EP1930142A2 - Procédé et appareil de production de produits en béton de couleurs différentes - Google Patents

Procédé et appareil de production de produits en béton de couleurs différentes Download PDF

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Publication number
EP1930142A2
EP1930142A2 EP07023306A EP07023306A EP1930142A2 EP 1930142 A2 EP1930142 A2 EP 1930142A2 EP 07023306 A EP07023306 A EP 07023306A EP 07023306 A EP07023306 A EP 07023306A EP 1930142 A2 EP1930142 A2 EP 1930142A2
Authority
EP
European Patent Office
Prior art keywords
concrete
concrete block
mold
different
distributor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07023306A
Other languages
German (de)
English (en)
Other versions
EP1930142A3 (fr
Inventor
Egon SFH Maschinen und Anlagen GmbH Parsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sfh Maschinen- und Anlagenservice fur Betonsteinindustrie GmbH
Original Assignee
Sfh Maschinen- und Anlagenservice fur Betonsteinindustrie GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sfh Maschinen- und Anlagenservice fur Betonsteinindustrie GmbH filed Critical Sfh Maschinen- und Anlagenservice fur Betonsteinindustrie GmbH
Publication of EP1930142A2 publication Critical patent/EP1930142A2/fr
Publication of EP1930142A3 publication Critical patent/EP1930142A3/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022—Feeding several successive layers, optionally of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities

Definitions

  • the invention relates to a method for producing differently colored concrete block products such as concrete paving stones, concrete slabs, split blocks and the like, also with special attachments, as well as wet-cast products on a plant for concrete block production with a machine frame, a mold holder, a concrete block mold, a ballast, a vibrating table with vibrators and a concrete block form acting distributor device for carrying out the method.
  • the invention is based on the object, the production and installation costs for colored and room-structured concrete elements, even from the perspective of a greater variety, to optimize economically and to make installation images with new color compositions.
  • a concrete distributor device is equipped with several by a special kinematics independently movable concrete distributors and a core concrete distributor and these, individually or electronically programmatically, one after the other longitudinally, transversely or diagonally precisely to each point on the concrete block mold can be moved and
  • the concrete block form can be filled entirely or partially according to a predetermined program with concretes of different colors and logically concrete block elements can be produced in different colors.
  • the laying patterns of concrete paving stones and concrete slabs can now be refined in a variety of shapes and colors, with both production and installation being considerably more cost-effective than the state of the art.
  • the scales are opened via metering slides, and a predetermined amount of concrete is introduced into the containers Cast stone form omitted, the number of breakpoints is freely programmable.
  • the pattern in its diversity is almost unlimited and roughly comparable to the patterning of textiles, so that one can then offer, for example, catalog-structured, varied laying patterns to the customer in sales talks.
  • segments of a single concrete slab can be made different in color. With these color differences to be created in a very small space, the creative scope is extended to a mosaic, opening up an artistic area that can lead to ornamentation even after a widening characteristic.
  • a particularly important feature of the invention results from the application of a fluorescent or phosphorizing material on the surface of the concrete blocks and in a further safety-relevant extension, the production of fluorescent or phosphorizing concrete blocks is associated with the production of natural or colored stones in a single manufacturing set, whereby such by the arrangement of the stone types in the offset special laying pattern for z. B. noctilucent road crossings for pedestrians and cyclists can be generated. In particular, this would prevent accidents, benefit old people, the disabled and children.
  • the inventive method underlying plant for concrete block production is characterized in that a concrete paver is bordered by a stationary frame with rails, in which provided with wheels, scales having, over the concrete block form movable Farbbetonverteiler and a core concrete distributor are arranged, either from a in x and y direction movable linear drive or an industrial robot can be retracted over any point of the concrete block mold, wherein the concrete manifolds are acted upon by a filling and dosing unit consisting of intermediate bins with stirrers, a metering screw with a mixer shaft and a device for mixing Preparation and dosing water, the production cycle in a known manner by the delivery of a color-provided dry mix from dern central mixer in a central silo on a treadmill and from there into an intermediate bunker is initiated with spiked roller.
  • the inventive method is machine-implemented by means of a standard, commercial concrete paver bordering, the distribution elements receiving, fixed frame, the smallest possible space is
  • a servo drive with toothed belt transmission for driving a concrete distributor, wherein the individual concrete distributors are retractable via a 2.Linearantrieb both in the x-axis and in the y-axis accurately to any point on the concrete block shape or as a variant that is provided as an actuator and control element for the filling with their 4 concrete distributors, an industrial robot and arranged so that the filling device is rotatable by 360 °.
  • Fig. 1 shows a concrete stone set of 4 elements of different structure with 3 different colors F1, F2, F3.
  • Fig. 2 shows a stone using 4 colors F1, F2, F3 and F4.
  • Fig. 3 shows a stone made only of core concrete, Fig. 4 a stone element with a top or bottom layer of core concrete and color concretes F1, F2, F3 embedded therein. and F4.
  • Fig. 5 a concrete block element with 4 different color zones F1, F2, F3, and F4.
  • Fig. 6 has a concrete block element with 4 segments of different colors F1, F2, F3 and F4.
  • Out Fig. 7 the symbols used for the individual colors F1, F2, F3 and F4 are to be seen as different hatching.
  • the inventive method is in accordance with its realization Fig. 9 a machine plant, which consists essentially of a concrete block paver 1 commercially available type and a surrounding this special concrete distribution device.
  • the concrete block maker 1 essentially has a machine frame 2, a vibrating table 3 with vibrators, a concrete block mold 4, a load 5 and a Formhub Road 6. New are the necessary for the realization of the inventive method erforderlischen elements for filling the concrete block mold 4.
  • Solcherart the concrete paver 1 is surrounded by a stationary frame 22 with rails 23 in which provided with wheels 24, scales 36 having , on the concrete block mold 4 movable concrete distributor 21/1, 21/2; 21/3 and 21/4 are arranged, as well as in a clear way the Fig. 8 can be seen.
  • a centering silo 11 is arranged, at the lower opening of a conveyor belt 8 connects, which promotes a provided with a spiked roller 10 intermediate bunker 9, which feeds the concrete into a metering screw 12 and a mixer shaft 27 provided with agitators 20 Interposed bunker 19, which in turn enters the concrete in the equipped with balances 36 concrete distributors 21, - see also Fig. 8 - It is apparent from the fact that the system in longitudinal and transverse rails running, different colored concrete containing concrete distributor 21/1, 21/2, 21/3 and 21/4, as well as a core concrete distributor 25th
  • a water inlet 15 acts on an additive container 14 with a flushing valve, from where the mixture into a container 17 with agitator 28 with a water mixture condenser and further into a device 13 for mixing water treatment, below which a frequency-controlled pump 18 is arranged, which promotes via a flow meter 26 and nozzles 29 in the mixer shaft 27.
  • the water mixture is discharged via a spirit level in the intermediate bunker 19 with about 400 liters of capacity, with an empty request or full report via electrical control probes.
  • Each wet mixer 19/1; 19/2; 19/3 and 19/4 with agitator 20 is supplied via a water metering, consisting of a frequency-controlled water pump 18 with a flow regulator 26 and downstream nozzles 29 with mixing water.
  • the wet mixing plant consists of an intermediate bunker 9 with spiked roller 10, metering screw 12 and mixer shaft 25, wherein the mixing process continuously via the intermediate bunker 19/1; 19/2; 3.19; and 19/4, which have a full request and empty message installed at their top.
  • contact "request” positioned shortly before the empty message, run dosing belt 12, mixer worm 25 and water pump 18 at.
  • the drive dosing belt and mixer worm is constant, while the water is added via the frequency-controlled pump 18.
  • the mixing water is controlled by the pump 18 and the flow regulator 26.
  • the intermediate bunker 19 with the agitators 20 have a display "full request and empty” on. With “empty” or “request”, the agitator 20 starts in the intermediate bunker 19 and mixes continuously until "full” message takes place. During the filling and in the waiting times, the concrete is slowly kept in motion by means of the agitator in order to prevent sedimentation of the concrete.
  • the concrete distributors 21 can be moved in all directions by means of a linear drive 31, wherein, for example, a servo drive with toothed belt transmission is used. can.
  • the individual concrete distributors can be linearly moved linearly over each point of the concrete block mold 4 via a second drive both in the x-axis and in the y-axis.
  • the balance 36 opens via a metering slide 37 and discharges a predetermined amount of concrete into the concrete block mold 4.
  • the number of breakpoints is freely programmable for each distributor with scale.
  • the different types of concrete (colors) can thus be precisely placed one above the other or side by side in the concrete block mold 4.
  • a variant in the filling of the concrete block mold 4 is achieved via the installation of an industrial robot 32, on whose middle support 33 a filler 34 with 4 containers 35/1; 35/2; 35/3; 35/4 is mounted, wherein the filler device 34 is rotatably mounted by 360 ° on a balance 36.
  • the robot 32 travels with him arranged containers 35/1; 35/2; 35/3; 35/4 the intermediate bunker 19/1; 19/2; 19/3 and 19/4, wherein the containers receive a predetermined amount of the different colored concretes.
  • the robot 32 pivots the filler device 34 with its individual containers 35/1; 35/2; 35/3; 35/4 on the shape and there programmatically a predetermined type of concrete (color) and quantity in the form, the number of breakpoints and the amount of concrete are freely programmable.
  • the different types of concrete can thus be precisely placed one above the other, side by side or even during the process of the filler 34 in the concrete block mold 4.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
EP07023306A 2006-12-04 2007-11-30 Procédé et appareil de production de produits en béton de couleurs différentes Withdrawn EP1930142A3 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200610057039 DE102006057039B4 (de) 2006-12-04 2006-12-04 Verfahren und Anlage zur Herstellung verschieden- und/oder mehrfarbiger Betonsteinprodukte

Publications (2)

Publication Number Publication Date
EP1930142A2 true EP1930142A2 (fr) 2008-06-11
EP1930142A3 EP1930142A3 (fr) 2008-07-09

Family

ID=38941832

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07023306A Withdrawn EP1930142A3 (fr) 2006-12-04 2007-11-30 Procédé et appareil de production de produits en béton de couleurs différentes

Country Status (2)

Country Link
EP (1) EP1930142A3 (fr)
DE (1) DE102006057039B4 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2711149A1 (fr) * 2012-09-25 2014-03-26 Solios Carbone Dispositif de transport de pâte suivant deux axes perpendiculaires et ensemble de fabrication de blocs moules comprenant un tel dispositif
CN107097335A (zh) * 2017-03-18 2017-08-29 嘉兴市美畅塑业有限公司 预制件灌装流水线
CN108115824A (zh) * 2017-12-31 2018-06-05 高唐县鼎力建筑机械有限公司 一种滑动式混凝土制品布料装置
WO2019101823A1 (fr) * 2017-11-22 2019-05-31 Cosentino Research & Development S.L. Procédé et système de production de dalles, de carreaux ou de feuilles de pierre artificielle ayant un large effet de veine
CN110642588A (zh) * 2019-09-29 2020-01-03 中原环资科技有限公司 一种凌美砌块生产的工艺方法
US10773418B2 (en) 2015-01-30 2020-09-15 Cambria Company Llc Processed slabs, and systems and methods related thereto
CN112654478A (zh) * 2018-09-06 2021-04-13 弗朗茨卡尔纽丁巴萨尔特沃克有限责任两合公司 用于制造混凝土砌块的装置
US10981346B2 (en) 2014-08-19 2021-04-20 Cambria Company Llc Processed slabs, and systems and methods related thereto

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008015067B3 (de) * 2008-03-19 2009-11-26 Weckenmann Anlagentechnik Gmbh & Co. Kg Vorrichtung zur Herstellung von Beton-Fertigteilen
DE102009008759A1 (de) * 2009-02-12 2010-08-19 SFH Maschinen- und Anlagenservice für Betonsteinindustrie GmbH Anwendungsverfahren für auf einem Betonsteinfertiger hergestellte Betonsteinprodukte
US10760271B2 (en) 2018-11-26 2020-09-01 Kenneth Robert Kreizinger Additive manufactured multi-colored wall panel
DE102022106480A1 (de) 2022-03-21 2023-09-21 Godelmann Gmbh & Co. Kg Verfahren und Vorrichtung zur Herstellung von Bodenbelagselementen aus Beton sowie Bodenbelagselement aus Beton
CN117885189B (zh) * 2024-03-15 2024-05-28 佛山慧谷科技股份有限公司 一种插板填料的纹理绘制装置及方法

Citations (3)

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EP0941824A2 (fr) 1998-03-12 1999-09-15 Cca Inc. Procédé de fabrication d'un élément moulé comportant un motif
DE20011041U1 (de) 2000-06-21 2000-09-28 Omag Maschinenbau Ag Vorrichtung zur Herstellung von Betonsteinen
US20060237088A1 (en) 2005-04-21 2006-10-26 Morey Matthew K Method and apparatus for highly controlled color distribution in mass produced concrete products

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IT1072269B (it) * 1977-01-07 1985-04-10 Longinotti Enrico Apparecchiatura per il riempimento degli stampi con malte colorate e con l ausilio di divisioni per definire disegni sulla superficie visibile
DE3813851A1 (de) * 1988-04-23 1989-11-02 Dasag Deutsche Naturasphalt Gm Verfahren zum aufbringen eines farbdekors in form von ungleichmaessig verteilten flecken unterschiedlicher farbintensitaet (flammung) auf und in die vorsatzschicht einer zweischichtigen platte
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Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0941824A2 (fr) 1998-03-12 1999-09-15 Cca Inc. Procédé de fabrication d'un élément moulé comportant un motif
DE20011041U1 (de) 2000-06-21 2000-09-28 Omag Maschinenbau Ag Vorrichtung zur Herstellung von Betonsteinen
US20060237088A1 (en) 2005-04-21 2006-10-26 Morey Matthew K Method and apparatus for highly controlled color distribution in mass produced concrete products

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2711149A1 (fr) * 2012-09-25 2014-03-26 Solios Carbone Dispositif de transport de pâte suivant deux axes perpendiculaires et ensemble de fabrication de blocs moules comprenant un tel dispositif
FR2995879A1 (fr) * 2012-09-25 2014-03-28 Solios Carbone Dispositif de transport de pate suivant deux axes perpendiculaires et ensemble de fabrication de blocs moules comprenant un tel dispositif
AU2013231114B2 (en) * 2012-09-25 2017-06-22 Solios Carbone Device for Conveying Paste Along Two Perpendicular Axes and Assembly for Producing Molded Blocks Comprising Such a Device
US11845235B2 (en) 2014-08-19 2023-12-19 Cambria Company Llc Synthetic molded slabs, and systems and methods related thereto
US10981346B2 (en) 2014-08-19 2021-04-20 Cambria Company Llc Processed slabs, and systems and methods related thereto
US11498298B2 (en) 2014-08-19 2022-11-15 Cambria Company Llc Synthetic molded slabs, and systems and methods related thereto
US10773418B2 (en) 2015-01-30 2020-09-15 Cambria Company Llc Processed slabs, and systems and methods related thereto
US10981293B2 (en) 2015-01-30 2021-04-20 Cambria Company Llc Processed slabs, and systems and methods related thereto
US11845198B2 (en) 2015-01-30 2023-12-19 Cambria Company Llc Processed slabs, and systems and methods related thereto
US11529752B2 (en) 2015-01-30 2022-12-20 Cambria Company Llc Processed slabs, and systems and methods related thereto
CN107097335A (zh) * 2017-03-18 2017-08-29 嘉兴市美畅塑业有限公司 预制件灌装流水线
WO2019101823A1 (fr) * 2017-11-22 2019-05-31 Cosentino Research & Development S.L. Procédé et système de production de dalles, de carreaux ou de feuilles de pierre artificielle ayant un large effet de veine
US11897164B2 (en) 2017-11-22 2024-02-13 Cosentino Research & Development S.L. Method and system for producing slabs, tiles or sheets of artificial stone with a wide vein effect
CN108115824B (zh) * 2017-12-31 2024-03-19 高唐县鼎力建筑机械有限公司 一种滑动式混凝土制品布料装置
CN108115824A (zh) * 2017-12-31 2018-06-05 高唐县鼎力建筑机械有限公司 一种滑动式混凝土制品布料装置
CN112654478A (zh) * 2018-09-06 2021-04-13 弗朗茨卡尔纽丁巴萨尔特沃克有限责任两合公司 用于制造混凝土砌块的装置
US11364655B2 (en) * 2018-09-06 2022-06-21 Franz Carl Nüdling Basaltwerke GmbH + Co. KG Device for producing concrete blocks
KR20210055061A (ko) * 2018-09-06 2021-05-14 프란츠 카를 뉘틀링 바잘트베르케 게엠베하 운트 코. 카게 콘크리트 블록 제조 장치
US11904499B2 (en) 2018-09-06 2024-02-20 Franz Carl Nüdling Basaltwerke GmbH + Co. KG Device for producing concrete blocks
CN110642588A (zh) * 2019-09-29 2020-01-03 中原环资科技有限公司 一种凌美砌块生产的工艺方法

Also Published As

Publication number Publication date
DE102006057039A1 (de) 2008-07-03
EP1930142A3 (fr) 2008-07-09
DE102006057039B4 (de) 2008-12-18

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