EP1754249A1 - Procede et dispositif pour enlever un composant colle sur un film souple - Google Patents

Procede et dispositif pour enlever un composant colle sur un film souple

Info

Publication number
EP1754249A1
EP1754249A1 EP04804931A EP04804931A EP1754249A1 EP 1754249 A1 EP1754249 A1 EP 1754249A1 EP 04804931 A EP04804931 A EP 04804931A EP 04804931 A EP04804931 A EP 04804931A EP 1754249 A1 EP1754249 A1 EP 1754249A1
Authority
EP
European Patent Office
Prior art keywords
film
support
component
plane
support plane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04804931A
Other languages
German (de)
English (en)
Inventor
Joachim Trinks
Andreas Marte
Wolfgang Herbst
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kulicke and Soffa Die Bonding GmbH
Original Assignee
Alphasem AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alphasem AG filed Critical Alphasem AG
Priority to EP10186245A priority Critical patent/EP2306496A3/fr
Publication of EP1754249A1 publication Critical patent/EP1754249A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S438/00Semiconductor device manufacturing: process
    • Y10S438/976Temporary protective layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/11Methods of delaminating, per se; i.e., separating at bonding face
    • Y10T156/1126Using direct fluid current against work during delaminating
    • Y10T156/1132Using vacuum directly against work during delaminating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/19Delaminating means
    • Y10T156/1928Differential fluid pressure delaminating means
    • Y10T156/1944Vacuum delaminating means [e.g., vacuum chamber, etc.]

Definitions

  • the invention relates to a method for detaching a component glued to a flexible film according to the preamble of claim 1. Such methods are used in particular in the processing of semiconductor chips to remove a large number of chips from the wafer film in rapid succession and to place them on a base.
  • the semiconductor chips with the electronic circuits arranged thereon are previously separated from the silicon wafer referred to as a wafer by sawing.
  • the wafer is glued to the wafer film stretched in a frame, the adhesion obviously having to be sufficiently high to prevent breakouts or chip detachments during the sawing process.
  • the adhesion should be as small as possible in order to avoid excessive mechanical forces acting on the chip.
  • US 2003/0075271 describes a method and device for detaching semiconductor elements, in which a detaching tool has a plurality of circumferential, concentrically arranged contact elements which can be telescopically extended, the semiconductor element being raised and the film gradually detaching.
  • the detaching tool has a pyramid-like structured suction surface. This suction surface is surrounded by a flat contact surface.
  • JP 63-228638 describes a removal tool in which a plunger with a smaller area than the electronic component is pressed against the film from below.
  • the holding device for gripping the component is designed like a fork and grasps the component in the edge area that has already been detached from the film.
  • JP 3-76139 describes a detachment tool for a semiconductor element in which a detachment stamp is combined with a needle, the detachment stamp being raised first and then the needle being pushed through the film.
  • the surface section which can be shifted plane-parallel, results in very precise control of the film deformation under the influence of the negative pressure in order to reduce the adhesive surface.
  • the stroke of the plane-parallel feed or retraction movement can be set exactly. This enables the detachment process to be adapted to certain workpiece parameters, such as certain film qualities or component heights.
  • the speed of the detachment process can also be controlled.
  • the component is held in a clamping manner between the holding surface of the holding tool and the surface section or between the holding surface and the support element until it is finally lifted off in any sequence of detachment.
  • Support of this type on both sides and preferably across the board at any time is particularly important in the case of very thin chips.
  • the surface section is withdrawn from the support plane into a detachment position while the holding tool holds the component.
  • the surface section covers a defined stroke at an adjustable speed and moves away from the underside of the film. Under the action of vacuum, the film follows the control surface section and detaches from the underside of the component, which is only supported by the support element. The component can then be detached from the connection still held by the supporting element, for which only a small amount of force is required.
  • the surface section can first be pushed out of the support plane simultaneously with the holding tool beyond the support plane and then put back into the support plane. During this displacement movement, the component is supported over a large area and held securely and stably between the holding tool and the surface section. When the surface section is pushed forward, the release process of the film is started gently along the edge, depending on the configuration of the surface section. For this purpose, it is advantageous if the surface section or the sum of the surface sections has a somewhat smaller area than the component. When resetting, the surface section continues its movement until it has again reached the separation position mentioned at the beginning.
  • a plurality of surface sections spaced apart from one another can be moved simultaneously in such a way that a support element is arranged at least between two surface sections.
  • the movable surface sections are penetrated by the support element, so that as possible in each sequence well-distributed support of the component on the underside of the film is guaranteed.
  • the film is preferably supported on the support element in a punctiform and / or linear manner, depending on the size and configuration of the component.
  • the component is supported on at least 50% of its surface at least at the beginning of the detachment process by the surface section or by the surface sections.
  • Such a large-area support is particularly important when the component is first lifted out of the support plane, an edge detachment being intended.
  • the surface section is heated. In this way, heat can be transferred to the chip or to the wafer film.
  • the temperature control is process-dependent.
  • the invention also relates to a device according to the preamble of claim 10.
  • this device is intended to be able to carry out the aforementioned method in a simple manner.
  • the device should also, if possible, be installed in existing processing machines, in particular in existing die bonders. This object is achieved according to the invention with a device which has the features in claim 8.
  • the movably mounted control element with the plane section that can be moved plane-parallel can be particularly easily with couple to the same drive system as can already be found for conventional stripping needles.
  • the control element can be both retractable and advanced relative to the support plane. In the case of very small chips, it may be sufficient if the control surface has at least one flat surface section, next to which at least one support element is arranged in a suitable manner. However, it is advantageous to have a plurality of support elements which surround the surface section at a suitable distance from one another or from the surface section. The fact that the control surface has a plurality of flat surface sections spaced apart from one another ensures a large-area support on the underside of the film. If a support element is arranged at least between two surface sections, extensive support of the component is ensured even when the surface sections are retracted below the support plane.
  • control element can have several surface sections that are firmly connected to one another. It is particularly advantageous if the .. control element is made monolithic, so that all surface sections can be machined together and thus also lie exactly in the same plane.
  • control element can also have a plurality of surface sections which can be moved independently of one another and which can be moved laterally offset with respect to one another via a corresponding gear.
  • the support element can have support pyramids or support cones for the point-like support of the film or support strips for the linear support of the film.
  • the support element can have a plurality of support pyramids or support cones, which are also arranged in a matrix-like manner around the surface sections.
  • cross bars forming a cross could also be arranged between the four surface sections.
  • the control surface or the individual surface sections can be heated by means of a heating device in order to heat the wafer film or the individual chip.
  • the heating device can be an electrical resistance heater or another heating element.
  • the heating device can also have suitable control means for temperature control.
  • FIG. 1 shows a first example of a detachment process according to the invention in three sequences
  • FIG. 2 shows a second example of a detaching process according to the invention in four sequences
  • FIG. 3 shows a top view of the end face of a first release tool according to the invention
  • FIG. 4 shows a cross section through the plane A-A according to FIG. 3,
  • FIG. 5 shows a perspective illustration of the detaching tool according to FIGS. 3 and 4
  • FIG. 6 shows a top view of the end face of a second removal tool according to the invention
  • FIG. 7 shows a cross section through the plane B-B according to FIG. 6,
  • FIG. 8 shows a perspective illustration of the detaching tool according to FIGS. 6 and 7,
  • FIG. 9 shows a cross section through a further example of a detaching tool with a plurality of independently movable surface sections
  • FIG. 10 shows a detaching process with a detaching tool according to FIG. 9 in the sequences a to k.
  • a first embodiment of a detaching process is shown in three sequences in FIGS.
  • a plurality of chips 1 are glued onto a stretched wafer film 2, or the coherent wafer originally glued on was divided into individual chips by sawing. After sawing, the film is stretched in a known manner in order to facilitate the separation of the chips.
  • the detachment tool designated as a whole by 5, is only shown schematically here. It is arranged in a fixed position relative to the wafer film 2 in a work machine. The chip 1 is placed over the detachment tool 5 via an X-Y coordinate drive.
  • a holding tool 4 with a flat holding surface with a suction function can be placed on the surface 3 of the chip facing away from the film.
  • a vacuum is applied to this surface via a vacuum channel 20, so that the chip adheres to the holding tool 4.
  • the holding tool 4 can be lifted off while maintaining the negative pressure in the direction of the arrow a (FIG. 1c) and transports the chip to a substrate or to an intermediate station.
  • the detaching tool 5 has at least one support element 6, which lies in a support plane 11.
  • the wafer film 2 lies flat on this support plane at the beginning of the detachment process.
  • a plurality of surface sections 8a, 8b arranged at the end of a control element 10 also preferably run in the support plane 11 in the immediate vicinity of the support element 6.
  • the surface sections or control element 10 can be retracted in the direction of arrow b (FIG. 1b).
  • a vacuum is present in the area of the detachment tool 5 on the underside of the wafer film 2 (arrows v). This can attack via special vacuum channels 9 or simply through the play between the fixed and moving parts on the film.
  • depressions 7 can be formed, for example, by corresponding bevels, at which the detachment process can be initiated under the action of the negative pressure.
  • FIG. la Such a starting phase is shown in Figure la.
  • the depressions 7 run not only in the edge region of the surface sections 8a, 8b, but also in the edge region of the chip 1. Under the action of the vacuum, they cause a locally very limited deformation of the wafer film 2 and thus its detachment from the chip 1.
  • the surface sections 8a, 8b are withdrawn relative to the support plane 11 in the direction of the arrow b.
  • the wafer film 2 follows this movement continuously and remains only in the area of the support by the support element 6 in the support plane 11.
  • the detachment speed can be controlled precisely by means of the movement of the surface sections.
  • the holding tool 4 holds the chip 1 immovably in the starting position.
  • FIGS. 2a to 2d A somewhat modified detachment process is shown in FIGS. 2a to 2d.
  • Figure 2a partially corresponds to the initial situation according to Figure la. However, the film 2 is stretched flat over the depressions 7, so that the detachment process does not start at this point.
  • FIGS. 2c and 2d correspond to the situations according to FIGS. 1b and 1c in the final phase of the detachment process.
  • a further step according to FIG. 2b is interposed.
  • the surface sections 8a, 8b are simultaneously advanced with the holding tool 4 by a small distance in the direction of arrow a, so that the chip 1 to be detached initially projects above the support plane 11. This minimal offset gently starts the detaching process in the edge area of the chip 1.
  • the holding tool 4 is then again lowered synchronously with the surface sections 8a, 8b until the film 2 rests on the support 6 again.
  • the surface sections 8a, 8b continue their movement according to FIG. 2c in the direction of arrow b, whereupon the remaining detachment process takes place as in FIG. 1.
  • the chip 1 is first touched with the holding tool 4 before the surface sections 8a and 8b move up and down.
  • the chip is gripped between the holding surface of the holding tool and the surface sections 8a, 8b or the support element 6 before any tensile or bending forces act on the film 2 at all.
  • this clamping holder is retained.
  • FIGS. 3 to 5 show a detaching tool 5 as can be used for the previously described methods.
  • the tool consists of a pot-like housing 23 with a hollow cylindrical fastening collar 12 and with a support surface 13 on which the film comes to rest in the area surrounding the chip to be removed.
  • the entire inside of the fastening sleeve can be connected to a vacuum source.
  • a negative pressure of 200 mbar absolute can be achieved compared to atmospheric pressure.
  • a total of four suction bores 14 are arranged on the circular support surface 13 in a uniform angular division, via which the wafer film is fixed.
  • An approximately square depression 21 is arranged on the support surface 13. Within this lowering four approximately triangular tappet openings 17 are provided in a cloverleaf arrangement. A support bar cross 16 runs between these tappet openings and a support pyramid 15 is arranged at the crossing point. The support pyramid and support strip cross together form the support element 6, which runs in the support plane 11.
  • An approximately cylindrical control element 10 is held axially movably in the center and coaxially to the fastening collar 12.
  • four individual plungers 18 are arranged, the configuration of which in the support plane 11 corresponds to the configuration of the plunger openings 17.
  • the plungers 18 each have a surface section 8 at their ends and they penetrate the plunger openings 17 with play, so that the negative pressure can also act on the wafer film lying above the recess 21 along their side walls.
  • a suction bore 19 can also be arranged in the center of the control element 10.
  • plan area of the chip to be removed is slightly larger than that of the one-piece plunger arrangement.
  • Support is provided via the diagonals of the chip and in the center.
  • the fastening collar 12 is essentially similar to that in the previous exemplary embodiment.
  • the suction bores 14 in the support surface 13 are also arranged identically.
  • the configuration of the support surface itself and of the control element 10 is different.
  • a square depression 21 is provided.
  • the support element 6 is formed exclusively by support pyramids 15, which are arranged in a matrix-like manner in the corner area, in the middle of each side edge and in the center.
  • a total of four approximately square tappet openings 17 are arranged in the bottom of the depression 21. Additional bores 22 can be provided in the edge region for better distribution of the negative pressure.
  • control surface or the individual surface sections can be heated by means of a heating device 40, which is indicated here as an electrical heating cartridge.
  • the control element 10 also has four plungers 18, the configuration of which corresponds approximately to that of the plunger openings.
  • the wafer film is supported in the area of the glued-on chip exclusively in a punctiform manner. Otherwise, the function of the detachment tool is the same as in the exemplary embodiment described above.
  • FIG. 9 finally shows a modified embodiment of a detaching tool 25.
  • This has a housing 26, in which several individual plungers 28 may be axially displaceably mounted in a matrix-like manner.
  • the individual plungers are stored both in a control slide 30 and in a feed element 34.
  • the feed element is designed like a pot, similar to the housing 26, and has an end face 35, which is slightly recessed under a housing opening 27. Openings through which the individual plungers 28 penetrate are arranged in the end face 35.
  • the feed element 34 is biased under the action of a helical compression spring 36 against a support 37 on the housing 26.
  • the control slide 30 can be lowered further in the direction of arrow b.
  • the control slide 30 has a gradation 33 with different levels, wherein two or more individual tappets can be arranged on the same gradation level.
  • the individual plungers each have a stop 38 at the upper end, which limits the plunger movement upwards.
  • the individual plungers are each provided with a driver element 32, with all driver elements lying on the same plane in the neutral starting position shown.
  • the individual plungers are prestressed with a helical compression spring 31 between the stops 38 and the step 33.
  • the vacuum required for the detachment process can act on the wafer film 2 via vacuum channels 29. Additional channels, for example in the individual plungers 28, would, however, be conceivable.
  • control surface sections 8 of the individual tappets are all in the support plane 11.
  • the special feature of this exemplary embodiment is that the surface sections 8 simultaneously take on the function of a support. This means that there is no support which is rigid relative to the surface sections 8 in the support plane 11.
  • This guided retraction movement causes a continuous detachment of the film from the outside inwards in a guided and supported movement.
  • the detachment is completely symmetrical, so that the chip cannot be moved.
  • 10 shows in the individual representations a) to k) a detachment sequence using the detachment tool 25 according to FIG. 9, a) shows the neutral starting position after the wafer film has been placed over the detachment tool and before the holding tool 4 detects the chip 1.
  • the holding tool detects the chip and the underside of the wafer film 2 is placed under vacuum.
  • control slide 30 is then advanced according to c), the surface sections 8 being raised simultaneously with the holding tool 4. At the same time, the wafer film 2 is sucked somewhat under the support plane 11. The detachment process already begins along the outer edges of the chip 1.
  • control slide 30 is reset again, so that the chip 1 returns to the starting position. All individual tappets now initially have the function of a support for the wafer film. However, this remains in a detached position along the edges.
  • the control slide is pulled back further, the two outermost tappets being taken along and lowering.
  • the wafer film follows in a guided movement and detaches from the underside of the chip.
  • further retraction sequences of the tappets follow from the outside inwards, until finally only the two innermost tappets serve as supports.
  • the innermost plungers are also lowered below the support plane 11, so that the detachment process is ended without the holding tool 4 having to be moved.
  • the holding tool 4 Only now, according to k), is the holding tool 4 raised and the pressure equalized, so that the elastic wafer film 2 relaxes again.
  • the individual plungers can now be pushed back into the starting position according to a) and the wafer film can be positioned above the detaching tool in order to detach a new chip.
  • Modifications of the detaching tool according to FIG. 9 would of course be conceivable.
  • the plunger arrangement and the sequences of the retreat could each be adapted to the special circumstances.

Abstract

Selon l'invention, un film (2) pourvu d'un composant (1) amovible est placé, au niveau dudit composant, sur un outil de séparation (5) qui est pourvu d'au moins un élément de support (6) qui est destiné audit film et s'étend dans un plan de support (11). Le film est maintenu par aspiration contre l'élément de support (6) et partiellement en-dessous du plan de support, cela au moyen d'une dépression. Dans la zone de l'élément de support se trouve au moins une partie de surface (8) qui s'étend dans le plan de support lorsque le processus d'enlèvement commence et qui peut être déplacée lorsque le composant (1) est pris par un outil à aspiration (4), cela dans un plan parallèle au plan de support et avec maintien de la dépression. L'invention permet de commander le processus d'enlèvement du film selon un déplacement guidé, sans endommagement ou déplacement du composant.
EP04804931A 2004-05-19 2004-12-17 Procede et dispositif pour enlever un composant colle sur un film souple Withdrawn EP1754249A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP10186245A EP2306496A3 (fr) 2004-05-19 2004-12-17 Procédé et dispositif pour enlever un composant collé sur un film souple

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH00869/04A CH697213A5 (de) 2004-05-19 2004-05-19 Verfahren und Vorrichtung zum Ablösen eines auf eine flexible Folie geklebten Bauteils.
PCT/EP2004/053593 WO2005117072A1 (fr) 2004-05-19 2004-12-17 Procede et dispositif pour enlever un composant colle sur un film souple

Publications (1)

Publication Number Publication Date
EP1754249A1 true EP1754249A1 (fr) 2007-02-21

Family

ID=34959940

Family Applications (2)

Application Number Title Priority Date Filing Date
EP04804931A Withdrawn EP1754249A1 (fr) 2004-05-19 2004-12-17 Procede et dispositif pour enlever un composant colle sur un film souple
EP10186245A Withdrawn EP2306496A3 (fr) 2004-05-19 2004-12-17 Procédé et dispositif pour enlever un composant collé sur un film souple

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP10186245A Withdrawn EP2306496A3 (fr) 2004-05-19 2004-12-17 Procédé et dispositif pour enlever un composant collé sur un film souple

Country Status (7)

Country Link
US (1) US7981246B2 (fr)
EP (2) EP1754249A1 (fr)
KR (1) KR101097500B1 (fr)
CN (1) CN101019205B (fr)
CH (1) CH697213A5 (fr)
HK (1) HK1111263A1 (fr)
WO (1) WO2005117072A1 (fr)

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Publication number Publication date
EP2306496A2 (fr) 2011-04-06
KR20070085112A (ko) 2007-08-27
WO2005117072A1 (fr) 2005-12-08
KR101097500B1 (ko) 2011-12-22
EP2306496A3 (fr) 2012-10-10
US7981246B2 (en) 2011-07-19
HK1111263A1 (en) 2008-08-01
US20070277929A1 (en) 2007-12-06
CN101019205A (zh) 2007-08-15
CH697213A5 (de) 2008-06-25
CN101019205B (zh) 2010-06-16

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