EP1981650A1 - Lackieranlage im modulaufbau - Google Patents
Lackieranlage im modulaufbauInfo
- Publication number
- EP1981650A1 EP1981650A1 EP07703118A EP07703118A EP1981650A1 EP 1981650 A1 EP1981650 A1 EP 1981650A1 EP 07703118 A EP07703118 A EP 07703118A EP 07703118 A EP07703118 A EP 07703118A EP 1981650 A1 EP1981650 A1 EP 1981650A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- components
- containers
- modules
- painting
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
Definitions
- the invention relates to a paint shop for components, in particular those made of polymer material, which allows a high throughput, is portable and can be adapted to changed production conditions.
- Paint equipment for components such as those used in high volumes and in excellent quality in the automotive industry, are complex manufacturing facilities that bind high investment.
- Such paint shops are generally built so that they are placed in a building and are often adapted to the predetermined by the building room situation.
- Such systems are planned and built according to a specific specification, which includes the sequence and number of work steps, paint layers, pre- and post-processing steps, the logistics associated with the components to be painted and the energy and media supply of the system.
- the solution of the problem according to the invention is a paint shop, which is constructed from modules, wherein the modules are containers.
- each individual working step of the painting process taking place in the painting installation is assigned to a module, that is to say a container.
- sea containers used, which are used worldwide as a standard for the transport of goods and goods of any kind. These containers are used in freight transport by sea, by rail and on the road in large numbers. Throughout the world, logistics resources for such containers are available in many locations or can easily be procured with the support of logistics companies.
- Containers of the type described are not only used for goods and freight, but also to temporarily or permanently create office or residential space, for example, which are modularly assembled, as is often the case for example in large construction sites.
- Containers of this type have quite a number of advantages that can be used for the construction of the paint shop according to the invention.
- These containers have a stable frame construction.
- the containers have means to carry out the loading by standardized methods on trucks, trains and ships, with the necessary loading facilities are available worldwide.
- the containers are stable, can absorb wind loads, are stackable, resist bsplw. during sea transport high loads resulting from movements of the ship.
- the high stability of such containers makes it possible, in particular, to build up high stacks, as is known from container shipping on ships or from container warehouses.
- the containers have walls of steel or aluminum in the form of corrugated iron, which is relatively easy to work, in particular, as regards the creation of openings and the sealing of such subsequently introduced openings.
- a further advantage is that the containers have frontally doors, which have a crucial importance for the construction of the paint shop according to the invention - as will be discussed below - have.
- Into the container can be integrated internals of various kinds, taking advantage of the high stability of the frame structure and the possible high load capacity. Due to their sturdy frame construction, the containers can be parked on relatively simple, standardized and low-cost foundations. Due to the standardized standard dimensions in length (there are containers with 6, 8, 10, 15, 20 or 40 feet in length) each with the same width and height can be formed in simple arrangement schemes grid of different numbers of containers, which skilfully select containers of different lengths Same body lengths (ie total lengths of container assemblies) can be produced.
- the containers are generally equipped with a pair of hinged doors at one end, which open to allow access to the interior of the container.
- a painting installation is to be constructed from such containers by joining them together in a predetermined manner in order to create the processing space in which the painting of the components takes place, then these containers are in most cases about one more opening the front side, which is opposite the gullwing doors to expand.
- openings are made on the longitudinal walls of the container.
- a container which has gullwing doors and in whose side opposite this end side a further opening is introduced is preferred since this embodiment offers the most advantages and degrees of freedom for the construction of a painting installation.
- a paint shop can be constructed from containers by arranging containers suitably equipped against each other.
- each module is brought into operative connection with at least one other module.
- means may be provided for frictionally connecting each module to at least one further module.
- the coupling of the containers with each other can be carried out by means of clamping devices, screw connections, clamping devices and similar means.
- sealing means are arranged in each case between two containers to be coupled together in order to ensure the shielding of the processing space in the interior of the container against external influences in the form of dust, foreign air, etc.
- means may be provided to produce a pressure-tight connection between two containers coupled to one another, these means may be sealing arrangements / sealing frames / sealing packages / sealing cushions or cords or the like.
- the coupled containers are - as already stated above - positively connected.
- the containers are arranged and equipped with means that a path can be formed, followed by the components to be painted, wherein processing steps are performed on the components, with the aim that they are painted after the last processing step according to a specific specification.
- a conveyor system is selected as the path through the paint system constructed from containers, which transports the components to be painted.
- This conveyor system can be designed as a suspended conveyor system so that it is arranged in the container on the ceiling.
- An alternative is a floor conveyor system installed at the bottom of the container.
- a circular conveyor system or a skid conveyor system can also be provided.
- the conveyor system carries in a conventional manner corresponding part-specific recordings on which the components to be painted are arranged.
- a place can be provided in the built-up from containers paint shop, give up the components to be painted on the part-specific recordings, at another designated place the painted components are then removed again.
- both places are arranged in containers.
- the places for the task of the components and the decrease are usually arranged close to each other to keep the portion of the path where the shots transport no components short, so that the painting according to the invention can be built correspondingly small.
- the processing steps to be carried out as part of a painting of components are structured according to the present invention in such a way that a processing step is assigned in each case to a container.
- the painting system according to the invention which is constructed from modules, can for example comprise the following processing steps / processing zones:
- a component application and / or a component cleaning and / or a component drying and / or a surface activation of the components flame treatment, plasma activation, etc.
- a component inspection and / or a masking zone for masking certain surface areas of a component and / or a zone for blowing off the Components with ionized air and / or a zone for cooling the components and / or a zone for applying a first lacquer layer on the component surface and / or a zone for evaporating the lacquer layer and / or a zone for drying / baking the lacquer layer and / or a zone for cooling the components and / or a zone for applying a second lacquer layer to the component surface and / or a zone for evaporating the lacquer layer and / or a zone for drying / baking the lacquer layer and / or a zone for cooling the components and / or a zone for applying a third lacquer layer on the component surface and
- the paint shop can be constructed with containers in which appropriate means are provided to perform a specific degreasing / de-oiling of metal components and / or a passivation of the surface of the metal components.
- a container that is used as a washing zone has:
- a container that is used as a paint booth has:
- a container used as a drying zone has:
- a container used as a cooling zone has:
- the surface temperature of the components is measured with a sensor.
- a container used as an inspection zone has:
- a container used as a rework zone has:
- the containers have an infrastructure which comprises components of electrical and / or pneumatic and / or hydraulic and / or data processing technology and / or fluid-conducting type.
- This may include components, such as means to provide electrical energy, or to acquire, conduct, and process data, or to conduct, distribute, and condition gases and liquids.
- the containers have means to be able to be networked data transmission technology.
- This may include a data bus, but it is also possible to use means to ensure the networking by means of wireless data transmission, which may be radio-based or other frequencies based on electromagnetic radiation.
- Data exchanged between the modules includes the parameters already mentioned above, plus parameters related to controlling the movement of the skids through the plant or containers.
- manufacturing and quality data obtained during machining of the parts can be exchanged between the individual modules in order to advantageously control the production of painted components.
- the containers may have normalized interfaces to which the transfer of energy and / or media and / or signals and / or data takes place, this may include electrical and / or electronic interfaces and lines that serve for the fluid line ,
- the containers can do this together with regard to the exchange of media (this example, water, compressed air, paint materials and associated auxiliaries (such as hardeners, dilutions, cleaning agents, etc.), air for drying purposes (heated, dehumidified, purified, etc.), steam, Heat transfer (heated oil, or water, or other liquids or gases), and others may include more) connected or interconnected.
- media this example, water, compressed air, paint materials and associated auxiliaries (such as hardeners, dilutions, cleaning agents, etc.), air for drying purposes (heated, dehumidified, purified, etc.), steam, Heat transfer (heated oil, or water, or other liquids or gases), and others may include more) connected or interconnected.
- the interfaces for the transfer of energy and / or media and / or signals and / or data are designed as pluggable connections in the form of quick couplings, which are usefully used for a quick coupling and thus a quick startup of the system can.
- encoded quick couplings can be used to avoid confusion in, for example, several necessary connections for a medium.
- Sensors can also be arranged in the containers, which detect signals and / or data and pass them on to the means.
- the signals and / or data generated by the sensors can provide information about the parameters prevailing in connection with the coating of components in the paint shop.
- Containers may also include control modules that enable the proper operation of a container as a module in a paint shop.
- control modules for example in the form of a PC with inputs of data provided by sensors and outputs of data supplied to actuators, may for example control the air movements within a container.
- fluid flows which may include paints and associated adjuvants, water, compressed air, gases and more.
- control modules of the individual containers can be networked and can thus be operated from a central point of the system This has advantages in the operation of the plant, since all relevant data characterizing the operating state of the plant and which are decisive for the production of components in the plant are accessible from one place.
- the data are brought together at this central point, where these data can be visualized, from where they can be intervened on the basis of the available data in the individual modules with the actuators implemented there.
- containers which do not serve for processing the components but allow media supply and processes and supplement the painting installation accordingly, this can be the air supply (cleaning, conditioning), paint supply (containers, pumps, lines), Paint drying (controls, air heating, drying and conveying, cleaning), etc. include.
- a container may also be provided for cleaning the hangers / skids / partial receptacles, in particular for stripping, maintaining and repairing them.
- modules may also be provided which are used for energy generation and / or energy transmission and / or energy transfer and / or media transfer or supply and / or drive of components and / or media supply and / or media conditioning and / or maintenance and / or or repair and / or storage.
- This may optionally be a container with facilities for energy production as an energy center (electrical energy / generator and / or furnace for generating thermal energy and / or a heat exchanger for connection to a district heating pipe to remove from this energy) or another container for the production and Supply of compressed air or another container for the production and supply of steam or another container for the provision of paints / solvents / detergents or another container as a workshop container, with the help of which the maintenance of the system can be simplified by providing this with a warehouse for Wear and spare parts by storing the tools and equipment necessary for maintenance and repairs.
- an energy center electrical energy / generator and / or furnace for generating thermal energy and / or a heat exchanger for connection to a district heating pipe to remove from this energy
- a paint booth in which the components are coated with paint material, be constructed from a container in which the paint application is carried out on the components, another laterally disposed container containing means, the air necessary for the proper operation of the paint booth is to provide and condition and another laterally arranged container, which ensures the supply of paint application equipment with paint and auxiliary materials, compressed air, electrical energy, etc., and also includes the control of these application devices.
- containers can also be arranged below and above the actual "paint booth container", which are used to supply air and to purify the air by washing or separating the paint particles contained in the air stream. to control and regulate the processes taking place in them.
- Another significant advantage of the present invention is that by using sea containers with standardized dimensions, it is possible to build facilities in a particular grid dictated by the defined size of the containers.
- This can be advantageously used by the support points (foundation of the system) are known by the fixed grid of a plant and can already be prepared before the containers are delivered to the production site.
- Another advantage in the construction of the system is due to the variety of combinations of different standardized length dimensions of 6, 8, 10, 15, 20 or 40 feet of the container to specify a uniform pitch, and to fill this with the different containers in a suitable manner , whereby a very compact and self-contained paint shop can be created.
- pitches can be specified as multiples of the above container lengths arbitrary type.
- the interfaces for the supply and removal of energy, media and components can be set in advance, which improves the planning and construction of such a system by this cost-effective, faster and virtually error-free ,
- the structure can be advantageously simplified by a sequential delivery of the containers at the construction site, also from this is a high benefit in terms of the associated costs to draw.
- the containers can be equipped independently with the necessary technology, the interfaces are defined to other containers.
- the construction and equipment of the containers can be done in parallel.
- the containers for the evaporation zone and dryer modules can advantageously be constructed identically in terms of standardization of the process modules with regard to the air ducts to be installed, whereby the construction can be accelerated and the costs reduced. It is advantageous that tests of the function of the containers can be carried out before the paint shop is set up.
- the containers can be completely built up as self-sufficient units, tested and then transported to their destination. There, they are modularly assembled and put into operation.
- containers can be easily replaced at any time - without essential intervention in the structure of the paint shop - for example, with changed paint specifications or malfunction of a container. But it can also be retrofitted, for example, in the case of a new advanced technology made without much effort by the respective container is replaced with a corresponding equipment.
- a modified Lackier Maschinenspez Education can be easily met, if, for example, evaporation or drying zones are necessary because this should be necessary in the course of a new process by integrating additional containers with the associated fixtures for the changed process steps by simply regrouping the container assembly in the paint shop become.
- Similar modules can be built one behind the other and so, for example, extended wash zones or paint zones or drying zones can be provided within the paint shop
- a plasma activation can be integrated later in the paint shop.
- means for plasma activation of a component of polymer material may be present in order to prepare the component superficially for the adhesion of paint material.
- the plasma activation can take place in special chambers, in which there is a temporary vacuum, wherein the plasma formation takes place, which in turn generates a higher surface energy at the polymer surface.
- Another retrofit can include, for example, an automated color measurement, in which means are provided in a container to automatically detect the color of the painted components, so as to generate quality statements and better run the process.
- the paint shop can be reduced in size due to their modular structure in a simple manner, if process steps are to be omitted by the corresponding modules are removed.
- the painting installation can be connected to a parts production, which in turn also has a modular structure, ie consists of individual modules arranged one beside the other, in which the parts production in the injection molding, extrusion, blowing, and injection molding systems is comparable to the painting installation according to the present invention.
- a modular structure ie consists of individual modules arranged one beside the other, in which the parts production in the injection molding, extrusion, blowing, and injection molding systems is comparable to the painting installation according to the present invention.
- Such a plant for the production of in particular high-quality components which are painted can be cross-linked such that components which are produced by means of one of the methods already described above are fed directly to the painting without intermediate storage, with a path through a suitable arrangement of containers can be created for the promotion of components from parts to the paint shop.
- the present invention allows the modular design of a paint shop, which is easily adapted to the product / on the required process technology, so that an optimal painting process can be performed. This results in advantageous cheapening of the components, the production is faster, the process is adjusted and thus slim, the quality of the painted components is increased.
- the painting plant of containers according to the invention offers the possibility to quickly and flexibly implement coating processes according to new specifications on the plant side and thus to make use of new, in particular advanced painting techniques, in a much better way than the state of the art.
Landscapes
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006005629A DE102006005629A1 (de) | 2006-02-08 | 2006-02-08 | Lackieranlage im Modulaufbau |
PCT/EP2007/000763 WO2007090538A1 (de) | 2006-02-08 | 2007-01-30 | Lackieranlage im modulaufbau |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1981650A1 true EP1981650A1 (de) | 2008-10-22 |
EP1981650B1 EP1981650B1 (de) | 2013-01-30 |
Family
ID=37863680
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07703118A Revoked EP1981650B1 (de) | 2006-02-08 | 2007-01-30 | Lackieranlage im modulaufbau |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1981650B1 (de) |
DE (1) | DE102006005629A1 (de) |
WO (1) | WO2007090538A1 (de) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8359726B2 (en) | 2007-08-08 | 2013-01-29 | Rehau Ag + Co | Method for setting up a painting system in a predefined setup location |
WO2011121255A1 (fr) * | 2010-04-02 | 2011-10-06 | Faurecia Bloc Avant | Ligne de peinture modulaire |
DE102010032143A1 (de) * | 2010-07-24 | 2012-01-26 | Eisenmann Ag | Anlage zur Oberflächenbehandlung von Gegenständen |
DE102011106196A1 (de) * | 2011-06-07 | 2012-12-13 | Oerlikon Trading Ag, Trübbach | Lackieranlage |
DE102019109976B4 (de) * | 2019-04-16 | 2021-03-25 | Bayerische Motoren Werke Aktiengesellschaft | Modulare Beschichtungsanlage und Verfahren zum Beschichten mindestens eines Bauteils |
DE102022122797A1 (de) | 2022-09-08 | 2024-03-14 | Dürr Systems Ag | Verfahren zum Aufbau einer Behandlungsanlage und Behandlungsanlage |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL1004163C2 (nl) | 1996-10-01 | 1998-04-10 | Vms Holding Ag | Poederspuitinrichting. |
DE19816623C2 (de) * | 1998-04-15 | 2001-05-17 | Krautzberger Gmbh | Spritzwandmodul und aus Spritzwandmodulen aufgebaute Spritzwand |
CH692990A5 (de) * | 1998-09-03 | 2003-01-15 | Guenter Tesch | Aus Containern bestehendes Gebäude. |
US6155747A (en) * | 1999-01-07 | 2000-12-05 | The United States Of America As Represented By The Secretary Of The Navy | Mobile modular warehouse structure for containment and handling of hazardous materials |
DE19957607A1 (de) * | 1999-11-30 | 2001-05-31 | Duerr Systems Gmbh | Kabine zur Oberflächenbehandlung von Fahrzeugkarosserien |
DE102004060515B3 (de) * | 2004-12-16 | 2006-01-05 | Eisenmann Maschinenbau Gmbh & Co. Kg | Beschichtungsanlage |
-
2006
- 2006-02-08 DE DE102006005629A patent/DE102006005629A1/de not_active Withdrawn
-
2007
- 2007-01-30 EP EP07703118A patent/EP1981650B1/de not_active Revoked
- 2007-01-30 WO PCT/EP2007/000763 patent/WO2007090538A1/de active Search and Examination
Non-Patent Citations (1)
Title |
---|
See references of WO2007090538A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE102006005629A1 (de) | 2007-08-09 |
WO2007090538A1 (de) | 2007-08-16 |
EP1981650B1 (de) | 2013-01-30 |
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