Classifications

• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
  • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
  • A24B15/18—Treatment of tobacco products or tobacco substitutes
• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
  • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
  • A24B15/10—Chemical features of tobacco products or tobacco substitutes
  • A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
  • A24B3/00—Preparing tobacco in the factory
  • A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
  • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
  • A24C5/01—Making cigarettes for simulated smoking devices

Definitions

• the present invention relates to a method for processing tobacco materials with a high content of small tobacco particles, in particular a method for processing tobacco dust in tobacco preparation for the production of smoking articles.
• tobacco particles which may be obtained at various points in tobacco processing (e.g., transportation, tobacco preparation, smoking article manufacture), to make them useful.
• tobacco mince may be included as one of the input materials for tobacco reconstitution, e.g. the tobacco sheet production can be used.
• tobacco sheet production can be used.
• continuous tobacco material bodies are produced, such as foils, sheets, threads, etc.
• a process for producing agglomerates is known.
• agglomerates of the smallest tobacco particles, in particular of tobacco dust, ie larger particle complexes which are not undesirably separated out in a cigarette manufacturing machine The finest tobacco dust particles are mixed with binders and liquid and then ejected from a compression and heating chamber to form agglomerates, that is the larger units.
• the object of the present invention to provide a method of processing tobacco particles which overcomes the aforementioned disadvantages of the prior art.
• the tobacco small parts processing should be simple and inexpensive.
• a material to be processed which comprises tobacco small parts and tobacco material is subjected to an increased mechanical pressure and in particular also elevated temperature and humidity, in order to adhere the tobacco small parts permanently to the tobacco material.
• the small pieces of tobacco are no longer sorted out and processed separately, but combined with a tobacco material to form a unit, in order to use the tobacco material with the tobacco small parts attached thereto later in the manufacture of smoking articles. This saves you the time-consuming separate processing.
• the small tobacco parts are simply already attached to a material or connected to the material, which is later used anyway for smoking article production.
• the material to be processed is expanded at the end of processing by depressurization and concomitant flash evaporation.
• the present invention achieves a significant shift in size distribution towards larger particles, especially in the desired size range of 1-4mm. This can be demonstrated by sieve analyzes before and after the treatment according to the invention.
• tobacco small parts are smaller than the cut width of tobacco (eg, ⁇ 1 mm), and more specifically, tobacco small parts are significantly smaller than the cut width of tobacco (eg, ⁇ 0.5 mm).
• tobacco material when used herein, it basically means tobacco parts which are larger or substantially larger than tobacco small parts, in particular those tobacco parts which are suitable for use in smoking articles or at most have to be comminuted thereto.
• the tobacco material may e.g. a tobacco rib material, in particular a winnowing material, Stem Fibers or a tobacco leaf material and a mixture thereof.
• the tobacco material to be processed and the small tobacco particles are brought to a predetermined increased humidity in the present invention. Furthermore, the material to be processed is exposed to a temperature increase, which may result in particular from external heat supply and / or from the mechanical pressure generation.
• the advantages of the method according to the invention are also based in particular on the fact that tobacco materials are exposed to a mechanical pressure (for example in an extruder or a screw conveyor conditioner) together with tobacco particles under elevated temperature and defined humidity. Due to the mechanical pressure, the tobacco particles are pressed against the tobacco material and intimately connected with it.
• a mechanical pressure for example in an extruder or a screw conveyor conditioner
• the tobacco particles are pressed against the tobacco material and intimately connected with it.
• the compound of the tobacco material with the tobacco particles is so strong that the tobacco material treated according to the invention is resistant to the normal stresses of cigarette production, i. the tobacco particles do not fall off during the production of air during normal production conditions.
• the mechanical stability is thus higher than with ordinary tobacco sheet materials.
• the material to be processed may have an amount of tobacco small parts corresponding to its processing state, but may also have more than such an amount of tobacco small parts, in particular, an amount increased by tobacco small particle addition. It would not only do so ensure that the small parts of tobacco that have already accumulated are processed, and it would also be possible to process additional tobacco particles that have been produced elsewhere in the production.
• binders for binding the tobacco particles to the tobacco material: neither non-tobacco binders nor inherent, i.e., non-tobacco binders. naturally present in the tobacco binder.
• the method according to the invention it is rather possible to bind the small tobacco particles mechanically and / or by the amounts of binder (inherent binders) naturally present in the tobacco to the tobacco material.
• binder inherent binders
• Such inherent binder starch, resins, sugar Certainly are activated and thus hold the small tobacco particles to the tobacco material. This is in contrast to those methods where the incorporation of binders is almost essential, namely in the aforementioned film or agglomerate production.
• the material to be processed can, however, in principle also be processed in batches, in particular, pressed in batches, for example in a piston-cylinder unit.
• the material to be processed for the process of the invention may be preconditioned to make it suitable for processing.
• the tobacco material is for this purpose brought to one or more of the following input conditions (pressure information always as overpressure): Temperature: 80-147 ° C, preferably 100-120 ° C Input humidity: 6 - 13% Output humidity: 18 - 35%, preferably 26 - 30% Pressure (gas pressure): 0-3 bar, preferably 0-1 bar.
• the method according to the invention for tobacco small particle processing preferably takes place with one or more of the following parameters: Temperature: 80-180 ° C, preferably 140-160 ° C Input humidity: 18 - 35%, preferably 26 - 30% Output humidity: 11 - 19%, preferably 15 - 17% mechanical pressure: 80-250 bar, preferably 80-110 bar.
• input moisture and initial moisture refer in particular to the tobacco material (ribs, winnowings, stem-fibers, leaf tobacco, etc.).
• a product is preferably produced which is a non-continuous tobacco material, in particular a fibrous and / or granular smoking material or smoking article filling material.
• the method according to the invention gives a product which can be introduced into the smoking article immediately and ready for consumption. This is in particular in contrast to the production of tobacco foil (continuous tobacco material), the production of which is more complex and which still has to be cut and dried after production.
• the present invention provides a product having both a suitable size and moisture to be used directly as smoking article filler.
• the tobacco particles may be a tobacco dust material.
• the tobacco dust material may be present in significant quantities without compromising the ability of the process of the present invention to produce a superior product.
• the proportion of dust (tobacco dust) can be up to 100% of the processed material without compromising the process success.
• the method can be carried out so that the material to be processed comprises a proportion of the tobacco material which is greater than 25%. Further, the material to be processed may include a proportion of tobacco particles that is less than 75%.
• an input material having a filling capacity of 1.5 ml / g after processing on the starting material will have a filling capacity of 3 ml / g.
• increases in fillability were measured from 1.5 ml / g (input material) to 4.5 ml / g (starting material, product).
• filling capacities of materials with a high proportion of small parts or dust content are thus achieved which are comparable to those of cut laminate tobacco.
• the invention also relates to a smoking article whose smoking material or parts of its smoking material has been produced according to a method as shown and explained above in different embodiments.

Landscapes

• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• General Chemical & Material Sciences (AREA)
• Manufacture Of Tobacco Products (AREA)
• Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Priority Applications (1)

Applications Claiming Priority (2)

Publications (2)

Family

ID=36540119

Family Applications (1)

Country Status (16)

Families Citing this family (10)

Family Cites Families (17)

• 2005
  • 2005-02-10 DE DE102005006117A patent/DE102005006117B4/de active Active
• 2006
  • 2006-02-02 WO PCT/EP2006/000908 patent/WO2006084624A1/de active Application Filing
  • 2006-02-02 CA CA2601728A patent/CA2601728C/en active Active
  • 2006-02-02 RU RU2007133659/12A patent/RU2354268C1/ru active
  • 2006-02-02 PL PL06706578T patent/PL1850684T3/pl unknown
  • 2006-02-02 UA UAA200710037A patent/UA89980C2/ru unknown
  • 2006-02-02 EP EP06706578A patent/EP1850684B1/de active Active
  • 2006-02-02 KR KR1020077020403A patent/KR101005118B1/ko active IP Right Grant
  • 2006-02-02 MX MX2007009445A patent/MX2007009445A/es active IP Right Grant
  • 2006-02-02 BR BRPI0607252-6A patent/BRPI0607252B1/pt active IP Right Grant
  • 2006-02-02 ES ES06706578T patent/ES2395830T3/es active Active
  • 2006-02-02 JP JP2007554478A patent/JP4860634B2/ja active Active
  • 2006-02-02 KR KR1020107022335A patent/KR20100113648A/ko not_active Application Discontinuation
  • 2006-02-02 CN CNA2006800042281A patent/CN101115407A/zh active Pending
  • 2006-02-02 US US11/883,860 patent/US7934511B2/en active Active
  • 2006-02-02 AU AU2006212447A patent/AU2006212447B8/en active Active
  • 2006-02-02 CN CN201410426362.7A patent/CN104305517B/zh active Active
• 2007
  • 2007-07-17 ZA ZA200705954A patent/ZA200705954B/xx unknown

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