu'à un compacteur (9) monté en aval du dispositif d'alimentation (7).
  2. Fileuse selon la revendication 1, caractérisée en ce que le dispositif d'alimentation (7) est disposé en aval du dispositif compactant et acheminant du béton à la pièce moulée (6).
  3. Fileuse selon la revendication 1 ou 2, caractérisée en ce que le dispositif d'alimentation (7) est réalisé de manière à introduire plusieurs barres de renforcement (8) disposées les unes derrière les autres et/ou à distance les unes à côté des autres.
  4. Procédé de fabrication d'un élément en béton profilé (1) avec une fileuse qui fonctionne selon un procédé de coulée continue, au moins une barre de renforcement de forme ondulée (8) étant insérée dans le béton, caractérisé en ce que la barre de renforcement de forme ondulée (8) est insérée dans le béton de telle sorte que les coudes de renvoi (11) de l'un des côtés de la barre de renforcement (8) pénètrent dans le béton et que les coudes de renvoi (12) du côté opposé sortent à l'air libre, et le béton est compacté après l'insertion de la barre de renforcement (8), la barre de renforcement étant guidée après l'insertion dans le béton jusqu'à ce que le béton soit compacté.
  5. Procédé selon la revendication 4, caractérisé en ce que plusieurs barres de renforcement de forme ondulée (8) sont enfoncées simultanément dans le béton avec les coudes de renvoi correspondants (11) parallèlement et à distance les unes des autres.
  6. Procédé selon la revendication 4 ou 5, caractérisé en ce que plusieurs barres de renforcement (8) sont insérées les unes derrière les autres dans le béton.
EP07785577.3A 2006-06-28 2007-06-28 Dispositif et procédé de fabrication d'éléments en béton profilés Not-in-force EP2032324B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI200731489T SI2032324T1 (sl) 2006-06-28 2007-06-28 Naprava in postopek za proizvodnjo profilnih betonskih elementov
PL07785577T PL2032324T3 (pl) 2006-06-28 2007-06-28 Urządzenie i sposób wytwarzania profilowanych elementów betonowych

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006029861A DE102006029861A1 (de) 2006-06-28 2006-06-28 Vorrichtung zum Herstellen von profilierten Betonelementen
PCT/DE2007/001144 WO2008000239A2 (fr) 2006-06-28 2007-06-28 Dispositif de fabrication d'éléments en béton profilés

Publications (2)

Publication Number Publication Date
EP2032324A2 EP2032324A2 (fr) 2009-03-11
EP2032324B1 true EP2032324B1 (fr) 2014-04-23

Family

ID=38739931

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07785577.3A Not-in-force EP2032324B1 (fr) 2006-06-28 2007-06-28 Dispositif et procédé de fabrication d'éléments en béton profilés

Country Status (8)

Country Link
EP (1) EP2032324B1 (fr)
DE (1) DE102006029861A1 (fr)
DK (1) DK2032324T3 (fr)
ES (1) ES2484041T3 (fr)
PL (1) PL2032324T3 (fr)
PT (1) PT2032324E (fr)
SI (1) SI2032324T1 (fr)
WO (1) WO2008000239A2 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4038489A1 (de) * 1990-12-03 1992-06-04 Metten Produktion & Handel Bausteine fuer trockenmauern
FI20165851A (fi) * 2016-11-14 2018-05-15 Elematic Oyj Menetelmä ja laitteisto esivalmistettujen betonituotteiden valamiseksi

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1565429A (fr) * 1968-01-11 1969-05-02
FR2172506A5 (fr) * 1972-02-15 1973-09-28 Saret
IT1039969B (it) * 1974-07-22 1979-12-10 Prensoland Sa Procedimento per la fabbricazuione continua di travi pali piastre esimili di coemento
DE3000590A1 (de) 1980-01-09 1981-07-16 Maschinenfabrik Weiler Marco Gmbh & Co Kg, 6531 Weiler Vorrichtung zum herstellen von profilierten betonelementen
DE8119953U1 (de) 1981-07-08 1982-12-23 Roth Technik GmbH, 7560 Gaggenau Gleitfertiger
DE3714581C2 (de) * 1987-04-30 1995-04-27 Hugo Bittlmayer Vorrichtung zum lagerichtigen Anordnen vorgefertigter Bewehrungen in Stahlbetonelementdeckenplatten
DE4022364A1 (de) 1990-07-13 1992-01-23 Roth Technik Maschinenbau Gmbh Verfahren zur herstellung von stahlbetontraegern sowie gleitfertiger zur durchfuehrung des verfahrens und damit hergestellte stahlbetontraeger

Also Published As

Publication number Publication date
WO2008000239A2 (fr) 2008-01-03
DK2032324T3 (da) 2014-07-28
SI2032324T1 (sl) 2014-09-30
ES2484041T3 (es) 2014-08-08
EP2032324A2 (fr) 2009-03-11
WO2008000239A3 (fr) 2008-02-28
DE102006029861A1 (de) 2008-01-03
PL2032324T3 (pl) 2014-10-31
PT2032324E (pt) 2014-07-18

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