EP3381563A1 - Chipper rotor - Google Patents
Chipper rotor Download PDFInfo
- Publication number
- EP3381563A1 EP3381563A1 EP18163101.1A EP18163101A EP3381563A1 EP 3381563 A1 EP3381563 A1 EP 3381563A1 EP 18163101 A EP18163101 A EP 18163101A EP 3381563 A1 EP3381563 A1 EP 3381563A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- knife
- webs
- knife holder
- rotor
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002023 wood Substances 0.000 claims abstract description 29
- 230000004323 axial length Effects 0.000 claims abstract 2
- 239000000463 material Substances 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000012634 fragment Substances 0.000 claims description 5
- 239000007858 starting material Substances 0.000 description 7
- 230000007704 transition Effects 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000011121 hardwood Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 206010010774 Constipation Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/186—Axially elongated knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/144—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with axially elongated knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/146—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with a rotor comprising a plurality of axially contiguous disc-like segments each having at least one radially extending cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G13/00—Cutter blocks; Other rotary cutting tools
- B27G13/02—Cutter blocks; Other rotary cutting tools in the shape of long arbors, i.e. cylinder cutting blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G13/00—Cutter blocks; Other rotary cutting tools
- B27G13/02—Cutter blocks; Other rotary cutting tools in the shape of long arbors, i.e. cylinder cutting blocks
- B27G13/04—Securing the cutters by mechanical clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/005—Tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/02—Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood shavings or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/164—Prevention of jamming and/or overload
Definitions
- the present invention relates to a hacking rotor of a comminuting machine, preferably a wood chopper, for producing wood chips according to the preamble of claim 1 and, more particularly, to a hacking rotor of a generic comminuting machine comprising webs / ribs / disks (circumferential webs) spaced circumferentially in the axial direction. -rippen / -usionn). On / on two axially spaced webs / ribs / discs at least one blade holder / cutter holder is mounted so that it spans another, intermediate web / rib / disc (free).
- wood chips can be produced from a very wide variety of materials, e.g. Plastic or metal chips for recycling plastic / plastic material or scrap, but wood chips are usually associated with wood chips, for example, as fuel for heating systems or as a base material for pressboard.
- a crushing machine such as a shredder or a wood chipper grinds it by means of blades as a cutting tool, which are attached to a chopping rotor, to which the raw material to be shredded is fed by means of suitable conveying or feeding devices.
- the starting material to be chopped is supplied by means of the feed device, for example by means of a conveyor belt, conveyor rollers or just by gravity to the chipping rotor, so that the chopping rotor removes small pieces of the starting material, for example tree trunks or shrubs.
- the starting material in the shredder or hacker sometimes too Shredder
- shredder / wood chips in the case of biomass, in particular wood and wood chips, wood chips, wood chips or wood chips.
- Crushing machines with a hack rotor of the present type can be used for the production of wood chips of various sizes. These machines thus come in the most varied forms and designs.
- the plow rotor with its blades mounted thereon is one of the core elements of the crusher and arranged in a (preferably soundproof) housing to provide protection against accidental contact but also against flying parts.
- a shaft drives the chopping rotor by means of a rotary drive, preferably an electric or internal combustion engine.
- the chopping rotor and in particular the blades are exposed to very high mechanical loads, for example, by unintentionally introduced stones or metal or hardwood, and are therefore subject to high wear. Due to the wear, the rotor blades therefore often have to be replaced, which has the consequence that the blades and thus the whole system again set elaborately and need to be calibrated. Of course, the work and time required for this should be as low as possible.
- EP 2 233 260 B1 discloses a device for crushing wood.
- This device for comminuting wood has a rotor with at least two spaced apart in Rotorachsplatz and coaxially arranged (parallel) rotor disks (ribs / webs), wherein on each two directly adjacent rotor disks at least one releasably secured to the rotor disks knife carrier is provided, the Gap between the two adjacent rotor disks bridged.
- At least one knife is detachably mounted on this knife carrier, wherein the knife carrier rests on receptacles provided peripherally on the rotor disks and is fastened detachably to the rotor disks or to their disk backs with a fastening, preferably screws, oriented transversely to the holder.
- the knives arranged on the knife carrier at least partially cover the fastening means (screws) of the knife carrier.
- the knife carrier, as well as the knife at least approximately the outer distance between two adjacent rotor disks corresponding width.
- the chip space is radially closed axially under the cutters / knives on one side due to their design, because there the blade holder / knife carrier or the cutting edge rests directly on a web. Due to the axially closed design and the various materials that can possibly get into the crushing machine, for example stones, metal or hardwood, this space can clog radially under the respective blade holder and make a manual cleanup necessary. The clogging material pushes the starting material away from the blade upon rotation of the rotor and prevents the blade from sufficiently contacting the starting material (reducing the depth of cut), thereby decreasing the efficiency of the machine and requiring service life.
- the present invention has for its object to provide a hacking rotor that requires the lowest possible service life, be it for maintenance, adjustment or repair. Thus, in case of damage, a quick repair or replacement of the components should be made possible. Also, the invention should preferably reduce the risk of clogging of the chip space as defined above.
- a hacking rotor for the production of wood chips has to solve the above object (s) a hack rotor having a number, preferably at least three, more preferably six (at least partially) circumferential and axially spaced / parallel webs / ribs / rotor discs , Between three webs at least one knife holder with a detachably mounted thereto knife and possibly a detachable knife cover is mounted such that the knife holder is preferably fixed by overvoltage of a middle / intermediate web located on the two axially outer of the three webs by means of screws, so a Cutting width substantially axially over three webs away allows.
- a radial gap is formed between the radial underside of the knife holder and the back of the intermediate disc, so that the chip space is expanded radially below the respective knife holder in the axial direction. The risk of constipation is thereby reduced.
- the chopping rotor roughly consists of a cylindrical body, preferably of steel, with an axially continuous opening in the middle of the cylinder (axial through-hole) designed to receive a drive shaft of any shape, by which the chipping rotor is made to rotate.
- the axially spaced parallel flight lands / ribs / disks extend from the shaft seat / cylindrical body, i. away from the cylinder axis radially outward. They are preferably designed in the form of discs of predetermined slice thickness, which are mounted on the shaft mount (soldered, welded, integrally formed) and which are at least partially round in a cross-section.
- the webs preferably run closed once around the shaft holder / the cylindrical base body. Alternatively, they extend in a circle-segment-like manner around the shaft receptacle / cylindrical basic body.
- the webs are arranged at a distance from each other and parallel. In other words, the webs are spaced in the rotor axis direction and arranged coaxially with each other. Between the webs thus extending grooves or gaps are formed in the circumferential direction, which also extend completely around the shaft receiving around.
- the / each knife holder consists of a knife holder surface and two knife holder blocks / mounting sections, which are connected on both sides of the knife holder surface / formed, preferably welded.
- the knife holder blocks / mounting portions and the knife holder surface are made of a single component.
- a recess / recess is introduced, which receives the knife, on which in turn preferably a knife cover is mounted to give the radial top of the knife a convex curve.
- the blade cover has at least one, preferably two holes, which contain or receive screws, rivets or similar fastening means.
- the at least one fastening means is by at least one through hole in the knife / Cutting edge through the blade holder surface in the recess connected by screwing technology.
- the ridges are arranged such that at least one knife holder stretched between two ridges spans a third (intermediate) ridge, preferably flattened below the spanning knife holder, to define a radial gap between itself and the radial underside of the knife holder form (chip space).
- a third (intermediate) ridge preferably flattened below the spanning knife holder, to define a radial gap between itself and the radial underside of the knife holder form (chip space).
- the knife holders distribute evenly on the surface of the web in its circumferential direction.
- the blade holders are 180 degrees apart in two blade holders, 120 degrees in the case of 3 blade holders, 90 degrees in the case of 4 blade holders, and so on in the sense of a logical row.
- the arrangement of the knife holder in the rotor is that at least one knife holder is fixed to a first and a third web and spans the intermediate second web. At four webs at least one knife holder is fixed to the first and third web and spans the second web, wherein at the second and the fourth web at least one further knife holder is arranged at a circumferential distance from the first knife holder, which then spans the third web, and so on , With a higher number of webs, the further structure (in the manner of a staircase) is analogous.
- the two fixing webs are to be understood as meaning the two webs, to each of which a knife holder block of a knife holder is fastened.
- the fixing webs are the webs between which the knife holder is stretched or mounted.
- An overstretched web is understood to mean the web which extends radially below the knife holder and axially between the fixing webs with respect to the respective knife holder.
- the spanned web is the central web, which is arranged between the webs, which have a knife holder block and between which thus a knife holder is mounted or mounted.
- the chip space of the spanned web extends radially under the knife, which is located on the knife holder, which is supported by the two axially outer webs, which ultimately limit the respective chip space axially.
- the mentioned elements are easy to remove and change, for example, in case of damage.
- the webs of the chopping rotor each have recesses / flats on the web back for receiving the at least one cutter holder block / knife holder block (also called log).
- the recesses for the knife holder block are preferably rectangular in the webs introduced, preferably by milling. A rectangular shape ensures the best power transmission in the circumferential direction in the direction of rotation but also in the opposite direction.
- the recesses in this case have radial bores with threads in which the screws with which the blade holder block is attached to the web, can be introduced. But it is also an alternative attachment of the (Messerhalte-) blocks by welding, soldering, rivets or the like possible.
- the side walls of the recesses and the bottom surface of the recesses are connected by rounded corners, preferably at 90 degrees angle.
- the dimensioning of the individual wells is adapted to the designated blocks so that the blocks sit as possible without play in the wells to be able to initiate forces acting optimally in the circumferential direction in the webs can. But it is also possible in principle to attach the blocks without depressions directly to the back of the webs.
- the blocks are mounted in the recesses by means of a releasable connection.
- the blocks are screwed into the recesses of the webs, they can but also be attached by means of other releasable connections to the bridge.
- the detachable connection allows quick replacement of the blocks.
- the blocks can also be attached to the webs by means of non-detachable connections such as welding or soldering.
- the number of holes in the blocks is characteristic of the respective block. Characteristic in the sense that an algorithm is recognizable in connection with the number of holes. In a preferred embodiment, four holes are thus mounted in each blade holder block, for example.
- the number of holes in a case in which knife holder blocks of different sizes are present on a pecking rotor only the respective, intended for this purpose log into the appropriate, appropriate depression are introduced (Poka-Yoke principle). Due to the number of holes, the assignment is already visible to the user at first glance. Thus, a confusion is excluded and a faulty installation of the wrong blocks in the wrong place not even possible.
- the spanned web is open to the direction of rotation and the opposite direction and thus forms under the knife holder open in the circumferential direction of the rotor chip space, preferably with a wave-shaped chip guide surface.
- a chip space (or chip chamber) is a space under the knife. It serves to receive the separated material and conveys this during rotation out of the hack rotor.
- the open in the circumferential direction chip space of the invention preferably has only one corner / edge, where the cutting upstream web surface of the spanned web merges into the clamping space and in the chip space forming flattening of the spanned web.
- the otherwise cornerless spine of the spanned web in the region of the chip space is preferably formed in wavy or rounded design and thus prevents wedging of the wood chips. This favors the chip removal or chip removal from the Chip space, which allows a higher rotational speed and thus a larger production volume per unit time.
- the intermediate web that is to say the web spanned / bridged by the knife holder
- the intermediate web is defined / delimited by a radial edge running down to the shaft receptacle, that is to say an edge extending in the radial direction of the chopping rotor, and thus in the circumferential direction Disk fragment / a partial disk represents to increase the volume of the chip space.
- the previously presented soft transition between the spanned web and the chip space is not desirable in this embodiment to form the chip space as large as possible hollow volume, which allows a corresponding woodchip comminution and minimizes the risk of woodchip backlog in the chip space.
- the fixing webs have passage openings extending in the axial direction, which are preferably arranged in the region where the chip space is located at an adjacent web.
- the respective chip space in the axial direction is not completely closed by the respective fixing webs but remains permeable to the chips by the above-mentioned passage openings.
- These openings are preferably round, but they can also have any other shape and be realized by milling or the like. These openings have two effects:
- the weight of the rotor is reduced by these holes, which reduces the moment of inertia when starting the rotor, and thus makes the chopping rotor when starting accelerated and, above all, more energy efficient.
- the second effect is that, in the case of clogging of the clamping space, an iron rod or the like for releasing the clogging can be passed through the through holes, thus substantially facilitating engagement in the clogged clamping space.
- the knife holder of the chopping rotor has a recessed blade receptacle for receiving the knife and the blade cover, which has a stop at its end facing away from the direction of rotation, which supports both the knife and the blade cover.
- the cutting / blade holder has a recess for receiving the knife and its blade cover, wherein the recess is introduced from the direction of rotation facing the end of the knife holder up to the stop in the knife holder.
- the back of the knife and the blade cover are based on the stop of the blade holder in order to transfer the power optimally.
- the knife is preferably made of a very hard material and the knife cover made of a slightly softer but still hard material. This allows to save costs. On the other hand, it is particularly preferable to make only the blade / blade of a very hard material and the remaining body of the blade of a softer material, since it is protected by the blade holder and the blade cover.
- Each web preferably receives at least one knife holder block, and more preferably two diametrically opposed.
- the knife holder has in particular holder protection plates, which consist of a harder material than the Knife holder itself, the holder protection plates are preferably soldered or welded.
- the knife holder is equipped on its radially outwardly directed surface with the plates or holder protection plates. The plates cover the entire surface of the knife holder with the exception of the surface section at which the knife is to be placed. The plates are arranged on the side facing the starting material. They thus protect the knife holder from wear.
- FIG. 1 ahackrotor 2 is shown in (perspective) frontal view.
- annular disk-shaped webs / ribs 6 extend radially away from the axis of rotation along the shaft receiver 4.
- the webs 6 are spaced apart in the direction of rotation axis and are preferably aligned plane-parallel to each other.
- Essentially plate-shaped knife holder 8 are attached / screwed to the webs 6 at their web backs, which are composed of a respective knife holding block 26 per axial end section of a web 6 and a knife holding surface 24 arranged between the knife holding blocks 26.
- the knife holder 8 are such that in the axial direction between the (fixing) webs 6 in the circumferential direction offset another web 6 runs, so they span it, so to speak. More precisely, the knife holders 8 span a so-called chip space 10 radially below the knife / a cutting edge 28 or below the knife holder 8, which chip space 10 by a the intermediate web 6 in a part-circular shape defining radial edge 40 and the above bridging knife holder 8 is formed / defined.
- the knife holder 8 are releasably secured by screws to the axially outer webs 6, which can also be referred to as fixing webs for the respective knife holder 8.
- the central shaft receiver 4 is designed and adapted to be rotated by a shaft.
- the shaft receptacle 4 is preferably designed as a hollow cylinder.
- At the shaft receiving the webs 6 are attached / formed.
- the shaft holder 4 has badges 12 in the free spaces between the webs 6, which extend rib-like partially in the circumferential direction. Sickles 16 or crescent-shaped spacers can be mounted on the badges 12, which convey the wood chips radially out of this upon rotation of the chopping rotor 2.
- the free spaces between the webs 6 are referred to as ring groove 14.
- the webs 6 are mounted in the form of (partially circular) round discs on the shaft holder 4.
- the at least three, preferably six webs 6 are arranged plane-parallel to one another in the direction of the axis of rotation on the shaft seat 4.
- the webs 6 extend around the shaft receiving 4 around.
- the webs 6 have at their backs radial recesses 20.
- the depressions 20 on the radial surface of the webs 6, ie the circumference / back of the webs 6, is designed as at least one knife holder block receptacle 20.
- the webs 6 have in the region of the chip space 10 at least one axial passage opening 22.
- the knife holder 8 has, as mentioned above, a (middle) knife holder surface 24, which connects two cutter holder blocks / knife holder blocks or mounting portions 26 which are mounted in the recesses 20 with each other. In other words, the knife holder surface 24 is sandwiched between the knife holder blocks 26. Since the knife holder blocks 26 are fixed / fixable on the (fixing) webs 6, the webs 6 are also connected or clamped or bridged by the knife holder surface 24 and thus by the knife holder 8.
- the main function of the knife holder 8 is that it firstly the knife 28 receives / stores and second bridges the other, intermediate web 6 to form the chip space 10 with the desired geometry.
- the knife holder 8 which is located between the two fixing webs 6, the chip space 10, as this is spanned by the knife holder 8 / bridged .
- the chip space 10 forms chip space bottom 42 in the form of a straight plane in the region of the intermediate web 6, so that the knife holder 8 extends between the two outer fixing webs 6 without touching the overstressed web 6 or the interposed web 6.
- a higher number of webs 6 are all or all except for the two outermost webs 6 simultaneously spanning webs (fixing webs) 6 and spanned (intervening) webs. 6
- the knife holder 8 also has a recess / trough 30 on the (radially outer) side, which is radially remote from the axis of rotation. Furthermore, on this side of the knife holder surface 24 also holder protection plates are attached.
- the recess 30 is intended and adapted to receive the knife 28 and partially a knife cover 34. More specifically, the knife cover 34 rests on the knife 28, which in turn lies in the recess 30 on the knife holder surface 24 of the knife holder 8.
- the knife holder cover 34 has bores, preferably blind bores, in which fastening means, preferably screws, are received, which connect the knife holder cover 34 via through holes in the knife 28 with the knife holder 8.
- the recess 30 has a knife stop 36, which serves to transmit power from the chopping rotor 2 via the shaft holder 4 on at least one of the webs 6, on the knife holder 8 and thus on the knife 28 and on the blade cover 34.
- the knife 28 is the Component of the hacking rotor 2 made of the hardest material.
- the blade cover 34 and the holder protection plates are also made of a material that is harder in comparison to the shaft holder 4 or the body of the knife holder 8.
- the chip space 10 is a recess or recess on the radially to the axis of rotation most remote surface of the respective web 6 and on its peripheral surface.
- the chip space 10 or the chip space bottom 42 runs straight, but along the circumference of the web 6.
- the chip space 10 is arranged so that it at least partially in front of the knife 28 (leading), which is held by two webs 6, starts / lies.
- a surface edge of preferably 90 degrees is formed between the radial surface of the web 6 and the side wall of the recess. The surface edge is arranged at least partially upstream of the blade 28 in the direction of rotation.
- the side wall is in the present embodiment, in gradation in the Spanraum ground 42 over.
- the chip space bottom 42 is at the other end of the recess or the chip space 10 without corners / kinking transitions again in the surface of the respective web 6 on. In this case, a radial edge 40 is formed.
- the chip space 10 or the chip space bottom 42 thus forms a step in the rotor cross-section / edged transition from the leading edge in the direction of rotation or the beginning of the chip space 10 to the subsequent direction of rotation transition of the chip space 10 to the surface of the web. 6
- the badges 12 are mounted on surfaces between the plane-parallel spaced webs 6, so the annular groove 14. These badges 12 are mounted in the form of elevations or small, short webs / strips at the bottom of the annular groove 14.
- the sickles 16 are screwed about. They are attached to the knife in the direction of rotation in front.
- the badge 12 with or without a sickle have the task, the wood chips, which collects in the spaces between the webs 6, so the annular groove 14, to remove.
- the badge 12 and / or sickle 16 have axially aligned openings on their side walls in the form of through holes to form a fastener receptacle.
- the bottom of the annular groove 14 forms the outer surface of the cylindrical shaft receptacle 4 and the side surfaces of the annular groove 14 are the lateral surfaces of the disc-shaped webs 6.
- the annular grooves 14 are as well as the webs 6 in the region of Spanraums 10 interrupted from Spanraum ground 42.
- the depressions 20 are introduced at the radial surface of the webs 6, ie to the radially most remote surface of the axis of rotation, and adapted and adapted to receive the respective, counterpart in the size counterpart / "block" 26 of the knife holder 8.
- the recesses 20 are preferably rectangular and rounded at their corners, which pass from the side wall of the recess in the bottom of the recess.
- the axial through hole 22 and a plurality of axial through holes 22 is located in the webs 6.
- These openings 22 are through holes in the webs 6. They serve to reduce the weight of the webs 6 and the removal of wood chips in the annular grooves 14, by passing through them Rod for removal by an operator is feasible.
- These openings 22 are therefore arranged so that they are at adjacent, parallel webs 6 at the point at which the chip space 10 is located. This means that the openings 22 of the one web 6 and the chip space 10 of the adjacent web 6 are on an angular position or they are arranged parallel to each other on the webs 6.
- FIG. 2 shows the chopping rotor 2 in a view in which the rotor 2 opposite to the representation FIG. 1 is rotated.
- the elements shown are similar to those FIG. 1 and are presented here again in a different perspective for better spatial understanding of the invention.
- the respectively bridged web has the shape of a disk fragment / a pitch circle.
- the disk fragment thus represents the part of the bridged by the blade holder 8 web 6, which is not interrupted by the chip space 10.
- In the circumferential direction of the chip space 10 preferably takes one Angular span of 60 ° to 120 °, preferably of about 90 °, wherein that angular range in the sense of flexible Spanraumausschreib in various embodiments can be varied.
- FIG. 3 shows the hack rotor 2 in another view.
- a first web 6a seen in the axial direction forms a first pair of fixing webs 6a, 6c with a third web 6c for the knife holder 8a.
- the web 6b formed between the webs 6a, 6c forms a first chip space 10a by means of the radial edge 40a.
- the annular groove 14b viewed in the circumferential direction, thus transitions from the second chip space 10b into the first chip space 10a. It follows that a fixation bridge is at the same time a bridged bridge and vice versa.
- FIG. 4 the knife holder 8 is shown enlarged. It is fixable by means of fixing elements 18 such that the knife holding block 26 in the recess 20 in addition to the form-fitting is still locked in a force-locking manner.
- the knife holding surface 24 also has the aforementioned recess 30 to receive the knife 28, which is protected except for its cutting edge by the knife cover 34.
- FIG. 5 shows the rotor 2 in another view.
- a pair of screws 32 operable from outside pass through the knife cover 34 to define and stably secure the knife 28 in the knife support surface 24.
- the knife holding surface 24 has a knife stop 36 which provides a bearing surface for the knife 28 to further support the force received by the knife 28.
- the knife holding block 26 is not shown to illustrate the nature of the recess 20.
- she has four Receiving holes 38, in each of which a screw which sets the knife holding block 26, can engage.
- the knife holder 8 or the knife holder surface 24 it is possible for the knife holder 8 or the knife holder surface 24 to be supported on the underlying web 6 or the chip surface 42 via a support web extending in the radial direction.
- variable, so flexibly ausgestaltbaren arrangement of the radial edge 40 in the circumferential direction and by means of the Messerhalteklotzes 26, the size of the chip space 10 via different characteristics adjust / flexibly enlarge what it enables the hackrotor 2 according to the invention, the wood chip size to be achieved in the respective field of application adapt.
- a chip space bottom / chip space bottom 42 is removed radially inwards relative to the remaining radial outer area of the shaft receptacle 4.
- a bulge / lifting of the chip space bottom 42 takes place, as a result of which the chip space volume is further increased.
- the chip space bottom 42 essentially represents a straight plane that has no curvature.
- the chip space bottom 42 is also arranged such that there exists a straight line which is orthogonal to the straight plane of the chip space bottom 42 and to the rotation axis of the chopping rotor 2.
- chip space card 44 mounted, which have the shape of a circular fragment and a transition between the Spanraum ground 42 and the fixing webs 6 stepped designed, which serves as the leadership of wood chips in the chip space 10.
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Food Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Debarking, Splitting, And Disintegration Of Timber (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Beschrieben wird ein Hackrotor (2) zur Herstellung von Hackschnitzel mit einer Wellenaufnahme (4) die wenigstens drei, bevorzugt sechs umlaufende und axial beabstandete radiale Stege (6) aufweist, an denen Messerhalter (8) montiert sind, dadurch gekennzeichnet, dass an zwei Fixier-Stegen (6) wenigstens ein Messerhalter (8) derart montiert ist, dass dieser einen zwischen den beiden Fixier-Stegen (6) sich anordneten dritten Steg (6) frei überspannt, wodurch sich unterhalb des Messerhalters (8) ein Spanraum (10) von einer axialen Länge über drei aufeinanderfolgende Stege (6) hinweg ausbildet. A hacking rotor (2) for producing wood chips with a shaft receptacle (4) is described which has at least three, preferably six circumferential and axially spaced radial webs (6) on which knife holders (8) are mounted, characterized in that two fixings At least one knife holder (8) is mounted in such a way that it freely spans a third web (6) arranged between the two fixing webs (6), whereby a chip space (10) extends underneath the knife holder (8). of an axial length over three successive webs (6) of time forms.
Description
Die vorliegende Erfindung betrifft einen Hackrotor einer Zerkleinerungsmaschine vorzugsweise eines Holzschnitzlers/Häckslers zur Herstellung von Hackschnitzeln gemäß dem Oberbegriff des Patentanspruchs 1 und insbesondere einen Hackrotor einer gattungsgemäßen Zerkleinerungsmaschine, der in Umfangsrichtung des Rotors sich erstreckende, in Axialrichtung parallelbeabstandete Stege/Rippen/Scheiben (Umfangsstege/-rippen/-scheiben) aufweist. An/auf zwei axialbeabstandeten Stegen/Rippen/Scheiben ist wenigstens ein Messerhalter/Schneidenhalter so montiert, dass dieser einen weiteren, dazwischen liegenden Steg/Rippe/Scheibe (frei) überspannt.The present invention relates to a hacking rotor of a comminuting machine, preferably a wood chopper, for producing wood chips according to the preamble of claim 1 and, more particularly, to a hacking rotor of a generic comminuting machine comprising webs / ribs / disks (circumferential webs) spaced circumferentially in the axial direction. -rippen / -scheiben). On / on two axially spaced webs / ribs / discs at least one blade holder / cutter holder is mounted so that it spans another, intermediate web / rib / disc (free).
Hackschnitzel können grundsätzlich aus den verschiedensten Materialien hergestellt werden, z.B. Plastik- oder Metallhackschnitzel zum Recyceln von Plastik-/Kunststoffmaterial oder von Altmetall, aber dennoch werden mit Hackschnitzel meist Holzhackschnitzel beispielsweise als Brennstoff für Heizungsanlagen oder als Grundwerkstoff für Pressspanplatten assoziiert. Eine Zerkleinerungsmaschine wie ein Häcksler oder ein Hacker für Holz zerkleinert dieses mittels Klingen als schneidendes Werkzeug, die an einem Hackrotor befestigt sind, dem mittels geeigneter Förder- oder Vorschubeinrichtungen das zu zerkleinernde Rohmaterial zugeführt wird.In principle, wood chips can be produced from a very wide variety of materials, e.g. Plastic or metal chips for recycling plastic / plastic material or scrap, but wood chips are usually associated with wood chips, for example, as fuel for heating systems or as a base material for pressboard. A crushing machine such as a shredder or a wood chipper grinds it by means of blades as a cutting tool, which are attached to a chopping rotor, to which the raw material to be shredded is fed by means of suitable conveying or feeding devices.
Im Prinzip wird das zu hackende Ausgangsmaterial mittels der Vorschubeinrichtung, zum Beispiel mittels eines Förderbandes, Förderwalzen oder einfach auch nur durch die Gravitation dem Hackrotor zugeführt, sodass der Hackrotor kleine Stücke von dem Ausgangsmaterial, zum Beispiel Baumstämme oder Sträucher, abträgt. Wird das Ausgangsmaterial in den Häcksler oder Hacker (manchmal auch Schredder) gegeben, wird dieses durch Zerreiben, Zermahlen, Zerreißen, Zertrümmern oder Zerschneiden in kleine Stücke aufgelöst. Das Ergebnis wird Schredder-/Hackgut genannt, im Fall von Biomasse, insbesondere von Holz auch Hackschnitzel, Holzschnitzel, Holzhackschnitzel oder auch Hackgut.In principle, the starting material to be chopped is supplied by means of the feed device, for example by means of a conveyor belt, conveyor rollers or just by gravity to the chipping rotor, so that the chopping rotor removes small pieces of the starting material, for example tree trunks or shrubs. Will the starting material in the shredder or hacker (sometimes too Shredder), this is dissolved by grinding, crushing, ripping, smashing or cutting into small pieces. The result is called shredder / wood chips, in the case of biomass, in particular wood and wood chips, wood chips, wood chips or wood chips.
Zerkleinerungsmaschinen mit einem Hackrotor der vorliegenden Gattung können zur Herstellung von Hackschnitzel verschiedener Größe benutzt werden. Diese Maschinen kommen somit in den vielfältigsten Formen und Ausführungen vor. Der Hackrotor mit seinen daran montierten Klingen ist eines der Kernelemente der Zerkleinerungsmaschine und in einem (vorzugsweise schallisolierten) Gehäuse angeordnet, um Schutz vor versehentlichem Berühren aber auch vor wegfliegenden Teilen zu gewährleisten. Eine Welle treibt den Hackrotor mittels eines Drehantriebes, vorzugsweise einem Elektro- oder Verbrennungsmotor, an.Crushing machines with a hack rotor of the present type can be used for the production of wood chips of various sizes. These machines thus come in the most varied forms and designs. The plow rotor with its blades mounted thereon is one of the core elements of the crusher and arranged in a (preferably soundproof) housing to provide protection against accidental contact but also against flying parts. A shaft drives the chopping rotor by means of a rotary drive, preferably an electric or internal combustion engine.
Als Charakteristik einer Zerkleinerungsmaschine spielt neben der Produktionsmenge der Hackschnitzel pro Zeiteinheit (Hackleistung), also die Geschwindigkeit mit der die Zerkleinerungsmaschine ein bestimmtes Volumen an Hackgut produziert, auch noch die Größe und ggf. Maßhaltigkeit der Hackschnitzel, ein signifikantes Merkmal einer Zerkleinerungsmaschine, eine große Rolle. Darüber hinaus gilt, dass je höher die Produktionsmenge pro Zeiteinheit ist, umso geringer sind natürlich die Produktionskosten, und je größer und genauer der Einstellbereich bezüglich der Größe der Hackschnitzel ist, umso besser ist die Qualität der Hackschnitzel Auch ist es wichtig, dass die Maßhaltigkeit der produzierten Hackschnitzel bestimmte Anforderungen erfüllt.As a characteristic of a crushing machine, in addition to the amount of production of wood chips per unit time (chopping power), ie the speed at which the shredder produces a certain volume of wood chips, also the size and possibly dimensional accuracy of wood chips, a significant feature of a crushing machine, plays a major role , In addition, the higher the production quantity per unit of time, the lower the production costs, of course, and the larger and more accurate the setting range with respect to the size of the wood chips, the better the quality of the woodchips It is also important that the dimensional accuracy of the produced wood chips meets certain requirements.
Der Hackrotor und insbesondere die Klingen sind dabei sehr hohen mechanischen Belastungen ausgesetzt, z.B. durch ungewollt eingebrachte Steine bzw. Metall oder auch durch Harthölzer, und unterliegen deshalb hohem Verschleiß. Aufgrund der Abnutzung müssen die Rotorklingen deshalb oft ausgewechselt werden, was zur Folge hat, dass die Klingen und somit die ganze Anlage wieder aufwändig eingestellt und kalibriert werden müssen. Der hierfür erforderliche Arbeits- und Zeitaufwand sollte natürlich so gering wie möglich sein.The chopping rotor and in particular the blades are exposed to very high mechanical loads, for example, by unintentionally introduced stones or metal or hardwood, and are therefore subject to high wear. Due to the wear, the rotor blades therefore often have to be replaced, which has the consequence that the blades and thus the whole system again set elaborately and need to be calibrated. Of course, the work and time required for this should be as low as possible.
Bei bisherigen Anlagen muss die Zerkleinerungsmaschine für die Instandhaltung des Hackrotors vergleichsweise aufwendig und zeitintensiv von einem Fachmann bearbeitet werden. Ein Fachmann kann dafür unter Umständen mehrere Stunden benötigen, was eine hohe Standzeit der Maschine und hohe Personalkosten durch die Notwendigkeit von geschultem Personal zur Folge hat.In previous systems, the crushing machine for the maintenance of the hacking rotor has to be processed comparatively complex and time-consuming by a specialist. A person skilled in the art may need several hours for this, resulting in a long service life of the machine and high personnel costs due to the need for trained personnel.
In der Europäischen Patentanmeldung
Im Stand der Technik ist bei Zerkleinerungsmaschinen dieser Gattung der Spanraum radial unter den Schneiden/Messern auf einer Seite konstruktionsbedingt axial geschlossen, da dort der Schneidenhalter/Messerträger oder die Schneide direkt auf einem Steg aufliegt. Aufgrund der axial geschlossenen Bauart und der verschiedenen Materialen, die unter Umständen in die Zerkleinerungsmaschine gelangen können, zum Beispiel Steine, Metall oder auch Harthölzern, kann dieser Raum radial unter dem jeweiligen Messerhalter verstopfen und eine manuelle Bereinigung notwendig machen. Das verstopfende Material drückt das Ausgangsmaterial bei einer Drehung des Rotors von der Klinge weg und verhindert, dass die Klinge das Ausgangsmaterial ausreichend berühren kann (Verringerung der Schnitttiefe), wodurch die Effizienz der Maschine sinkt und eine Standzeit zur Wartung notwendig ist.In the prior art, in crushing machines of this type, the chip space is radially closed axially under the cutters / knives on one side due to their design, because there the blade holder / knife carrier or the cutting edge rests directly on a web. Due to the axially closed design and the various materials that can possibly get into the crushing machine, for example stones, metal or hardwood, this space can clog radially under the respective blade holder and make a manual cleanup necessary. The clogging material pushes the starting material away from the blade upon rotation of the rotor and prevents the blade from sufficiently contacting the starting material (reducing the depth of cut), thereby decreasing the efficiency of the machine and requiring service life.
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, einen Hackrotor bereit zu stellen, der möglichst niedrige Standzeiten benötigt, sei es für eine Wartung, Einstellung oder Reparatur. Somit sollte im Schadensfall eine schnelle Reparatur bzw. Auswechslung der Bauteile ermöglicht werden. Auch sollte durch die Erfindung vorzugsweise das Risiko einer Verstopfung des Spanraumes gemäß vorstehender Definition verringert werden.The present invention has for its object to provide a hacking rotor that requires the lowest possible service life, be it for maintenance, adjustment or repair. Thus, in case of damage, a quick repair or replacement of the components should be made possible. Also, the invention should preferably reduce the risk of clogging of the chip space as defined above.
Ein Hackrotor zur Herstellung von Hackschnitzel gemäß der vorliegenden Erfindung weist zur Lösung der vorstehenden Aufgabe(n) einen Hackrotor auf, der eine Anzahl, vorzugsweise wenigstens drei, besonders bevorzugt sechs (zumindest teilweise) umlaufende und axial beabstandete/parallele Stege/Rippen/Rotorscheiben hat. Zwischen drei Stegen ist wenigstens ein Messerhalter mit einem lösbar daran montierten Messer und ggf. einer lösbaren Messerabdeckung derart angebracht, dass der Messerhalter unter Überspannung eines mittleren/dazwischen sich befindlichen Stegs an den beiden axial äußeren der drei Stege vorzugsweise mittels Schrauben fixiert ist, also eine Schnittbreite im Wesentlichen axial über drei Stege hinweg ermöglicht. Vorzugsweise wird zwischen der radialen Unterseite des Messerhalters und dem Rücken der dazwischen liegenden Scheibe ein Radialspalt gebildet, sodass der Spanraum radial unterhalb des jeweiligen Messerhalters in Axialrichtung erweitert ist. Das Verstopfungsrisiko wird dadurch verringert.A hacking rotor for the production of wood chips according to the present invention has to solve the above object (s) a hack rotor having a number, preferably at least three, more preferably six (at least partially) circumferential and axially spaced / parallel webs / ribs / rotor discs , Between three webs at least one knife holder with a detachably mounted thereto knife and possibly a detachable knife cover is mounted such that the knife holder is preferably fixed by overvoltage of a middle / intermediate web located on the two axially outer of the three webs by means of screws, so a Cutting width substantially axially over three webs away allows. Preferably, a radial gap is formed between the radial underside of the knife holder and the back of the intermediate disc, so that the chip space is expanded radially below the respective knife holder in the axial direction. The risk of constipation is thereby reduced.
Der Hackrotor besteht im Groben betrachtet aus einem zylindrischen Grundkörper, vorzugsweise aus Stahl, mit einer axial durchlaufenden Öffnung in der Zylindermitte (axiale Durchgangsbohrung), die ausgestaltet ist, eine Antriebswelle jeglicher Form aufzunehmen, durch die der Hackrotor zur Rotation gebracht wird.The chopping rotor roughly consists of a cylindrical body, preferably of steel, with an axially continuous opening in the middle of the cylinder (axial through-hole) designed to receive a drive shaft of any shape, by which the chipping rotor is made to rotate.
Die in Axialrichtung parallelbeabstandeten Umlaufstege/-rippen/-scheiben erstrecken sich von der Wellenaufnahme/dem zylindrischen Grundkörper, d.h. von der Zylinderachse radial nach außen weg. Sie sind bevorzugt in der Form von Scheiben vorbestimmter Scheibendicke ausgestaltet, die auf/an die Wellenaufnahme angebracht (gelötet, geschweißt, einstückig ausgeformt) sind und die in einem Querschnitt zumindest abschnittsweise rund sind. Die Stege verlaufen vorzugsweise geschlossen einmal um die Wellenaufnahme/den zylindrischen Grundkörper herum. Alternativ verlaufen sie kreisbogensegmentartig um die Wellenaufnahme/den zylindrischen Grundkörper herum. Die Stege sind in einem Abstand zueinander angeordnet und parallel. In anderen Worten ausgedrückt sind die Stege in Rotorachsenrichtung beabstandet und koaxial zueinander angeordnet. Zwischen den Stegen werden somit in Umfangsrichtung verlaufende Nuten bzw. Spalte ausgebildet, die sich auch komplett um die Wellenaufnahme herum erstrecken.The axially spaced parallel flight lands / ribs / disks extend from the shaft seat / cylindrical body, i. away from the cylinder axis radially outward. They are preferably designed in the form of discs of predetermined slice thickness, which are mounted on the shaft mount (soldered, welded, integrally formed) and which are at least partially round in a cross-section. The webs preferably run closed once around the shaft holder / the cylindrical base body. Alternatively, they extend in a circle-segment-like manner around the shaft receptacle / cylindrical basic body. The webs are arranged at a distance from each other and parallel. In other words, the webs are spaced in the rotor axis direction and arranged coaxially with each other. Between the webs thus extending grooves or gaps are formed in the circumferential direction, which also extend completely around the shaft receiving around.
Der/jeder Messerhalter besteht aus einer Messerhalterfläche und aus zwei Messerhalterklötzen/Montageabschnitten, die an beiden Seiten mit der Messerhalterfläche verbunden/ausgebildet, vorzugsweise angeschweißt sind. Besonders bevorzugt sind die Messerhalterklötze/Montageabschnitte und die Messerhalterfläche aus einem einzigen Bauteil gefertigt. In der Messerhalterfläche ist eine Vertiefung/Ausnehmung eingebracht, die das Messer aufnimmt, auf der wiederum vorzugsweise eine Messerabdeckung angebracht ist, um die radiale Oberseite des Messers eine konvexe Rundung zu verleihen. Die Messerabdeckung weist dabei wenigstens eine, vorzugsweise zwei Bohrungen auf, die Schrauben, Nieten oder ähnliche Befestigungsmittel enthalten bzw. aufnehmen. Das mindestens eine Befestigungsmittel ist durch wenigstens einer Durchgangsbohrung in dem Messer / der Schneide hindurch mit der Messerhalterfläche in der Vertiefung schraubtechnisch verbunden.The / each knife holder consists of a knife holder surface and two knife holder blocks / mounting sections, which are connected on both sides of the knife holder surface / formed, preferably welded. Particularly preferably, the knife holder blocks / mounting portions and the knife holder surface are made of a single component. In the knife holder surface, a recess / recess is introduced, which receives the knife, on which in turn preferably a knife cover is mounted to give the radial top of the knife a convex curve. The blade cover has at least one, preferably two holes, which contain or receive screws, rivets or similar fastening means. The at least one fastening means is by at least one through hole in the knife / Cutting edge through the blade holder surface in the recess connected by screwing technology.
Die Stege sind so angeordnet, dass mindestens ein Messerhalter, der zwischen zwei Stegen gespannt/angeordnet ist, einen dritten (dazwischen liegenden) Steg überspannt, der vorzugsweise unterhalb der überspannenden Messerhalters abgeflacht ist, um zwischen sich und der radialen Unterseite des Messerhalters einen Radialspalt zu bilden (Spanraum). An den Stegen können mehr als ein Messerhalter pro Steg befestigt sein. Sollten mehrere Messerhalter an einem Steg befestigt sein, verteilen sich die Messerhalter gleichmäßig auf der Oberfläche des Steges in dessen Umfangsrichtung. So sind die Messerhalter bei zwei Messerhaltern um 180 Grad beabstandet, bei 3 Messerhalter um 120 Grad, bei 4 Messerhalter um 90 Grad und so weiter im Sinne einer logischen Reihe. Die Anordnung der Messerhalter im Rotor ist die, dass wenigstens ein Messerhalter an einem ersten und einen dritten Steg fixiert ist und den dazwischen liegenden zweiten Steg überspannt. Bei vier Stegen ist wenigstens ein Messerhalter an dem ersten und dritten Steg fixiert und überspannt den zweiten Steg, wobei an dem zweiten und dem vierten Steg wenigstens ein weiterer Messerhalter im Umfangsabstand zum ersten Messerhalter angeordnet ist, der dann den dritten Steg überspannt, und so weiter. Bei einer höheren Anzahl von Stegen ist der weitere Aufbau (nach Art einer Treppe) analog.The ridges are arranged such that at least one knife holder stretched between two ridges spans a third (intermediate) ridge, preferably flattened below the spanning knife holder, to define a radial gap between itself and the radial underside of the knife holder form (chip space). At the webs more than one knife holder per bridge can be attached. If several knife holders are attached to a web, the knife holders distribute evenly on the surface of the web in its circumferential direction. For example, the blade holders are 180 degrees apart in two blade holders, 120 degrees in the case of 3 blade holders, 90 degrees in the case of 4 blade holders, and so on in the sense of a logical row. The arrangement of the knife holder in the rotor is that at least one knife holder is fixed to a first and a third web and spans the intermediate second web. At four webs at least one knife holder is fixed to the first and third web and spans the second web, wherein at the second and the fourth web at least one further knife holder is arranged at a circumferential distance from the first knife holder, which then spans the third web, and so on , With a higher number of webs, the further structure (in the manner of a staircase) is analogous.
Unter den beiden Fixier-Stegen sind die beiden Stege zu verstehen, an denen jeweils ein Messerhalterklotz eines Messerhalters befestigt ist. In anderen Worten sind die Fixier-Stege die Stege, zwischen denen der Messerhalter gespannt bzw. angebracht ist.The two fixing webs are to be understood as meaning the two webs, to each of which a knife holder block of a knife holder is fastened. In other words, the fixing webs are the webs between which the knife holder is stretched or mounted.
Unter überspannten Steg versteht man dabei den Steg, der radial unter dem Messerhalter sowie axial zwischen den Fixierstegen bezüglich des jeweiligen Messerhalters verläuft. In anderen Worten ist der überspannte Steg der mittlere Steg, der zwischen den Stegen angeordnet ist, die einen Messerhalterblock aufweisen und zwischen denen somit ein Messerhalter gespannt bzw. angebracht ist. In wieder anderen Worten ausgedrückt, verläuft der Spanraum des überspannten Stegs radial unter dem Messer hindurch, das sich auf dem Messerhalter befindet, der von den beiden axial außen liegenden Stegen getragen wird, welche schließlich den jeweiligen Spanraum axial begrenzen.An overstretched web is understood to mean the web which extends radially below the knife holder and axially between the fixing webs with respect to the respective knife holder. In other words, the spanned web is the central web, which is arranged between the webs, which have a knife holder block and between which thus a knife holder is mounted or mounted. In again In other words, the chip space of the spanned web extends radially under the knife, which is located on the knife holder, which is supported by the two axially outer webs, which ultimately limit the respective chip space axially.
Vorteilhaft bei einer Bauform eines Hackrotors wie oben dargelegt, ist die radiale Zugänglichkeit der Befestigungsmittel, wie zum Beispiel der Schrauben, mittels derer der Messerhalter und die Messerabdeckung an dem jeweiligen Steg befestigt sind. Dadurch sind die erwähnten Elemente leicht abzunehmen und zu wechseln, zum Beispiel bei Beschädigungen.Advantageous in a design of a chopping rotor as set forth above, the radial accessibility of the fastening means, such as the screws, by means of which the knife holder and the knife cover are attached to the respective web. As a result, the mentioned elements are easy to remove and change, for example, in case of damage.
Die Stege des Hackrotors weisen jeweils Vertiefungen/Abflachungen an den Stegrücken zur Aufnahme des wenigstens einen Schneidenhalterklotzes/Messerhalterklotzes (auch Klotz genannt) auf. Die Vertiefungen für den Messerhalterklotz sind vorzugsweise rechteckförmig in die Stege eingebracht, vorzugsweise durch Fräsen. Eine Rechteckform gewährleistet in Drehrichtung aber auch in der entgegen gesetzten Richtung die beste Kraftübertragung in Umfangsrichtung. Die Vertiefungen weisen dabei Radialbohrungen mit Gewinden auf, in denen die Schrauben mit denen der Messerhalterklotz an dem Steg befestigt wird, eingebracht werden können. Es ist aber auch eine alternative Befestigung der (Messerhalte-)Klötze mittels Schweißen, Löten, Nieten oder ähnlichem möglich. Die Seitenwände der Vertiefungen und die Bodenfläche der Vertiefungen sind durch abgerundete Ecken vorzugsweise im 90 Grad Winkel verbunden. Die Dimensionierung der einzelnen Vertiefungen ist an die dafür vorgesehenen Klötze derart angepasst, dass die Klötze möglichst ohne Spiel in den Vertiefungen sitzen, um optimal in Umfangsrichtung wirkende Kräfte in die Stege einleiten zu können. Es ist aber auch grundsätzlich möglich, die Klötze ohne Vertiefungen direkt an den Rücken der Stege zu befestigen.The webs of the chopping rotor each have recesses / flats on the web back for receiving the at least one cutter holder block / knife holder block (also called log). The recesses for the knife holder block are preferably rectangular in the webs introduced, preferably by milling. A rectangular shape ensures the best power transmission in the circumferential direction in the direction of rotation but also in the opposite direction. The recesses in this case have radial bores with threads in which the screws with which the blade holder block is attached to the web, can be introduced. But it is also an alternative attachment of the (Messerhalte-) blocks by welding, soldering, rivets or the like possible. The side walls of the recesses and the bottom surface of the recesses are connected by rounded corners, preferably at 90 degrees angle. The dimensioning of the individual wells is adapted to the designated blocks so that the blocks sit as possible without play in the wells to be able to initiate forces acting optimally in the circumferential direction in the webs can. But it is also possible in principle to attach the blocks without depressions directly to the back of the webs.
Die Klötze sind mittels einer lösbaren Verbindung in den Vertiefungen angebracht. Vorzugsweise sind die Klötze in die Vertiefungen der Stege geschraubt, sie können aber auch mittels anderer lösbaren Verbindungen an dem Steg befestigt werden. Die lösbare Verbindung erlaubt eine schnelle Auswechslung der Klötze. In besonderen Fällen können die Klötze auch mittels nichtlösbarer Verbindungen wie Schweißen oder Löten an den Stegen befestigt sein.The blocks are mounted in the recesses by means of a releasable connection. Preferably, the blocks are screwed into the recesses of the webs, they can but also be attached by means of other releasable connections to the bridge. The detachable connection allows quick replacement of the blocks. In special cases, the blocks can also be attached to the webs by means of non-detachable connections such as welding or soldering.
Die Anzahl der Bohrungen in den Klötzen ist für den jeweiligen Klotz charakteristisch. Charakteristisch in dem Sinne, dass ein Algorithmus erkennbar ist im Zusammenhang mit der Anzahl der Bohrungen. In einem bevorzugten Ausführungsbeispiel sind somit in jeden Messerhalterklotz beispielsweise vier Bohrungen angebracht. Durch die Anzahl der Bohrungen kann in einem Fall, in dem Messerhalterklötze unterschiedlicher Größe an einem Hackrotor vorhanden sind, nur der jeweilige, dafür vorgesehene Klotz in die jeweilige, passende Vertiefung eingebracht werden (Poka-Yoke-Prinzip). Durch die Anzahl der Bohrungen ist die Zuordnung schon auf den ersten Blick für den Anwender sichtbar. Somit ist eine Verwechslung ausgeschlossen und eine fehlerhafte Montage der falschen Klötze am falschen Ort gar nicht erst möglich.The number of holes in the blocks is characteristic of the respective block. Characteristic in the sense that an algorithm is recognizable in connection with the number of holes. In a preferred embodiment, four holes are thus mounted in each blade holder block, for example. By the number of holes in a case in which knife holder blocks of different sizes are present on a pecking rotor, only the respective, intended for this purpose log into the appropriate, appropriate depression are introduced (Poka-Yoke principle). Due to the number of holes, the assignment is already visible to the user at first glance. Thus, a confusion is excluded and a faulty installation of the wrong blocks in the wrong place not even possible.
Der überspannte Steg ist zur Drehrichtung und der gegenüberliegenden Richtung hin offen und bildet somit unter dem Messerhalter einen in Umfangsrichtung des Rotors offenen Spanraum, vorzugsweise mit einer wellenförmigen Spanleitfläche.The spanned web is open to the direction of rotation and the opposite direction and thus forms under the knife holder open in the circumferential direction of the rotor chip space, preferably with a wave-shaped chip guide surface.
Ein Spanraum (oder auch Spankammer) ist ein Raum unter dem Messer. Er dient der Aufnahme des abgetrennten Materials und befördert dieses bei der Rotation aus dem Hackrotor. Der in Umfangsrichtung offene Spanraum der Erfindung weist vorzugsweise nur eine Ecke/Kante auf, dort wo die schneidenvorgelagerte Stegoberfläche des überspannten Stegs in den Spannraum bzw. in die den Spanraum bildende Abflachung des überspannten Stegs übergeht. Der ansonsten eckenlose Rücken des überspannten Stegs im Bereich des Spanraums, ist bevorzugt in welliger oder abgerundeter Ausführung ausgebildet und verhindert so ein Verkeilen der Hackschnitzel. Dies begünstigt die Spanableitung bzw. die Spanabfuhr aus dem Spanraum, was eine höhere Rotationsgeschwindigkeit ermöglicht und somit ein größeres Produktionsvolumen pro Zeiteinheit.A chip space (or chip chamber) is a space under the knife. It serves to receive the separated material and conveys this during rotation out of the hack rotor. The open in the circumferential direction chip space of the invention preferably has only one corner / edge, where the cutting upstream web surface of the spanned web merges into the clamping space and in the chip space forming flattening of the spanned web. The otherwise cornerless spine of the spanned web in the region of the chip space is preferably formed in wavy or rounded design and thus prevents wedging of the wood chips. This favors the chip removal or chip removal from the Chip space, which allows a higher rotational speed and thus a larger production volume per unit time.
Es ist hierbei vorteilhaft, wenn der dazwischen liegende Steg, das heißt der von dem Messerhalter überspannte / überbrückte Steg, von einer bis auf die Wellenaufnahme verlaufenden Radialkante, also einer in der Radialrichtung des Hackrotors verlaufenden Kante, definiert / begrenzt ist und somit in Umfangsrichtung ein Scheibenfragment / eine Teilkreisscheibe darstellt, um das Volumen des Spanraums zu vergrößern. Der zuvor vorgestellte weiche Übergang zwischen dem überspannten Steg und dem Spanraum ist in dieser Ausführungsform nicht erwünscht, um den Spanraum als möglichst großes Hohlvolumen auszubilden, das eine dementsprechende Hackschnitzelzerkleinerung ermöglicht und das die Gefahr eines Hackschnitzelaufstaus in dem Spanraum weiter minimiert.In this case, it is advantageous if the intermediate web, that is to say the web spanned / bridged by the knife holder, is defined / delimited by a radial edge running down to the shaft receptacle, that is to say an edge extending in the radial direction of the chopping rotor, and thus in the circumferential direction Disk fragment / a partial disk represents to increase the volume of the chip space. The previously presented soft transition between the spanned web and the chip space is not desirable in this embodiment to form the chip space as large as possible hollow volume, which allows a corresponding woodchip comminution and minimizes the risk of woodchip backlog in the chip space.
Insbesondere wenn die Wellenaufnahme im Bereich des Spanraums umfangsseitig derart abgetragen / abgefräst / abgeschnitten ist, dass sie einen Spanraumgrund als gerade / plane Ebene ausbildet, ist dem Ziel der Spanraumvergrößerung weiter Folge geleistet. Diese gerade Ebene, die also keine bzw. nur eine minimale Wölbung aufweist, steht orthogonal zur Radialrichtung des Hackrotors. Die Ebene / der Spanraumgrund erstreckt sich im Wesentlichen über die gesamte axiale Distanz zwischen den den Messerhalter abstützenden Fixier-Stegen.In particular, if the wave recording in the area of the chip space is removed / cut / cut off on the circumference in such a way that it forms a chip space floor as a straight / flat plane, the goal of the chip space enlargement is continued. This straight plane, which thus has no or only a minimal curvature, is orthogonal to the radial direction of the chopping rotor. The plane / Spanraumgrund extends substantially over the entire axial distance between the knife holder supporting fixing webs.
Die Fixierstege weisen sich in Axialrichtung erstreckende Durchgangsöffnungen auf, die vorzugsweise in dem Bereich angeordnet sind, an dem sich bei einem benachbarten Steg der Spanraum befindet. Dadurch wird der jeweilige Spanraum in Axialrichtung nicht vollständig durch die jeweiligen Fixierstege geschlossen sondern bleibt durch die vorstehend erwähnten Durchgangsöffnungen für die Hackschnitzel durchlässig. Diese Öffnungen sind bevorzugt rund, sie können aber auch jegliche andere Form aufweisen und durch Fräsungen oder ähnlichem realisiert werden. Diese Öffnungen haben zwei Effekte:The fixing webs have passage openings extending in the axial direction, which are preferably arranged in the region where the chip space is located at an adjacent web. As a result, the respective chip space in the axial direction is not completely closed by the respective fixing webs but remains permeable to the chips by the above-mentioned passage openings. These openings are preferably round, but they can also have any other shape and be realized by milling or the like. These openings have two effects:
So wird erstens das Gewicht des Rotors durch diese Bohrungen verringert, was das Massenträgheitsmoment beim Anlaufen des Rotors verringert, und den Hackrotor somit beim Starten beschleunigt und vor allem auch energieeffizienter macht. Der zweite Effekt besteht darin, dass im Fall einer Verstopfung des Spannraumes eine Eisenstange oder ähnliches zum Lösen der Verstopfung durch die Durchgangsöffnungen geführt werden kann und einen Eingriff bzw. Zugang in dem verstopften Spannraum somit wesentlich vereinfacht.Thus, first, the weight of the rotor is reduced by these holes, which reduces the moment of inertia when starting the rotor, and thus makes the chopping rotor when starting accelerated and, above all, more energy efficient. The second effect is that, in the case of clogging of the clamping space, an iron rod or the like for releasing the clogging can be passed through the through holes, thus substantially facilitating engagement in the clogged clamping space.
Der Messerhalter des Hackrotors weist eine vertiefte Messeraufnahme zur Aufnahme des Messers und der Messerabdeckung auf, die an ihrem Drehrichtungsabgewandten Ende einen Anschlag hat, der sowohl das Messer als auch die Messerabdeckung abstützt.The knife holder of the chopping rotor has a recessed blade receptacle for receiving the knife and the blade cover, which has a stop at its end facing away from the direction of rotation, which supports both the knife and the blade cover.
In anderen Worten hat die Schneiden- / Messeraufnahme eine Vertiefung zur Aufnahme des Messers und dessen Messerabdeckung, wobei die Vertiefung von dem drehrichtungszugewandten Ende des Messerhalters bis zu dem Anschlag in dem Messerhalter eingebracht ist. Dadurch, dass der Anschlag beide Elemente in Rotationsrichtung abstützt, sowohl die Messerabdeckung wie auch das Messer, kann eine erhöhte Sicherheit gegen ein Abschlagen durch das Ausgangmaterial oder harte Fremdkörper wie Eisen oder Steine erreicht werden. Die Rückseite des Messers und der Messerabdeckung stützen sich am Anschlag der Messeraufnahme ab, um die Kraft optimal übertragen zu können. Dabei ist das Messer vorzugsweise aus einem sehr harten Material gefertigt und die Messerabdeckung aus einem etwas weicheren aber immer noch harten Material. Dies erlaubt es, Kosten einzusparen. Besonders bevorzugt ist es, nur die Klinge/die Schneide aus einem sehr harten Material und den restlichen Körper des Messers hingegen aus einem weicheren Material herzustellen, da er durch den Messerhalter und die Messerabdeckung geschützt ist.In other words, the cutting / blade holder has a recess for receiving the knife and its blade cover, wherein the recess is introduced from the direction of rotation facing the end of the knife holder up to the stop in the knife holder. The fact that the stop supports both elements in the direction of rotation, both the knife cover and the knife, increased security against knocking by the starting material or hard foreign bodies such as iron or stones can be achieved. The back of the knife and the blade cover are based on the stop of the blade holder in order to transfer the power optimally. The knife is preferably made of a very hard material and the knife cover made of a slightly softer but still hard material. This allows to save costs. On the other hand, it is particularly preferable to make only the blade / blade of a very hard material and the remaining body of the blade of a softer material, since it is protected by the blade holder and the blade cover.
Jeder Steg nimmt vorzugsweise wenigstens einen Messerhalterklotz auf, und besonders bevorzugt zwei, die diametral gegenüberliegen. Der Messerhalter weist insbesondere Halterschutzplatten auf, die aus einem härteren Material bestehen als der Messerhalter selbst, wobei die Halterschutzplatten vorzugsweise angelötet oder angeschweißt sind. Der Messerhalter ist dabei an seiner radial nach außen gerichteten Oberfläche mit den Platten bzw. Halterschutzplatten ausgestattet. Die Platten verkleiden die ganze Oberfläche des Messerhalters mit Ausnahme des Flächenabschnitts an dem das Messer platziert werden soll. Die Platten sind an der dem Ausgangsmaterial zugewandten Seite angeordnet. Sie schützen somit den Messerhalter vor Abnutzung.Each web preferably receives at least one knife holder block, and more preferably two diametrically opposed. The knife holder has in particular holder protection plates, which consist of a harder material than the Knife holder itself, the holder protection plates are preferably soldered or welded. The knife holder is equipped on its radially outwardly directed surface with the plates or holder protection plates. The plates cover the entire surface of the knife holder with the exception of the surface section at which the knife is to be placed. The plates are arranged on the side facing the starting material. They thus protect the knife holder from wear.
Figurenbeschreibung
- Figur 1
- zeigt eine erste Ausführungsform eines Hackrotors in einer perspektivischen Ansicht.
Figur 2- zeigt die erste Ausführungsform des Hackrotors in einer weiteren Ansicht.
- Figur 3
- zeigt den Hackrotors mit mehreren Spanräumen.
Figur 4- zeigt einen Messerhalter perspektivisch dargestellt.
- Figur 5
- zeigt eine Vertiefung perspektivisch dargestellt.
- FIG. 1
- shows a first embodiment of a chopping rotor in a perspective view.
- FIG. 2
- shows the first embodiment of the chopping rotor in another view.
- FIG. 3
- shows the chopping rotor with several chip spaces.
- FIG. 4
- shows a knife holder shown in perspective.
- FIG. 5
- shows a recess shown in perspective.
In
Die zentrale Wellenaufnahme 4 ist dafür ausgelegt und angepasst, von einer Welle in Rotation versetzt zu werden. Die Wellenaufnahme 4 ist vorzugsweise hohlzylindrisch ausgestaltet. An der Wellenaufnahme sind die Stege 6 angebracht/ausgebildet. Des Weiteren weist die Wellenaufnahme 4 Ausweiser 12 in den Freiräumen zwischen den Stegen 6 auf, die sich rippenartig partiell in Umfangsrichtung erstrecken. An den Ausweisern 12 können Sicheln 16 bzw. sichelförmige Abstandshalter montiert werden, die das Hackgut bei Rotation des Hackrotors 2 radial aus diesem befördern. Die Freiräume zwischen den Stegen 6 werden als Ringnute 14 bezeichnet.The
Die Stege 6 sind in Form (teilkreis-)runder Scheiben an der Wellenaufnahme 4 angebracht. Die wenigstens drei, vorzugsweise sechs Stege 6 sind planparallel in Richtung der Rotationsachse zueinander auf der Wellenaufnahme 4 angeordnet. Die Stege 6 verlaufen um die Wellenaufnahme 4 herum. Die Stege 6 weisen an deren Rücken radiale Vertiefungen 20 auf. Die Vertiefungen 20 an der radialen Oberfläche der Stege 6, also dem Umfang/Rücken der Stege 6, ist als wenigstens eine Messerhalterklotzaufnahme 20 ausgebildet. Die Stege 6 weisen im Bereich des Spanraums 10 wenigstens eine axiale Durchgangsöffnung 22 auf.The
Der Messerhalter 8 weist, wie eingangs erwähnt, eine (mittlere) Messerhalterfläche 24 auf, die zwei Schneidenhalterklötze / Messerhalterklötze oder Montageabschnitte 26, die in den Vertiefungen 20 angebracht sind, miteinander verbindet. In anderen Worten ist die Messerhalterfläche 24 zwischen den Messerhalterklötzen 26 angeordnet bzw. gebrückt. Da die Messerhalterklötze 26 an den (Fixier-)Stegen 6 fixiert/fixierbar sind, werden auch die Stege 6 durch die Messerhalterfläche 24 und somit durch den Messerhalter 8 verbunden bzw. gespannt bzw. gebrückt. Die Hauptfunktion des Messerhalters 8 besteht darin, dass er erstens das Messer 28 aufnimmt/lagert und zweitens den weiteren, dazwischen liegenden Steg 6 überbrückt, um den Spanraum 10 mit der gewünschten Geometrie auszubilden. Das bedeutet, dass zwischen den zwei Stegen 6, an denen ein jeweiliger Messerhalter 8 fixiert ist (Fixier-Stege), ein dritter Steg 6 angeordnet ist, auch wenn dieser im Bereich des Spanraums 10 unterbrochen ist. Die zwei äußeren Stege 6 nehmen den Messerhalter 8 über die Klötze 24 mittels der Vertiefung 20 auf. An der Stelle in Umfangsrichtung, an der bei den beiden äußeren Stegen 6 der Messerhalter 8 angeordnet ist, weist der Messerhalter 8, der zwischen den beiden Fixier-Stegen 6 liegt, den Spanraum 10 auf, da dieser von dem Messerhalter 8 überspannt / überbrückt ist. Der Spanraum 10 bildet dabei Spanraumgrund 42 in Form einer geraden Ebene im Bereich des dazwischen liegenden Stegs 6 aus, so dass der Messerhalter 8 ohne Berührung des überspannten Stegs 6 bzw. des dazwischen angeordneten Stegs 6 zwischen den beiden äußeren Fixier-Stegen 6 verläuft. Bei einer höheren Anzahl von Stegen 6 sind alle oder alle bis auf die beiden ganz außen liegenden Stege 6 gleichzeitig überspannende Stege (Fixier-Stege) 6 und überspannte (dazwischen liegende) Stege 6.The
Der Messerhalter 8 weist neben der Messerhalterfläche 24 und den zwei Messerhalterklötzen 26 noch eine Vertiefung/Mulde 30 auf der radial zur Rotationsachse entfernten (radial äußeren) Seite auf. Des Weiteren sind auf dieser Seite der Messerhalterfläche 24 auch noch Halterschutzplatten angebracht. Die Vertiefung 30 ist dafür vorgesehen und angepasst, das Messer 28 und teilweise eine Messerabdeckung 34 aufzunehmen. Genauer gesagt liegt die Messerabdeckung 34 auf dem Messer 28, das wiederum in der Vertiefung 30 auf der Messerhalterfläche 24 des Messerhalters 8 liegt. Die Messerhalterabdeckung 34 weist Bohrungen, vorzugsweise Sacklochbohrungen, auf, in denen Befestigungsmittel, vorzugsweise Schrauben, aufgenommen sind, die die Messerhalterabdeckung 34 über Durchgangsbohrungen im Messer 28 mit dem Messerhalter 8 verbinden. Die Vertiefung 30 weist einen Messeranschlag 36 auf, der zur Kraftübertragung von dem Hackrotor 2 über die Wellenaufnahme 4 auf zumindest einen der Stege 6, weiter auf den Messerhalter 8 und somit auf das Messer 28 und auf die Messerabdeckung 34 dient. Das Messer 28 ist das Bauteil des Hackrotors 2 aus dem härtesten Material. Die Messerabdeckung 34 und die Halterschutzplatten sind auch aus einem Material, das im Vergleich zu der Wellenaufnahme 4 oder auch dem Körper des Messerhalters 8 härter sind.In addition to the
Der Spanraum 10 ist eine Aussparung bzw. Vertiefung auf der radial zur Rotationsachse am meisten entfernten Oberfläche des jeweiligen Steges 6 bzw. auf dessen Umfangfläche. Der Spanraum 10 bzw. der Spanraumgrund 42 verläuft gerade, jedoch entlang des Umfangs des Steges 6. Der Spanraum 10 ist so angeordnet, dass er zumindest teilweise vor dem Messer 28 (vorauseilend), das von zwei Stegen 6 gehalten wird, beginnt/liegt. Eine Oberflächenkante von vorzugsweise 90 Grad ist zwischen der radialen Oberfläche des Steges 6 und der Seitenwand der Vertiefung bzw. Aussparung ausgebildet. Die Oberflächenkante ist dem Messer 28 in Rotationsrichtung zumindest teilweise vorgelagert angeordnet. Die Seitenwand geht in dem vorliegenden Ausführungsbeispiel unter Abstufung in den Spanraumgrund 42 über. Der Spanraumgrund 42 geht am anderen Ende der Vertiefung bzw. des Spanraumes 10 ohne Ecken / abknickende Übergänge wieder in die Oberfläche des jeweiligen Stegs 6 über. Hierbei wird eine Radialkante 40 ausgeformt. Der Spanraum 10 bzw. der Spanraumgrund 42 bildet somit einen im Rotorquerschnitt stufigen / kantigen Übergang von der in Rotationsrichtung vorgehenden Oberflächenkante bzw. dem Beginn des Spanraums 10 zu dem in Rotationsrichtung nachfolgenden Übergang des Spanraums 10 zur Oberfläche des Stegs 6.The
Die Ausweiser 12 sind auf Flächen zwischen den planparallel beabstandeten Stegen 6, also der Ringnut 14, angebracht. Diese Ausweiser 12 sind in der Form von Erhöhungen bzw. kleinen, kurzen Stegen/Leisten am Boden der Ringnut 14 angebracht. Auf ihnen wiederum sind die Sicheln 16 etwa angeschraubt. Sie sind dem Messer in Rotationsrichtung vorgehend angebracht. Die Ausweiser 12 mit oder ohne Sichel haben die Aufgabe, das Hackgut, das sich in den Zwischenräumen zwischen den Stegen 6, also der Ringnut 14, sammelt, zu entfernen. Der Ausweiser 12 und/oder die Sichel 16 weisen axial ausgerichtete Öffnungen an ihren Seitenwänden in der Form von Durchgangsbohrungen auf, um eine Befestigungsaufnahme auszubilden.The
Die Ringnut 14 ist der Raum zwischen den Stegen 6. Den Boden der Ringnut 14 bildet die Außenfläche der zylindrischen Wellenaufnahme 4 und die Seitenflächen der Ringnut 14 sind die seitlichen Flächen der scheibenförmigen Stege 6. Die Ringnuten 14 sind ebenso wie die Stege 6 im Bereich des Spanraums 10 vom Spanraumgrund 42 unterbrochen.The bottom of the
Die Vertiefungen 20 sind an der radialen Oberfläche der Stege 6, also zu der radial am meisten entfernten Oberfläche von der Rotationsachse, eingebracht und dafür geeignet und angepasst, den jeweiligen, in der Größe korrespondierenden Gegenpart / "Klotz" 26 des Messerhalters 8 aufzunehmen. Die Vertiefungen 20 sind vorzugsweise rechteckförmig und an ihren Ecken, die von der Seitenwand der Vertiefung in den Boden der Vertiefung übergehen, abgerundet.The
Die axiale Durchgangsöffnung 22 bzw. eine Mehrzahl von axialen Durchgangsöffnungen 22 befindet sich in den Stegen 6. Diese Öffnungen 22 sind Durchgangsbohrungen in den Stegen 6. Sie dienen der Gewichtsreduktion der Stege 6 und der Entfernung von Hackgut in den Ringnuten 14, indem durch sie eine Stange zum Entfernen durch einen Bediener durchführbar ist. Diese Öffnungen 22 sind demnach so angeordnet, dass sie sich bei benachbarten, parallelen Stegen 6 an der Stelle befinden, an der sich der Spanraum 10 befindet. Das bedeutet, die Öffnungen 22 des einen Stegs 6 und der Spanraum 10 des nebenstehenden Stegs 6 sind auf einer Winkellage bzw. sind sie parallel zueinander auf den Stegen 6 angeordnet.The axial through
In
In
Ergänzend sei erwähnt, dass es möglich ist, dass sich der Messerhalter 8 bzw. die Messerhalterfläche 24 über einen in Radialrichtung verlaufenden Abstützsteg an dem darunterliegenden Steg 6 bzw. der Spangrundfläche 42 abstützt. Dadurch dass der Abstützsteg klein gehalten wird, ist immer noch ein vergleichsweise niedriges Risiko vorhanden, dass der Spanraum 10 verstopft, bezüglich dem Stand der Technik. Auch ist es durch diese Bauform möglich, einen höheren radialen Druck zu der Rotationsachse hin aufzubringen, da der Messerhalter 8 sich abstützen kann und deshalb nicht mehr verbogen werden kann.In addition, it should be mentioned that it is possible for the
Mittels der variierbaren, also flexibel ausgestaltbaren, Anordnung der Radialkante 40 in Umfangsrichtung sowie mittels des Messerhalteklotzes 26 lässt sich die Größe des Spanraums 10 über verschiedene Kenngrößen anpassen / flexibel vergrößern, was es dem erfindungsgemäßen Hackrotor 2 ermöglicht, die zu erzielende Hackschnitzelgröße auf das jeweilige Anwendungsgebiet anzupassen.By means of the variable, so flexibly ausgestaltbaren, arrangement of the
Um den Spanraum 10 weiter zu vergrößern, ist ein Spanraumgrund / Spanraumboden 42 gegenüber dem restlichen radialen Außenbereich der Wellenaufnahme 4 nach radial innen abgetragen. Anders ausgedrückt findet im Bereich des Spanraums 10 eine Ausbuchtung / Aushebung des Spanraumgrunds 42 statt, wodurch das Spanraumvolumen weiter vergrößert ist. Der Spanraumgrund 42 stellt im Wesentlichen eine gerade Ebene dar, die keine Wölbung aufweist. Der Spanraumgrund 42 ist zudem derart angeordnet, dass eine Gerade existiert, die zu der geraden Ebene des Spanraumgrunds 42 und zur Rotationsachse des Hackrotors 2 orthogonal steht.In order to further increase the
Auf dem Spanraumgrund 42 sind überdies Spanraumausweiser 44 angebracht, die die Form eines Kreisfragments aufweisen und einen Übergang zwischen dem Spanraumgrund 42 und den Fixier-Stegen 6 gestuft ausgestalten, was etwa der Führung von Hackschnitzeln im Spanraum 10 dient.On
- 22
- HackrotorHack rotor
- 44
- Wellenaufnahmeshaft mount
- 66
- Stegweb
- 88th
- Messerhalterknife holder
- 1010
- Spanraumchip space
- 1212
- AusweiserAusweiser
- 1414
- Ringnutring groove
- 1616
- Sichelsickle
- 1818
- Fixierelementefixing
- 2020
- Vertiefung / MesserhalterklotzaufnahmeRecess / knife holder block pick-up
- 2222
- Öffnungopening
- 2424
- MesserhalterflächeKnife holder surface
- 2626
- MesserhalterklotzKnife holder Klotz
- 2828
- Messerknife
- 3030
- Vertiefungdeepening
- 3232
- Schraubenscrew
- 3434
- Messerabdeckungblade cover
- 3636
- Messeranschlagknife attack
- 3838
- Aufnahmebohrunglocation hole
- 4040
- Radialkanteradial edge
- 4242
- SpanraumgrundChip-space root
- 4444
- SpanraumausweiserChip space Ausweiser
Claims (10)
Applications Claiming Priority (1)
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DE102017106543.1A DE102017106543A1 (en) | 2017-03-27 | 2017-03-27 | Hack rotor |
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EP3381563A1 true EP3381563A1 (en) | 2018-10-03 |
EP3381563B1 EP3381563B1 (en) | 2020-12-09 |
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EP18163101.1A Active EP3381563B1 (en) | 2017-03-27 | 2018-03-21 | Chipper rotor |
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DE (1) | DE102017106543A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109968466A (en) * | 2019-04-25 | 2019-07-05 | 天津威猛机械制造有限公司 | A kind of wood chipper rotor |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CA2638898A1 (en) * | 2008-08-19 | 2010-02-19 | Usitech Nov Inc. | Protective guard members for cutting tooth assemblies mounted on a brush cutting head |
EP2255882A1 (en) * | 2009-05-25 | 2010-12-01 | KOMPTECH GmbH | Grinding machine and tool for use in same |
EP2277626A2 (en) * | 2009-07-22 | 2011-01-26 | Jenz GmbH Maschinen- und Fahrzeugbau | Rotor for a comminution machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT508095B1 (en) | 2009-03-27 | 2011-01-15 | Eschlboeck Maschb Gmbh | DEVICE FOR CRIMPING WOOD |
-
2017
- 2017-03-27 DE DE102017106543.1A patent/DE102017106543A1/en active Pending
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2018
- 2018-03-21 EP EP18163101.1A patent/EP3381563B1/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2638898A1 (en) * | 2008-08-19 | 2010-02-19 | Usitech Nov Inc. | Protective guard members for cutting tooth assemblies mounted on a brush cutting head |
EP2255882A1 (en) * | 2009-05-25 | 2010-12-01 | KOMPTECH GmbH | Grinding machine and tool for use in same |
EP2277626A2 (en) * | 2009-07-22 | 2011-01-26 | Jenz GmbH Maschinen- und Fahrzeugbau | Rotor for a comminution machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109968466A (en) * | 2019-04-25 | 2019-07-05 | 天津威猛机械制造有限公司 | A kind of wood chipper rotor |
CN109968466B (en) * | 2019-04-25 | 2024-01-26 | 天津威猛机械制造有限公司 | Knife roller of wood chipper |
Also Published As
Publication number | Publication date |
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EP3381563B1 (en) | 2020-12-09 |
DE102017106543A1 (en) | 2018-09-27 |
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