EP1909962B1 - Knife mill - Google Patents

Knife mill Download PDF

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Publication number
EP1909962B1
EP1909962B1 EP06762192A EP06762192A EP1909962B1 EP 1909962 B1 EP1909962 B1 EP 1909962B1 EP 06762192 A EP06762192 A EP 06762192A EP 06762192 A EP06762192 A EP 06762192A EP 1909962 B1 EP1909962 B1 EP 1909962B1
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EP
European Patent Office
Prior art keywords
knife
rotor
mill according
ring
filter ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06762192A
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German (de)
French (fr)
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EP1909962A1 (en
Inventor
Valentin Gotic
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Gotic GmbH
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Gotic GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/14Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/062Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives with rotor elements extending axially in close radial proximity of a concentrically arranged slotted or perforated ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material

Definitions

  • the invention relates to a knife cutting mill, in particular for grinding spices, with a sieving ring, in which a knife rotor is driven in rotation.
  • Such a knife cutting mill with the superordinate features of claim 1 is for example from the U.S. Patent 6,585,178 known.
  • This vertical type with a driven blade rotor that rotates within a sieve ring has been known for decades.
  • the material to be ground is supplied from above, is crushed and ground by the knife rotor, and then leave the grinding chamber mostly in the radial direction via the sieve openings.
  • a disadvantage of such knife cutting mills is often the heat generated by friction, which can damage delicate regrind, such as spices. Also, in such knife cutting mills often a long grinding time is required so that spices can be additionally damaged.
  • the DE 26 13 455 A1 describes a knife cutting mill with a sieve ring (4) in which a blade rotor (3) is driven in rotation, wherein the sieve ring is also driven in rotation according to the preamble of claim 1.
  • the EP-A-0 163 084 describes a knife cutting mill with a Siebring (6) in which a blade rotor (23) is driven in rotation, wherein the central blade rotor (23) of a plurality of blade sets (17) is surrounded.
  • the DE 88 04 662 U1 shows a knife cutting mill with a sieve ring (1) in which a blade rotor (4) is driven in rotation, wherein a blade rotor of several sets of blades (rotors 4) is surrounded.
  • the invention has for its object to provide a knife cutting mill of the type mentioned, which avoids the above disadvantages and allows a short grinding time.
  • the proposed knife cutting mill is characterized by a particularly high efficiency.
  • a shortening of the grinding time is achieved by the Schmidte.Rotation (or in the same direction) of the Siebringes in addition to the blade rotor, which is important for the preferred embodiment for the grinding of spices.
  • a slight damage to the flavorings is achieved, which has an overall positive effect on the quality.
  • a plurality of planet blade sets may be provided between the central blade rotor and the screen ring, which are driven in rotation and thus further improve comminution.
  • the proposed knife cutting mill is suitable for various materials.
  • several sets of blades can be provided. These knife sets enable effective grinding in the knife cutting mill.
  • a quick conversion of the knife cutting mill is made possible in order to adapt to the respective ground material in a simple manner.
  • the essential advantage of this granulator is that no heat is generated during the milling and thus the quality of the heat-sensitive products is not impaired, e.g. the aroma of spices.
  • Fig. 1 an embodiment of a knife cutting mill 10 is shown.
  • This knife-cutting mill 10 has a tubular housing 11 or interconnected housing parts, in which case the upper end side serves as an inlet 12 and the left side as an outlet 13 for the forwarding of the ground material.
  • the inlet 12 to the housing 11 can be designed in adaptation to the material to be ground, in particular with respectively desired Zu Industrieswinkein, passage cross sections, etc.
  • This mill is suitable for grinding all granules in the spice, plastics and food industries, but also for minerals, rubber, rubber, or similar natural products.
  • the mill consists of generally two assemblies, which in Fig. 2 shown pulled apart, so with raised top, as required for example for the replacement of knives.
  • the lower part consists of a frame with a motor 102 for driving a plurality of horizontal blades in the housing 11, whereby a central blade rotor 74 is formed.
  • the upper part has an overhead motor 103, which has a shaft. 9 drives a round sieve ring 40. At the top of the sieve ring 40 are four openings 41 (see. Fig. 3 ) and there four knives 35 are attached as a pre-cutter to form a Vorschneidering 34. This one is in Fig. 3 across from Fig. 1 and 2 shown enlarged approximately twice. Immediately below a flat pre-screen 117 is attached and provided in turn below the Vorschneidemesser 35 slots, so that the pre-shredded granules can flow through. On the housing 11, in particular the lid 67, also standing to support the rotating Vorschneidemesser standing knife 118 may be attached to.
  • Attached to the sieve ring 40 is a strainer basket, which also rotates according to the invention so that the ground material (powder) is ejected more effectively out of the chamber.
  • the drive motors 102 and 103 are powered by a frequency converter, so that these motors can be controlled continuously up to maximum speed, even during the run. Likewise, the direction of rotation from the left or right for each of the motors 102 and 103 is separately adjustable.
  • the material is to be filled through the inlet channel 12, which is fixed to the lid 67 of the housing 11, on the upper side of the mill.
  • the shape of the inlet channel is rectangular here, but can also be designed round or elliptical as needed.
  • the material is first processed by the upper pre-cutting ring 34, which is fixed to the upper shaft 9 by means of a screw 17.
  • This upper Vorschneidering 34 is here with four identical blades 35 (see. Fig. 3 ) fitted. But it can also be provided with one, two or three knives.
  • a fixed knife 118 is attached to the cover 67, which is intended to prevent larger pieces of material failing by larger pieces of material, if necessary, are crushed by the pre-cutting ring 34. If necessary, a plurality of such knives 118 may be provided.
  • the hole pattern of the preliminary screen 117 may be round, square, triangular or elliptical and the size may vary between one or ten millimeters. Depending on the nature of the material to be processed, other hole pattern sizes can be used. For example, a hole pattern similar to the pre-cutting ring 34 may be used, as in FIG Fig. 3 is shown. This Vorsieb 117 is to prevent too fast falling through large pieces of material, which in turn depends on the inlet speed. In addition, labyrinth-like webs or grooves may be provided for this purpose in this cutting area.
  • the partially comminuted material passes to lower knives 22, 23, 24 of the knife rotor 74, which are fastened to the lower shaft 65 by means of a screw.
  • the first of these knives 22 is straight in the horizontal plane, the second 23 bent downwards and the third 24 is bent upwards.
  • the angle at which the knife is bent depends on the material to be machined and can range between 0 ° and 30 °. There are numerous combinations of knives of this type.
  • On the shaft 65 not all blades must be mounted. The knives can be oriented in the same direction or rotated 45 ° or 90 ° to each other.
  • knives 22-24 the material is additionally comminuted with the cutters positioned so as to crush the material as well as to move it down and radially outwards.
  • the resulting turbulences lead to additional ventilation and thus reduce the processing temperature.
  • These knives 22-24 may be arranged planetary instead of one above the other also parallel to the central knife rotor 74, as shown in FIG Fig. 4 and 5 is shown.
  • a plate 26 is mounted with small central knives 27, which are also mounted on the lower shaft 65.
  • central knives 27 On the plate 26 are thus either straight or upwardly curved central knife 27, which are mounted so that a separate attachment is not necessary.
  • this plate 26 can also be removed from the granulator 1 with the central knives 27.
  • These knives 27 crush the material already through the knives 22 - 24 has passed, in addition, especially the proportion of material, which is closer to the shaft 65. The occurring turbulences lead to an additional ventilation.
  • Another plate 47 is fastened with screws to the base plate 30 of the knife rotor 74.
  • the angle of the upwardly bent blades 43, 44 depends on the type of material to be machined and can range from 0 ° to 45 ° (up to a maximum of 90 °). This results in numerous combinations of these Nachschneidemesser 43 and 44, which additionally comminute the material with the centrifugal force before exiting the granulator. These knives are e.g. alternately aligned with 70 ° and 90 ° angles. Each knife is here separately fastened because of the simpler maintenance. If necessary, the knives 43, 44 may also be connected to the plate 47. Each individual knife can be replaced and is fastened with screws on the underside of the base plate 30.
  • vanes 53 which additionally strengthen the crushing of the finer material, with the tools mounted here pivoting (or rotating) about their own axis and aligning themselves with the centrifugal force to the position for cutting.
  • the knives or tools are ground in such a way that they additionally reinforce the conveyance of the material to the outside in the lower part of the mill, and the resulting turbulences in turn promote the desired ventilation.
  • the blades 53 are attached by means of screws below the base plate 30 of the knife rotor 74. They are after opening of the housing 11 (see. Fig.2 ) freely accessible and easily interchangeable.
  • the hole pattern of the sieve ring 40 can be round, square, elliptical or triangular and the hole size can be between 1-10 mm, which can be varied as needed.
  • the sieve ring 40 is attached to an upper ring 36 and to a lower ring 88 attached with appropriate brackets.
  • the upper ring 36 is fastened to the upper pre-cutting ring 34 with screws.
  • the distance between the two rings 36 and 88 secure round and Kantbolzen 42, which are fastened with screws.
  • the material then passes through the annular gap S and the outlet channel 13 which is hinged to ensure better accessibility for cleaning.
  • the entire blade rotor 74 is located above a bottom plate 54, to which the housing 11 is fastened with screws.
  • the bottom plate 54 is mounted on a frame plate 76A, on which the lower shaft 65 is mounted with ball bearings in a bracket 57, as well as lower V-belt pulleys 58 and 79.
  • a V-belt 84 and the motor 102 serves to drive the entire lower knife rotor 74th
  • a carrier 56 is provided for the upper motor 103 in a similar manner. This is connected to the shaft 9 and serves to drive the upper Vorschneiderings 34 and the associated Siebrings 40th
  • Fig. 2 the partially open position of the mill 10 is shown, with the entire upper assembly (with the sieve ring 40) being raised from the housing 11 on spring-assisted guides.
  • This assembly can still be completely pivoted about the axis A, as indicated by the arrow in the region of the motor 103, so that then the upper and lower assembly (with the blade rotor 74), for example, to change the knife 22 - 24 is optimally accessible ,
  • this lifting can also be supported by pneumatic or hydraulic cylinders.
  • Fig. 3 is shown attached to the top of the rotating Siebrings 40 Vorschneidering 34. From this, the symmetrical arrangement of the four openings 41 and associated knife 35 can be seen. As indicated above, the number of blades 35 and / or apertures 41 or their course and size can be varied in adaptation to the material to be ground. The same applies to the size of the screen openings schematically shown here, in particular for the hole pattern of the sieve ring 40th
  • Fig. 4 is a modified version of the mill 10 'shown in the continuation of the idea of using multiple sets of knives, these planets around the central knife rotor 74 are arranged.
  • These knife sets 22, 22 ', 23, 23', 24, 24 ' are driven in rotation from below via a transfer case 104, preferably in the opposite direction to the direction of rotation of the central knife rotor 74; which is driven via the shaft 9 here from above.
  • the blade sets 22-24 are driven by shafts W from below, these blades intervening in knife interstices of the central blade rotor 74 and also mesh with the respective adjacent blade sets.
  • the supplied grinding stock is crushed particularly intense before it exits via the sieve ring 40, which can stand still in this case, since the crushing is similar to the knives 43, 44 in the interaction of the individual sets of knives.
  • This embodiment is particularly suitable for the comminution of rubber or scrap tires, which can be largely dispensed with by the turbulence in the housing 11 to a cooling, in particular to the use of otherwise conventional nitrogen cooling.
  • Fig. 5 is a plan view of the here 6 sets of knives 22, 22 ', 23, 23', 24 and 24 'shown, planetary surround the central knife rotor 74, whose axis is aligned parallel to the upright axes or waves W.
  • These knife sets run in rotation (see circulation circle U) with each other and in cooperation with the knives of the central knife rotor 74 just past the sieve ring 40, resulting in small dead volumes. These can be further reduced if more knife sets (eg 12) are used. Due to the considerable turbulence in the housing 11, however, a sticking of the ground material is avoided, although the sieve ring 40 can be fixed in this case. However, it can also be rotated by a pivot drive, for example by 60 ° about the vertical axis, as indicated by the arrow X, or as in Fig. 1 be formed circumferentially.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention relates to a knife mill which comprises an annular sieve (40) in which a knife rotor (74) is driven to rotate therein. In order to increase the effectiveness of such a knife mill (10), especially for grinding spices, the annular sieve (40) is also driven to rotate and/or the central knife rotor (74) is surrounded by a plurality of knife sets (22-24). The annular sieve ring (40) and/or the knife sets (22-24) can be driven so as to rotate in a direction opposite to that of the knife rotor (74) but can also be driven in the same direction of rotation but at different rotational speeds.

Description

Die Erfindung betrifft eine Messerschneidmühle, insbesondere zum Vermahlen von Gewürzen, mit einem Siebring, in dem ein Messerrotor umlaufend angetrieben ist.The invention relates to a knife cutting mill, in particular for grinding spices, with a sieving ring, in which a knife rotor is driven in rotation.

Eine solche Messerschneidmühle mit den oberbegriftlichen Merkmalen des Anspruches 1 ist z.B. aus dem US-Patent 6,585,178 bekannt. Diese Vertikal-Bauart mit-einem angetriebenen Messerrotor, der innerhalb einem Siebring umläuft, ist seit Jahrzehnten bekannt. Das Mahlgut wird dabei von oben zugeführt, wird vom Messerrotor zerkleinert und vermahlen, um dann über die Sieböffnungen den Mahlraum meist in Radialrichtung zu verlassen. Nachteilig bei solchen Messerschneidmühlen ist häufig die durch Reibung entstehende Wärme, die empfindliches Mahlgut, wie Gewürze schädigen kann. Auch ist bei solchen Messerschneidmühlen oft eine lange Mahldauer erforderlich, so dass Gewürze zusätzlich geschädigt werden können.Such a knife cutting mill with the superordinate features of claim 1 is for example from the U.S. Patent 6,585,178 known. This vertical type with a driven blade rotor that rotates within a sieve ring has been known for decades. The material to be ground is supplied from above, is crushed and ground by the knife rotor, and then leave the grinding chamber mostly in the radial direction via the sieve openings. A disadvantage of such knife cutting mills is often the heat generated by friction, which can damage delicate regrind, such as spices. Also, in such knife cutting mills often a long grinding time is required so that spices can be additionally damaged.

Die DE 26 13 455 A1 beschreibt eine Messerschneidmühle mit einem Siebring (4) in dem eine Messerrotor (3) umlaufend angetrieben ist, wobei der Siebring ebenfalls umlaufend angetrieben ist gemäß dem Oberbegriff des Anspruchs 1.The DE 26 13 455 A1 describes a knife cutting mill with a sieve ring (4) in which a blade rotor (3) is driven in rotation, wherein the sieve ring is also driven in rotation according to the preamble of claim 1.

Die EP-A-0 163 084 beschreibt eine Messerschneidmühle mit einem Siebring (6) in dem eine Messerrotor (23) umlaufend angetrieben ist, wobei der zentrale Messerrotor (23) von mehreren Messersätzen (17) umgeben ist.The EP-A-0 163 084 describes a knife cutting mill with a Siebring (6) in which a blade rotor (23) is driven in rotation, wherein the central blade rotor (23) of a plurality of blade sets (17) is surrounded.

Die DE 88 04 662 U1 zeigt eine Messerschneidmühle mit einem Siebring (1) in dem eine Messerrotor (4) umlaufend angetrieben ist, wobei ein Messerrotor von mehreren Messersätzen (Rotoren 4) umgeben ist.The DE 88 04 662 U1 shows a knife cutting mill with a sieve ring (1) in which a blade rotor (4) is driven in rotation, wherein a blade rotor of several sets of blades (rotors 4) is surrounded.

Demzufolge liegt der Erfindung die Aufgabe zugrunde, eine Messerschneidmühle der eingangs genannten Art zu schaffen, die vorstehende Nachteile vermeidet und eine kurze Mahldauer ermöglicht.Accordingly, the invention has for its object to provide a knife cutting mill of the type mentioned, which avoids the above disadvantages and allows a short grinding time.

Diese Aufgabe wird gelöst durch eine Messerschneidmühle gemäß den Merkmalen des Patentanspruches 1. Bevorzugte Weiterbildungen der Erfindung sind Gegenstand der Unteransprüche.This object is achieved by a knife cutting mill according to the features of claim 1. Preferred developments of the invention are subject of the dependent claims.

Die vorgeschlagene Messerschneidmühle zeichnet sich durch eine besonders hohe Effektivität aus. Insbesondere wird durch die gegenläufige.Rotation (oder auch in gleicher Richtung) des Siebringes zusätzlich zum Messerrotor eine Verkürzung der Mahldauer erzielt, was für die bevorzugte Ausführungsform zur Vermahlung von Gewürzen wichtig ist. Hierdurch wird eine geringe Schädigung der Aromastoffe erzielt, was sich insgesamt auf die Qualität positiv auswirkt. Alternativ oder ergänzend hierzu können zwischen dem zentralen Messerrotor und dem Siebring mehrere Planeten - Messersätze vorgesehen sein, die rotierend angetrieben sind und damit die Zerkleinerung weiter verbessern.The proposed knife cutting mill is characterized by a particularly high efficiency. In particular, a shortening of the grinding time is achieved by the Gegenläufige.Rotation (or in the same direction) of the Siebringes in addition to the blade rotor, which is important for the preferred embodiment for the grinding of spices. As a result, a slight damage to the flavorings is achieved, which has an overall positive effect on the quality. Alternatively or additionally, a plurality of planet blade sets may be provided between the central blade rotor and the screen ring, which are driven in rotation and thus further improve comminution.

Es sei darauf hingewiesen, dass sich die vorgeschlagene Messerschneidmühle für verschiedene Stoffe eignet. Dabei können mehrere Messersätze vorgesehen sein. Durch diese Messersätze wird in der Messerschneidmühle eine effektive Vermahlung ermöglicht. Von besonderer Bedeutung bei der Realisierung der Messerschneidmühle ist, dass zur Anpassung auf das jeweilige Mahlgut auf einfache Weise ein schneller Umbau der Messerschneidmühle ermöglicht wird. Der wesentliche Vorteil dieser Schneidmühle besteht darin, dass während der Vermahlung keine Wärme entsteht und dadurch die wärmeempfindlichen Produkte in der Qualität nicht beeinträchtigt werden, wie z.B. das Aroma von Gewürzen.It should be noted that the proposed knife cutting mill is suitable for various materials. In this case, several sets of blades can be provided. These knife sets enable effective grinding in the knife cutting mill. Of particular importance in the realization of the knife-edge mill is that a quick conversion of the knife cutting mill is made possible in order to adapt to the respective ground material in a simple manner. The essential advantage of this granulator is that no heat is generated during the milling and thus the quality of the heat-sensitive products is not impaired, e.g. the aroma of spices.

Nachfolgend wird ein Ausführungsbeispiel anhand der beiliegenden Zeichnungen näher erläutert und beschrieben. Hierin zeigen:

Fig. 1
eine Seitenansicht einer Messerschneidmühle für Gewürze;
Fig. 2
eine Darstellung der Messerschneidmühle gemäß Fig. 1 im angehobenen Zustand; und
Fig. 3
eine vergrößerte Unteransicht auf einen Vorschneidering.
Fig. 4
eine abgewandelte Ausführungsform mit mehreren Messersätzen; und
Fig. 5
eine Draufsicht auf die Messersätze gemäß Fig. 4.
Hereinafter, an embodiment will be explained and described in more detail with reference to the accompanying drawings. Herein show:
Fig. 1
a side view of a knife cutting mill for spices;
Fig. 2
an illustration of the knife cutting mill according to Fig. 1 in the raised state; and
Fig. 3
an enlarged bottom view of a pre-cutting ring.
Fig. 4
a modified embodiment with multiple sets of blades; and
Fig. 5
a plan view of the blade sets according to Fig. 4 ,

In Fig. 1 ist ein Ausführungsbeispiel einer Messerschneidmühle 10 gezeigt. Diese Messerschneidmühle 10 weist ein rohrförmiges Gehäuse 11 bzw. miteinander verbundene Gehäuseteile auf, wobei hier die obere Stirnseite als Einlass 12 dient und die linke Seite als Auslass 13 für die Weiterleitung des Mahlgutes. Der Einlass 12 zu dem Gehäuse 11 kann hierbei in Anpassung an das Mahlgut, insbesondere mit jeweils gewünschten Zuführwinkein, Durchlassquerschnitten usw. gestaltet sein. Diese Mühle eignet sich zum Vermahlen von allen Granulaten in der Gewürz-, Kunststoff- und Nahrungsmittelindustrie, aber auch für Mineralien, Gummi, Kautschuk, oder ähnliche Naturprodukte.In Fig. 1 an embodiment of a knife cutting mill 10 is shown. This knife-cutting mill 10 has a tubular housing 11 or interconnected housing parts, in which case the upper end side serves as an inlet 12 and the left side as an outlet 13 for the forwarding of the ground material. In this case, the inlet 12 to the housing 11 can be designed in adaptation to the material to be ground, in particular with respectively desired Zuführwinkein, passage cross sections, etc. This mill is suitable for grinding all granules in the spice, plastics and food industries, but also for minerals, rubber, rubber, or similar natural products.

Die Mühle besteht aus allgemein zwei Baugruppen, die in Fig. 2 auseinander gezogen dargestellt sind, also mit angehobenen Oberteil, wie dies z.B. zum Austausch von Messern erforderlich ist.The mill consists of generally two assemblies, which in Fig. 2 shown pulled apart, so with raised top, as required for example for the replacement of knives.

Der untere Teil besteht aus einem Gestell mit einem Motor 102 zum Antrieb einer Vielzahl von horizontal liegenden Messern im Gehäuse 11, wodurch ein zentraler Messerrotor 74 gebildet wird.The lower part consists of a frame with a motor 102 for driving a plurality of horizontal blades in the housing 11, whereby a central blade rotor 74 is formed.

Der obere Teil weist einen obenliegenden Motor 103 auf, der über eine Welle. 9 einen runden Siebring 40 antreibt. An der Oberseite des Siebrings 40 sind vier Durchbrüche 41 (vgl. Fig. 3) ausgefräst und dort vier Messer 35 als Vorschneider angebracht, um einen Vorschneidering 34 zu bilden. Dieser ist in Fig. 3 gegenüber Fig. 1 und 2 etwa zweifach vergrößert dargestellt. Unmittelbar darunter ist ein flaches Vorsieb 117 angebracht und an diesem unterhalb der Vorschneidemesser 35 wiederum Schlitze vorgesehen, damit das vorzerkleinerte Granulat durchfließen kann. Am Gehäuse 11, insbesondere dem Deckel 67, können zudem zur Unterstützung der umlaufenden Vorschneidemesser stehende Messer 118 angebracht zur sein.The upper part has an overhead motor 103, which has a shaft. 9 drives a round sieve ring 40. At the top of the sieve ring 40 are four openings 41 (see. Fig. 3 ) and there four knives 35 are attached as a pre-cutter to form a Vorschneidering 34. This one is in Fig. 3 across from Fig. 1 and 2 shown enlarged approximately twice. Immediately below a flat pre-screen 117 is attached and provided in turn below the Vorschneidemesser 35 slots, so that the pre-shredded granules can flow through. On the housing 11, in particular the lid 67, also standing to support the rotating Vorschneidemesser standing knife 118 may be attached to.

An dem Siebring 40 ist ein Siebkorb befestigt, der sich erfindungsgemäß auch mitdreht, damit das vermahlene Material (Pulver) aus der Kammer effektiver hinausgeschleudert wird. Die Antriebsmotoren 102 und 103 werden von einem Frequenzumrichter gespeist, so dass diese Motoren stufenlos bis zur Höchstgeschwindigkeit geregelt werden können, auch während des Laufes. Ebenso ist die Drehrichtung von links oder rechts für jeden der Motoren 102 und 103 separat einstellbar.Attached to the sieve ring 40 is a strainer basket, which also rotates according to the invention so that the ground material (powder) is ejected more effectively out of the chamber. The drive motors 102 and 103 are powered by a frequency converter, so that these motors can be controlled continuously up to maximum speed, even during the run. Likewise, the direction of rotation from the left or right for each of the motors 102 and 103 is separately adjustable.

Das Material ist durch den Einlaufkanal 12, der am Deckel 67 des Gehäuses 11 befestigt ist, an der oberen Seite der Mühle einzufüllen. Die Form des Einlaufkanals ist hier rechteckig, kann aber je nach Bedarf auch rund oder elliptisch gestaltet werden. Das Material wird zuerst vom oberen Vorschneidering 34 bearbeitet, der an der oberen Welle 9 mittels einer Schraube 17 befestigt ist. Dieser obere Vorschneidering 34 ist hier mit vier gleichen Messern 35 (vgl. Fig. 3) ausgestattet. Er kann aber auch mit einem, zwei oder drei Messern versehen sein. Am Seitenteil der Einfüllöffnung ist hier am Deckel 67 ein feststehendes Messer 118 befestigt, das verhindern soll, dass größere Materialteile durchfallen, indem größere Materialteile, sofern notwendig, durch den Vorschneidering 34 zerkleinert werden. Bei Bedarf können auch mehrere derartige Messer 118 vorgesehen sein.The material is to be filled through the inlet channel 12, which is fixed to the lid 67 of the housing 11, on the upper side of the mill. The shape of the inlet channel is rectangular here, but can also be designed round or elliptical as needed. The material is first processed by the upper pre-cutting ring 34, which is fixed to the upper shaft 9 by means of a screw 17. This upper Vorschneidering 34 is here with four identical blades 35 (see. Fig. 3 ) fitted. But it can also be provided with one, two or three knives. On the side part of the filling opening here a fixed knife 118 is attached to the cover 67, which is intended to prevent larger pieces of material failing by larger pieces of material, if necessary, are crushed by the pre-cutting ring 34. If necessary, a plurality of such knives 118 may be provided.

Unterhalb des oberen Vorschneiderings 34 ist ein ebenes Vorsieb 117 mit kleinen Einschnitten vor der Messerschneide und mit größeren Öffnungen hinter jeder Messerritze angebracht. Das Lochmuster des Vorsiebes 117 kann rund, quadratisch, dreieckig oder elliptisch sein und die Größe kann zwischen einem oder zehn Millimeter variieren. Je nach der Beschaffenheit des zu verarbeitenden Materials können, auch andere Lochmustergrößen verwendet werden. Beispielsweise kann ein ähnliches Lochmuster wie beim Vorschneidering 34 verwendet werden, wie dies in Fig. 3 dargestellt ist. Dieses Vorsieb 117 soll das zu schnelle Durchfallen großer Materialteile verhindern, was wiederum von der Einlaufgeschwindigkeit abhängt. Zudem können zu diesem Zwecke in diesem Schneidbereich auch labyrinthartige Stege oder Rillen vorgesehen sein.Below the upper pre-cutting ring 34 is a flat Vorsieb 117 with small incisions in front of the knife edge and with larger openings behind each knife blade attached. The hole pattern of the preliminary screen 117 may be round, square, triangular or elliptical and the size may vary between one or ten millimeters. Depending on the nature of the material to be processed, other hole pattern sizes can be used. For example, a hole pattern similar to the pre-cutting ring 34 may be used, as in FIG Fig. 3 is shown. This Vorsieb 117 is to prevent too fast falling through large pieces of material, which in turn depends on the inlet speed. In addition, labyrinth-like webs or grooves may be provided for this purpose in this cutting area.

Nach der Bearbeitung durch den Vorschneidering 34 gelangt das teilweise zerkleinerte Material zu unteren Messern 22, 23, 24 des Messerrotors 74, die an der unteren Welle 65 mittels einer Schraube befestigt sind. Das erste dieser Messer 22 ist in Horizontalebene gerade, das zweite 23 nach unten gebogen und das dritte 24 ist nach oben gebogen. Der Winkel, in dem das Messer gebogen ist, hängt von dem zu bearbeitenden Material ab und kann sich zwischen 0° und 30° bewegen. Es ergeben sich zahlreiche Kombinationen von Messern dieses Typs. An der Welle 65 müssen nicht sämtliche Messer montiert sein. Die Messer können nach der gleichen Richtung ausgerichtet sein oder um 45° oder 90° zueinander gedreht werden. An diesen Messern 22-24 wird das Material zusätzlich zerkleinert, wobei die Schneiden so aufgestellt sind, dass sie sowohl das Material zerkleinern, als auch nach unten und radial nach außen befördern. Die dabei auftretenden Turbulenzen führen zu einer zusätzlichen Belüftung und damit Senkung der Bearbeitungstemperatur. Diese Messer 22-24 können anstatt übereinander auch parallel zum zentralen Messerrotor 74 planetenartig angeordnet sein, wie dies in Fig. 4 und 5 dargestellt ist.After being processed by the pre-cutting ring 34, the partially comminuted material passes to lower knives 22, 23, 24 of the knife rotor 74, which are fastened to the lower shaft 65 by means of a screw. The first of these knives 22 is straight in the horizontal plane, the second 23 bent downwards and the third 24 is bent upwards. The angle at which the knife is bent depends on the material to be machined and can range between 0 ° and 30 °. There are numerous combinations of knives of this type. On the shaft 65 not all blades must be mounted. The knives can be oriented in the same direction or rotated 45 ° or 90 ° to each other. On these knives 22-24, the material is additionally comminuted with the cutters positioned so as to crush the material as well as to move it down and radially outwards. The resulting turbulences lead to additional ventilation and thus reduce the processing temperature. These knives 22-24 may be arranged planetary instead of one above the other also parallel to the central knife rotor 74, as shown in FIG Fig. 4 and 5 is shown.

Unterhalb dieser Messer ist eine Platte 26 mit kleinen Zentralmessern 27 angebracht, die auch an der unteren Welle 65 montiert sind. An der Platte 26 befinden sich somit entweder gerade oder nach oben gebogene Zentralmesser 27, die so angebracht sind, dass eine gesonderte Befestigung nicht notwendig ist. Je nach Beschaffenheit des Materials kann diese Platte 26 mit den Zentralmessern 27 auch aus der Schneidmühle 1 entfernt werden. Diese Messer 27 zerkleinern das Material, das bereits durch die Messer 22 - 24 durchgelaufen ist, zusätzlich, vor allem den Materialanteil, der näher an der Welle 65 liegt. Die dabei auftretenden Turbulenzen führen zu einer zusätzlichen Belüftung.Below these knives, a plate 26 is mounted with small central knives 27, which are also mounted on the lower shaft 65. On the plate 26 are thus either straight or upwardly curved central knife 27, which are mounted so that a separate attachment is not necessary. Depending on the nature of the material, this plate 26 can also be removed from the granulator 1 with the central knives 27. These knives 27 crush the material already through the knives 22 - 24 has passed, in addition, especially the proportion of material, which is closer to the shaft 65. The occurring turbulences lead to an additional ventilation.

Knapp darunter ist eine weitere Platte 47 mit Schrauben an der Grundplatte 30 des Messerrotors 74 befestigt. Der Winkel der nach oben gebogenen Messer 43, 44, hängt von der Art des zu bearbeitenden Material ab und kann sich zwischen 0° und 45° (bis zu max. 90°) bewegen. Dadurch ergeben sich zahlreiche Kombinationen dieser Nachschneidemesser 43 und 44, die das Material zusätzlich mit der Zentrifugalkraft vor dem Austritt aus der Schneidmühle zerkleinern. Diese Messer sind z.B. abwechselnd mit 70° und 90°-Winkeln ausgerichtet. Jedes Messer ist hier wegen der einfacheren Instandhaltung getrennt befestigt. Falls notwendig, können die Messer 43, 44 auch mit der Platte 47 verbunden sein. Jedes einzelne Messer kann ausgetauscht werden und ist mit Schrauben an der Unterseite der Grundplatte 30 befestigt. Diese Messer 43 und 44 zerkleinern das Material zusätzlich, da sie es noch einmal schneiden und nach unten und außen befördern. Die dabei auftretenden Turbulenzen führen wiederum zu einer zusätzlichen Belüftung. Unterhalb der Messer ist eine weitere Platte angebracht, die die Schrauben abdeckt und somit verhindert, dass zerkleinertes Material an den Messern 43 und 44 hängen bleibt.Just below, another plate 47 is fastened with screws to the base plate 30 of the knife rotor 74. The angle of the upwardly bent blades 43, 44 depends on the type of material to be machined and can range from 0 ° to 45 ° (up to a maximum of 90 °). This results in numerous combinations of these Nachschneidemesser 43 and 44, which additionally comminute the material with the centrifugal force before exiting the granulator. These knives are e.g. alternately aligned with 70 ° and 90 ° angles. Each knife is here separately fastened because of the simpler maintenance. If necessary, the knives 43, 44 may also be connected to the plate 47. Each individual knife can be replaced and is fastened with screws on the underside of the base plate 30. These knives 43 and 44 additionally shred the material as they cut it once more and move it down and out. The resulting turbulence in turn lead to additional ventilation. Below the knife is another plate attached, which covers the screws and thus prevents shredded material from hanging on the knives 43 and 44.

Unterhalb der Messer 43, 44 befinden sich Schaufeln 53, die zusätzlich die Zerkleinerung des feineren Materials verstärken, wobei die hier montierten Werkzeuge um ihre eigene Achse schwenken (oder sich drehen) und sich mit der Zentrifugalkraft in die Position zum Schneiden ausrichten. Es können z.B. fünf Messer verwendet werden, die Anzahl kann man entsprechend dem Anwendungsfall auf mehr oder weniger abändern. Die Messer bzw. Werkzeuge sind so geschliffen, dass sie die Beförderung des Materials nach außen im unteren Teil der Mühle zusätzlich verstärken, sowie die dabei entstehenden Turbulenzen wiederum die gewünschte Belüftung fördern. Die Schaufeln 53 sind mittels Schrauben unten an der Grundplatte 30 des Messerrotors 74 angebracht. Sie sind nach Öffnung des Gehäuses 11 (vgl. Fig.2) frei zugänglich und leicht austauschbar.Below the blades 43, 44 are vanes 53, which additionally strengthen the crushing of the finer material, with the tools mounted here pivoting (or rotating) about their own axis and aligning themselves with the centrifugal force to the position for cutting. For example, five knives can be used, the number can be changed more or less according to the application. The knives or tools are ground in such a way that they additionally reinforce the conveyance of the material to the outside in the lower part of the mill, and the resulting turbulences in turn promote the desired ventilation. The blades 53 are attached by means of screws below the base plate 30 of the knife rotor 74. They are after opening of the housing 11 (see. Fig.2 ) freely accessible and easily interchangeable.

Schließlich gelangt das fertig bearbeitete Material durch den auswechselbaren Siebring 40. Das Lochmuster des Siebring 40 kann rund, quadratisch, elliptisch oder dreieckig sein und die Lochgröße kann zwischen 1-10 mm liegen, wobei diese je nach Bedarfsfall variiert werden kann. Der Siebring 40 ist an einem oberen Ring 36 und an einem unteren Ring 88 mit entsprechenden Halterungen befestigt. Der obere Ring 36 ist mit Schrauben am oberen Vorschneidering 34 befestigt. Den Abstand zwischen den beiden Ringen 36 und 88 sichern Rund- und Kantbolzen 42, die mit Schrauben befestigt sind. Das Material durchläuft dann den Ringspalt S und den Ausgangskanal 13, der an Scharnieren befestigt ist, um so eine bessere Zugänglichkeit zur Reinigung zu gewährleisten.Finally, the finished material passes through the interchangeable sieve ring 40. The hole pattern of the sieve ring 40 can be round, square, elliptical or triangular and the hole size can be between 1-10 mm, which can be varied as needed. The sieve ring 40 is attached to an upper ring 36 and to a lower ring 88 attached with appropriate brackets. The upper ring 36 is fastened to the upper pre-cutting ring 34 with screws. The distance between the two rings 36 and 88 secure round and Kantbolzen 42, which are fastened with screws. The material then passes through the annular gap S and the outlet channel 13 which is hinged to ensure better accessibility for cleaning.

Der komplette Messerrotor 74 befindet sich über einer Bodenplatte 54, an der auch das Gehäuse 11 mit Schrauben befestigt ist. Die Bodenplatte 54 ist an einer Gestellplatte 76A angebracht, an der auch die untere Welle 65 mit Kugellagern in einer Konsole 57 gelagert ist, ebenso untere Keilriemenscheiben 58 und 79. Ein Keilriemen 84 und der Motor 102 dient dem Antrieb des gesamten unteren Messerrotors 74.The entire blade rotor 74 is located above a bottom plate 54, to which the housing 11 is fastened with screws. The bottom plate 54 is mounted on a frame plate 76A, on which the lower shaft 65 is mounted with ball bearings in a bracket 57, as well as lower V-belt pulleys 58 and 79. A V-belt 84 and the motor 102 serves to drive the entire lower knife rotor 74th

Am Deckel 67 ist in ähnlicher Weise ein Träger 56 für den oberen Motor 103 vorgesehen. Dieser ist mit der Welle 9 verbunden und dient dem Antrieb des oberen Vorschneiderings 34 und des damit verbundenen Siebrings 40.On the lid 67, a carrier 56 is provided for the upper motor 103 in a similar manner. This is connected to the shaft 9 and serves to drive the upper Vorschneiderings 34 and the associated Siebrings 40th

In Fig. 2 ist die teilweise geöffnete Position der Mühle 10 gezeigt, wobei die gesamte obere Baugruppe (mit dem Siebring 40) an Führungen mit Federunterstützung aus dem Gehäuse 11 angehoben ist. Diese Baugruppe kann noch komplett um die Achse A geschwenkt werden, wie dies mit dem Pfeil im Bereich des Motors 103 angedeutet ist, so dass dann die obere und untere Baugruppe (mit dem Messerrotor 74) z.B. zum Wechseln der Messer 22 - 24 optimal zugänglich ist. Bei größeren Schneidmühlen kann dieses Anheben auch durch Pneumatik- oder Hydraulikzylinder unterstützt werden.In Fig. 2 the partially open position of the mill 10 is shown, with the entire upper assembly (with the sieve ring 40) being raised from the housing 11 on spring-assisted guides. This assembly can still be completely pivoted about the axis A, as indicated by the arrow in the region of the motor 103, so that then the upper and lower assembly (with the blade rotor 74), for example, to change the knife 22 - 24 is optimally accessible , For larger cutting mills this lifting can also be supported by pneumatic or hydraulic cylinders.

In Fig. 3 ist der an der Oberseite des umlaufenden Siebrings 40 angebrachte Vorschneidering 34 dargestellt. Hieraus ist die symmetrische Anordnung der vier Durchbrüche 41 und zugeordneten Messer 35 ersichtlich. Wie oben angedeutet, kann die Anzahl der Messer 35 und/oder Durchbrüche 41 oder deren Verlauf und Größe in Anpassung an das zu vermahlende Material variiert werden. Gleiches gilt für die Größe der hier schematisch dargestellten Sieböffnungen, insbesondere auch für das Lochmuster des Siebringes 40.In Fig. 3 is shown attached to the top of the rotating Siebrings 40 Vorschneidering 34. From this, the symmetrical arrangement of the four openings 41 and associated knife 35 can be seen. As indicated above, the number of blades 35 and / or apertures 41 or their course and size can be varied in adaptation to the material to be ground. The same applies to the size of the screen openings schematically shown here, in particular for the hole pattern of the sieve ring 40th

In Fig. 4 ist eine abgewandelte Ausführung der Mühle 10' gezeigt, bei der in Fortführung des Gedankens, mehrere Messersätze zu verwenden, diese planetenartig um den zentralen Messerrotor 74 angeordnet sind. Diese Messersätze 22, 22', 23, 23', 24, 24' (vgl. Fig. 5 mit 6 derartigen Messersätzen) werden von unten her über ein Verteilergetriebe 104 rotierend angetrieben, vorzugsweise im Gegenlauf zur Drehrichtung des zentralen Messerrotors 74; der über die Welle 9 hier von oben angetrieben wird. Die Messersätze 22 - 24 werden durch Wellen W von unten her angetrieben, wobei diese Messer in Messerzwischenräume des zentralen Messerrotors 74 eingreifen und auch mit den jeweils benachbarten Messersätzen kämmen.In Fig. 4 is a modified version of the mill 10 'shown in the continuation of the idea of using multiple sets of knives, these planets around the central knife rotor 74 are arranged. These knife sets 22, 22 ', 23, 23', 24, 24 '(see. Fig. 5 with 6 such sets of blades) are driven in rotation from below via a transfer case 104, preferably in the opposite direction to the direction of rotation of the central knife rotor 74; which is driven via the shaft 9 here from above. The blade sets 22-24 are driven by shafts W from below, these blades intervening in knife interstices of the central blade rotor 74 and also mesh with the respective adjacent blade sets.

Dabei wird das zugeführte Mahlgut besonders intensiv zerkleinert, bevor es über den Siebring 40 austritt, der in diesem Falle stillstehen kann, da die Zerkleinerung ähnlich wie bei den Messern 43, 44 im Zusammenwirken der einzelnen Messersätze erfolgt. Diese Ausführung eignet sich insbesondere für die Zerkleinerung von Gummi oder Altreifen, wobei durch die Turbolenzen im Gehäuse 11 weitgehend auf eine Kühlung verzichtet werden kann, insbesondere auf den Einsatz von sonst üblicher Stickstoffkühlung.In this case, the supplied grinding stock is crushed particularly intense before it exits via the sieve ring 40, which can stand still in this case, since the crushing is similar to the knives 43, 44 in the interaction of the individual sets of knives. This embodiment is particularly suitable for the comminution of rubber or scrap tires, which can be largely dispensed with by the turbulence in the housing 11 to a cooling, in particular to the use of otherwise conventional nitrogen cooling.

In Fig. 5 ist eine Draufsicht auf die hier 6 Messersätze 22, 22', 23, 23', 24 und 24' dargestellt, die planetenartig den zentralen Messerrotor 74 umgeben, dessen Achse zu den aufrechten Achsen bzw. Wellen W parallel ausgerichtet ist. Diese Messersätze laufen rotierend (vgl. Umlaufkreis U) untereinander und im Zusammenwirken mit den Messern des zentralen Messerrotors 74 knapp am Siebring 40 vorbei, so dass sich kleine Totvolumina ergeben. Diese können weiter reduziert werden, wenn noch mehr Messersätze (z.B. 12) verwendet werden. Aufgrund der erheblichen Turbolenzen im Gehäuse 11 wird jedoch ein Festkleben des Mahlgutes vermieden, obwohl der Siebring 40 hierbei feststehen kann. Er kann jedoch auch über einen Schwenkantrieb z.B. um jeweils 60° um die Hochachse verdreht werden, wie dies mit dem Pfeil X angedeutet ist, oder wie in Fig. 1 umlaufend ausgebildet sein.In Fig. 5 is a plan view of the here 6 sets of knives 22, 22 ', 23, 23', 24 and 24 'shown, planetary surround the central knife rotor 74, whose axis is aligned parallel to the upright axes or waves W. These knife sets run in rotation (see circulation circle U) with each other and in cooperation with the knives of the central knife rotor 74 just past the sieve ring 40, resulting in small dead volumes. These can be further reduced if more knife sets (eg 12) are used. Due to the considerable turbulence in the housing 11, however, a sticking of the ground material is avoided, although the sieve ring 40 can be fixed in this case. However, it can also be rotated by a pivot drive, for example by 60 ° about the vertical axis, as indicated by the arrow X, or as in Fig. 1 be formed circumferentially.

Claims (9)

  1. Knife mill, in particular for milling spices, with a filter ring in which a knife rotor is rotationally driven, wherein the filter ring (40) is also rotationally driven and/or the central knife rotor (74) is surrounded by several cutting blades (22-24),
    characterised in that
    the bottom range of the knife rotor (74) has blades (53), which include tools at their outer range adapted to pivot to the filter ring (40) under centrifugal force.
  2. Knife mill according to claim 1, characterised in that
    the filter ring (40) and/or the cutting blades (22 24) and the knife rotor (74) are driven in opposite directions.
  3. Knife mill according to claim 1, characterised in that
    the filter ring (40) and/or the cutting blades (22 24) and the knife rotor (74) are driven with different rotational speeds in parallel.
  4. Knife mill according to one of claims 1 to 3, characterised in that controllable motors (103, 102) are provided for driving the filter ring (40) and/or the cutting blades (22 - 24) as well as the knife rotor (74), in particular by means of a frequency inverter.
  5. Knife mill according to one of claims 1 to 4, characterised in that the filter ring (40) includes a pre-cut ring (34) at its top.
  6. Knife mill according to claim 5, characterised in that
    a pre-sieve (117) is arranged directly below the pre-cut ring (34).
  7. Knife mill according to one of claims 1 to 6, characterised in that the cutting blades (22 - 24) are arranged around the central knife rotor (74) like planets, each with upright shafts (W).
  8. Knife mill according to claim 7, characterised in that
    the cutting blades (22, 23, 24) are bent in horizontal plane in a straight, upwardly and/or downwardly manner.
  9. Knife mill according to one of claims 1 to 8, characterised in that the knife rotor (74) includes several upwardly bent central knifes (27) and/or re-cutting knifes (43, 44) that rotate close to the filter ring (40).
EP06762192A 2005-06-25 2006-06-26 Knife mill Not-in-force EP1909962B1 (en)

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DE102005029899A DE102005029899A1 (en) 2005-06-25 2005-06-25 Knife cutting mill
PCT/EP2006/006151 WO2007000300A1 (en) 2005-06-25 2006-06-26 Knife mill

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EP1909962B1 true EP1909962B1 (en) 2011-09-21

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DE102005029899A1 (en) 2007-01-04
EP1909962A1 (en) 2008-04-16
ATE525135T1 (en) 2011-10-15

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