EP1958265A2 - Module solaire photovoltaique sans cadre, en forme de panneau - Google Patents

Module solaire photovoltaique sans cadre, en forme de panneau

Info

Publication number
EP1958265A2
EP1958265A2 EP06846935A EP06846935A EP1958265A2 EP 1958265 A2 EP1958265 A2 EP 1958265A2 EP 06846935 A EP06846935 A EP 06846935A EP 06846935 A EP06846935 A EP 06846935A EP 1958265 A2 EP1958265 A2 EP 1958265A2
Authority
EP
European Patent Office
Prior art keywords
solar module
support frame
plate form
form according
frame structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06846935A
Other languages
German (de)
English (en)
Inventor
Markus MÜNCH
Michael Janker
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Solarwatt GmbH
Original Assignee
Solarwatt Solar Systeme AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Solarwatt Solar Systeme AG filed Critical Solarwatt Solar Systeme AG
Publication of EP1958265A2 publication Critical patent/EP1958265A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/40Arrangement of stationary mountings or supports for solar heat collector modules using plate-like mounting elements, e.g. profiled or corrugated plates; Plate-like module frames 
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/80Special profiles
    • F24S2025/801Special profiles having hollow parts with closed cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S2080/09Arrangements for reinforcement of solar collector elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to a photovoltaic frameless solar module in plate form, in particular a large-scale running solar module with increased stability and strength according to the preamble of the main claim.
  • a photovoltaic solar module (PV module) has a flat, even or slightly curved structure in which the solar cells are embedded. This flat structure protects the solar cells against both the harsh weather conditions and the various mechanical influences. Only then is the installation on roofs, open spaces, vehicles and elsewhere possible. As solar cells today, about 95 percent of those made of crystalline silicon are used. However, amorphous silicon cells and thin-film cells are also used for special application cases because of the lower demand for semiconductor material.
  • the embedded solar cells including the interconnections of the individual solar cells with each other and in particular the solder joints at the joints are sensitive to mechanical stresses, weathering and moisture.
  • the solar cells are getting bigger. So are already growing
  • Solar cells of 150 by 150 mm and larger used are typically embedded in a transparent composite material and preferably fixed between two glass panes or other rigid materials and thus protected at the same time.
  • the top cover may also be made of another transparent material, whereas it is known to make the bottom covers of various possible materials, such as in particular metal sheets, plastic sheets or foils.
  • the version with a glass panel on the front and a foil on the back (glass-foil laminate) is common practice and is offered in most standard PV modules by many manufacturers. Because the glass-film laminates, in contrast to the glass-glass laminates, have a significantly lower load capacity, frames are generally arranged from aluminum extruded profiles for reinforcement. In a market survey published in 2004 by the German Society for Solar Energy e.V., among the framed PV modules, a share of 97 percent is attributable to those with a framing made of aluminum.
  • All aluminum frames are equal in that the connection with the PV module is realized by inserting into a groove of the profile and additional gluing and / or screwing.
  • the roof mounting a framed PV module is very simple z. B. to accomplish by a clamp.
  • a disadvantage of this type of framing is the predominantly circumferential linear version and storage of the PV module. With ever larger dimensions of the PV module, the deflection in the middle is also getting stronger. Thus, the previous type of framing the trend towards ever larger, because more cost-effective PV modules contrary.
  • the utility model DE 202 15 462 Ul describes a frame molding with support elements for receiving a PV module.
  • the planar reinforcement affects positive on the carrying capacity and a dirt edge is not formed.
  • An assembly is only possible on sticky substrates, which precludes use as a standard PV module for all applications.
  • the invention is based on the object to provide a photovoltaic solar panel in plate form, which is both insensitive to the harsh climatic
  • Weathering is caused by shading and solar radiation caused large thermal loads no damage in the electrical part, as well as very high mechanical loads derived in the substructure.
  • a planar light reinforcement structure 5 is arranged partially glued.
  • the lightweight reinforcement structure 5 is wholly or partially on at least two sides as a Stützebenstrulctur 6, that is additionally reinforced executed.
  • the lightweight reinforcement structure 5 and the associated support frame structure 6 correspondingly convex.
  • the rear side material 4 is provided with mounting projections or mounting slots with which the lightweight reinforcement structure 5, z. B. may be mechanically connected via connecting bolts or connecting hook.
  • the lightweight reinforcement structure 5 and the support frame structure 6 may be made of the same or different materials and be arranged interconnected cohesively or positively.
  • the support frame structure 6.1 can also be arranged as a completely separate component connected to the rear side material 4 of the planar photovoltaic solar module 1 in plate form and the lightweight reinforcement structure 5.
  • the photovoltaic frameless solar module 1 is preferably dimensioned in plate form such that the lightweight reinforcement structure 5 with the associated support cavity structure 6 extends beyond the outer dimensions of the solar module 1 by a defined projection and thus a circumferential protruding edge 8 is formed which provides comprehensive edge protection allows.
  • the support frame structure 6 as a closed support profile, d. H. z. B. from a conventional extruded profile of a suitable material such as light metal or plastic.
  • the support frame structure 6 In order to be able to achieve a favorable cooling and a further weight reduction of the support frame structure 6, it is possible to carry out the support frame structure as an open support profile 6.2, ie as a divided or apertured extruded profile.
  • the flat Leichbauverstärlcungs Jardin 5 and the support frame structure 6 is formed from an embossed, different beveled and angled light metal profile 10. This embodiment is much more stable than smooth surface finishes, as known from conventional lightweight metal sheets, especially aluminum sheets.
  • a special rigidity with a very small wall thickness can be achieved if the flat lightweight reinforcement structure 5 and the support frame structure 6 are formed from an embossed honeycomb-like light metal sheet structure.
  • the flat Leichbauverstärkungs Quilt (5) and / or the support frame structure 6 made of a foamed light metal, such as. B form foamed aluminum materials.
  • the flat lightweight reinforcement structure 5 and the support frame structure 6 may also be advantageous to form the flat lightweight reinforcement structure 5 and the support frame structure 6 from sandwich materials based on light metal and / or plastic and / or fiber-reinforced plastic materials. Particularly in the version with suitable fiber-reinforced plastic materials, high rigidity and optimized lightweight construction are possible. To further increase the stability, it is advantageous if on the back of the lightweight reinforcement structure 5, an additionally connected reinforcing material 7, such. B. a thin glued to the backside film is arranged.
  • a reinforcing material 7.1 is formed in the form of a grid or a fixed network 12 and selectively connected to the lightweight reinforcement structure 5.
  • the strength properties remain unchanged compared to the closed design, while the back can still be flowed around by cooling air.
  • transverse and / or Leksverstrebonne can be arranged in the interior of the flat lightweight reinforcement structure.
  • the erfmdungswashe solution is also suitable for curved photovoltaic frameless solar modules 1, since the flat lightweight reinforcement structure 5 and the support frame structure 6 can also be performed bent and thus the convex curvature of a curved solar module can be completely adapted and glued to it.
  • the photovoltaic solar module 1 according to the invention in the form of a plate, it is possible to freely select the installation position on site.
  • the solar module surface is very even and homogeneous and has significantly improved properties, with regard to snowfall slipping and self-cleaning, right up to a walkability of the solar module surface. It is therefore also possible in stormy or orkangefetened areas defies lightweight construction to ensure the required safety. If, despite extreme force, a breakage of a photovoltaic solar module in sheet form occurs, the fragments are largely secured against slipping by the lightweight construction reinforcement structure, or less sharp-edged fragments can be formed.
  • the present invention firstly enables a significant weight reduction compared to the known standard PV modules and, secondly, also the Assembly with the known standardized mounting systems, such. B. by clamping connections.
  • the novel photovoltaic frameless solar module has a much higher load capacity than previously known frameless solar modules, the pressure forces occurring possible distributed cheap and in the underlying
  • Fixing structure can be initiated problem-free. Despite the light construction, the surface can be walked on without risk of breakage. As a result, even relatively large-scale versions of photovoltaic frameless solar modules 1 in plate form with embedded between cover 2 and backing material 4 solar cells 5 can be executed both for flat or curved solar modules and mounted in a simple manner time saving and repaired. Ultimately, this increases the energy efficiency and the cost-benefit ratio is further improved.
  • FIG. 1 shows a cross section through a photovoltaic solar module 1 according to the invention in plate form from a tensile and compressive loadable, flat plate, and between a cover side material 2, which preferably consists of glass and a backside material 4, which preferably consists of a plastic film, embedded solar cells. 3 , which have been applied for example by lamination process.
  • Behind this solar module 1 of the glass-film laminate, according to the invention is a planar
  • the lightweight reinforcement structure 5 is outwardly reinforced again as a support frame structure 6 executed.
  • the reinforcements are shown in two variants on two sides.
  • the support frame structure 6 is made of a material of higher density or of a different material than the further inside arranged lightweight reinforcement structures 5.
  • the support frame structure 6.1 is made of a material which is more stable than the material of the lightweight reinforcement structure 5.
  • this support frame structure 6.1 consists of a U-shaped extruded profile into which the lightweight reinforcement structure 5 engages. Both materials can be connected only form-fitting or cohesive.
  • both open profiles such as U, L, T or double T-profiles
  • closed profiles such as rectangular or other box profiles
  • U, L, T or double T-profiles open profiles
  • closed profiles such as rectangular or other box profiles
  • U, L, T or double T-profiles closed profiles
  • closed profiles such as rectangular or other box profiles
  • the solar module 1 embodied according to the present invention despite its considerably reduced weight, reliably discharges the compressive forces or loads occurring during assembly on roofs or open spaces in the substructure.
  • the photovoltaic solar module 1 according to the invention in the form of a plate can be loaded safely by people for assembly and repair purposes.
  • the lightweight reinforcement structure 5 can be seen as a sandwich panel, with one-sided or two-sided outer layers and / or intermediate layers of, for example, metal foils, impregnated paper or fiber-reinforced plastics, preferably Leichmetallblechen (eg made of aluminum) and core materials, preferably from light metal honeycomb, but also made of paper or aramid honeycombs or chemically treated renewable resources such.
  • trapezoidal or wave profiles of, for example, metal or preferably light metal, fiber-reinforced or unreinforced plastic surfaces, can take over the areal reinforcement.
  • the edge profile can be formed in the molding process or arranged separately and fastened.
  • Extruded aluminum, extruded plastic profiles or profiles made of thermowood can be arranged in the outer regions of the support frame structure 6 for better load dissipation in the substructure for particularly difficult use situations.
  • FIG. 2 shows a reinforced lightweight structure of a frame structure 6.1, in which specially shaped extruded profiles made of light metal projecting into the interior of the structure are formed in the interior of the structure up to the area of the flat layered lightweight reinforcement structure.
  • a specially shaped groove 9 are arranged in each case, in accordance with the shape of the grooves corresponding fasteners for mounting engage (not shown).
  • the lightweight reinforcement structure 5 with the associated support frame structure 6 is designed so that they extend beyond the outer dimensions of the solar module 1 by a defined supernatant. This creates a circumferential overhanging edge 8, which ensures comprehensive edge protection during transport and installation.
  • Figure 3 shows a cross section through an embodiment of the flat lightweight reinforcement structure 5, materially connected to the reinforced lightweight structure of Stauerroatimen Quilt 6, as a construction of an embossed, various folded and angled Leichmetallprofil 10, here in an embodiment in a uniform, rectangular, bevelled and angled Shape.
  • the Support frame structure can also be performed as a support profile 6.2 for better cooling in places broken. These openings of the support profile 6.2 can also serve as mounting holes for the solar module according to the invention, in turn, can engage fasteners.
  • FIG. 4 shows a solution similar to that of FIG. 3.
  • the planar lightweight reinforcement structure 5 and the support frame structure 6 are formed from embossed, differently folded and angled light metal profile 11 once again folded several times and angled.
  • This has the advantage that the rigidity of the planar lightweight reinforcement structure 5 and the support frame structure 6 can be increased once again by such a design. This is especially advantageous when it comes to large-scale solar module versions. In this case, the deflection in the middle of the solar modules under load z. b. be reduced by a fitter when inspected.
  • an additional rectangular structure is shown. Similarly, triangular or undulating bends with the same effect are also executable.
  • FIG. 5 shows a possible special embodiment for a convexly curved photovoltaic frameless solar module 1 in the form of a plate with embedded between the curved cover material 2 and the arched back material 4 in certain
  • the convex lightweight reinforcement structure 5 is also completely or partially glued to the bearing surfaces with the back on the material 4.
  • Lightweight reinforcing structure 5 additional reinforcing material 7 is formed in the form of a grid or a fixed network 12 and selectively connected to the lightweight reinforcement structure 5.
  • additional reinforcing material 7 is formed in the form of a grid or a fixed network 12 and selectively connected to the lightweight reinforcement structure 5.
  • the invention can be used for all commercially available plate-shaped solar modules, in particular for thin-walled solar module versions as they are mainly produced in glass-film laminates. LIST OF REFERENCE NUMBERS
  • Support frame structure Reinforced lightweight structure 6.1 Support frame structure as a separate component

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

L'invention concerne un module solaire photovoltaïque sans cadre, en forme de panneau, notamment un module solaire présentant une grande surface, une stabilité et une résistance accrues. L'invention vise à créer un module solaire photovoltaïque en forme de panneau qui est insensible aux intempéries et diffuse de très fortes sollicitations mécaniques dans la structure inférieure. A cet effet, sur le module solaire (1) photovoltaïque sans cadre, en forme de panneau, doté de cellules solaires (3) insérées entre le matériau de la face de couverture (2) et le matériau de la face arrière (4), est disposée et en partie collée une structure plate de renforcement de construction légère (5), directement sur le matériau de la face arrière (4), pour des modules solaires plats ou incurvés. Cette structure plate de renforcement de construction légère (5) se présente entièrement ou partiellement, au moins sur deux faces, sous forme de structure cadre support (6) comportant un renfort supplémentaire. La présente invention peut être appliquée à tous les modules solaires en forme de panneaux que l'on trouve dans le commerce, notamment aux modules solaires à parois minces telles que les agglomérés verre-feuille.
EP06846935A 2005-11-30 2006-11-30 Module solaire photovoltaique sans cadre, en forme de panneau Withdrawn EP1958265A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005057468A DE102005057468A1 (de) 2005-11-30 2005-11-30 Photovoltaisches rahmenloses Solarmodul in Plattenform
PCT/DE2006/002117 WO2007062633A2 (fr) 2005-11-30 2006-11-30 Module solaire photovoltaique sans cadre, en forme de panneau

Publications (1)

Publication Number Publication Date
EP1958265A2 true EP1958265A2 (fr) 2008-08-20

Family

ID=38037842

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06846935A Withdrawn EP1958265A2 (fr) 2005-11-30 2006-11-30 Module solaire photovoltaique sans cadre, en forme de panneau

Country Status (5)

Country Link
US (1) US20090283136A1 (fr)
EP (1) EP1958265A2 (fr)
KR (1) KR20080091123A (fr)
DE (1) DE102005057468A1 (fr)
WO (1) WO2007062633A2 (fr)

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Also Published As

Publication number Publication date
WO2007062633A3 (fr) 2008-08-21
KR20080091123A (ko) 2008-10-09
US20090283136A1 (en) 2009-11-19
DE102005057468A1 (de) 2007-05-31
WO2007062633A2 (fr) 2007-06-07

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