EP1735579A1 - Verfahren zum reinigen der rohre eines wärmetauschers mit hilfe eines strahlmittels und dafür geeignete vorrichtung - Google Patents
Verfahren zum reinigen der rohre eines wärmetauschers mit hilfe eines strahlmittels und dafür geeignete vorrichtungInfo
- Publication number
- EP1735579A1 EP1735579A1 EP05728683A EP05728683A EP1735579A1 EP 1735579 A1 EP1735579 A1 EP 1735579A1 EP 05728683 A EP05728683 A EP 05728683A EP 05728683 A EP05728683 A EP 05728683A EP 1735579 A1 EP1735579 A1 EP 1735579A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blasting
- outlet opening
- tube
- nozzle
- heat exchanger
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/16—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris
- F28G1/163—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris from internal surfaces of heat exchange conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/16—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G9/00—Cleaning by flushing or washing, e.g. with chemical solvents
Definitions
- the invention relates to a method for cleaning a heat exchanger with the aid of a blasting agent and a device for carrying out the method.
- Heat exchanger tubes must be cleaned of deposits from time to time.
- a large number of chemical cleaning processes are available, but they can be implemented with a large number of heat exchanger tubes and a corresponding number of openings and with a greater technical outlay. Therefore, replacement pipes are primarily cleaned mechanically.
- blasting processes are often used in which a blasting agent is blown through a pipe with the aid of a blasting nozzle attached to a pipe end. Such a method is described for example in DE 195 46 788 AI. Steel or corundum particles, for example, are used as the abrasive.
- the particles emerging from the other end of the tube are collected by a collecting device and fed to the blasting medium circuit.
- a collecting device is described in DE 198 37 683 C2.
- two jet nozzles 2 fixed to a carrier 1 are attached, for example, to the inlet side 3 of a heat exchanger 4.
- the jet nozzles 2 are narrowed at their end pointing in the jet direction 5 to a cylindrical nozzle 6, which is inserted into the pipe end 7.
- the jet nozzles 2 carry an inlet connected to a delivery hose 8.
- Step opening 9 Between the outlet opening 10 enclosed by the front end of the nozzle 6 and the inlet opening 9, a Venturi nozzle 12 with a throttle point 13 is arranged
- the object of the invention is to provide an alternative method and an alternatively designed device for carrying out the method mentioned at the outset, with which in particular a more efficient cleaning of a heat exchanger is possible.
- a throttle-free jet nozzle preferably one whose outlet opening is the same size or slightly smaller than the inner cross-sectional area of the tube.
- This configuration makes it possible to apply a large stream of blasting agent to a pipe to be cleaned. This is not possible to this extent with conventional jet nozzles.
- the speed of the blasting agent flow present in a delivery hose connected to the blasting nozzle is greatly increased by a relatively small constriction in a venturi nozzle.
- jet particles with high kinetic energy are ejected. However, these particles are already slowed down within a relatively short pipe section. Then only a stream of abrasive with a low particle concentration is available for pipe cleaning.
- the time required for the cleaning process can be reduced by cleaning several pipes at the same time. This is achieved by using several jet nozzles which are held on a support in the pipe grid of the heat exchanger. While in conventional methods and devices the jet nozzles are fixed in position by inserting them into a pipe end with a narrowed nozzle, a fixing bolt projecting in the jet direction is provided according to the invention
- a throttle-free jet nozzle is achieved in that the jet nozzle is penetrated by a flow channel delimited by an inlet opening and an outlet opening, the flow channel having an essentially constant cross-sectional area which corresponds approximately to the size of the outlet opening.
- the outlet opening of the jet nozzle is surrounded by a contact surface which is pressed against the end face of the pipe to be cleaned while the method is being carried out.
- This contact surface is preferably encompassed by an axially projecting collar arranged radially on the outside. The contact surface and the collar form a receptacle for a pipe end.
- this configuration enables a better sealing of the tube end area and on the other hand an additional position fixation of the device on the heat exchanger.
- the area containing the receptacle and the outlet opening consists of an elastomer.
- tolerances and unevenness in the face area of a pipe end can be compensated.
- a stiffening sleeve made of a solid material, for example a metal.
- the elastomer portion is' constituted by a pre preferably positively connected with the jet pipe-segment-shaped tail.
- FIG. 1 shows a conventional device positioned on a heat exchanger in a longitudinal sectional view
- FIG. 2 shows an illustration corresponding to FIG. 1 of a device according to the invention
- FIG. 3 shows the device according to FIG. 2 in an enlarged sectional view
- FIG. 4 shows a detail from FIG. 3 .
- FIG. 5 is a perspective view of the device of FIG. 2nd
- the device shown in FIGS. 2 to 5 comprises a jet head with a carrier 21, in which two jet nozzles 22 are mounted are.
- the carrier is essentially formed by a hollow cuboid housing 23.
- the housing 23 is penetrated by two bores 24 which run parallel to one another and each receive a jet nozzle 22.
- a jet nozzle 22 is essentially designed as a tubular housing 25.
- the housing 25 has three different longitudinal sections, a central section 26 having a larger diameter than the other two sections, namely a front section 27 and a rear section 28.
- the transition between the central section 26 and the tapered sections 27, 28 is in each case formed by a radial shoulder 29, 30.
- a stop flange 32 projects radially inwards from the wall of the bores 24.
- the side of this stop flange facing a central section 26 interacts with the radial shoulder 29 in the sense of axially fixing the housing 25.
- the housing 25 rests on a cover part 33 that closes the carrier housing 23 on the rear.
- An O-ring seal 31 is arranged between the cover part 33 and the rear section 28 of the jet nozzle 22.
- an elastomer seal 34 encompassing the circumference of the section 27 is inserted.
- a groove 35 with a dovetail cross section is made, in which an essentially tubular section-shaped end piece 36 made of elastomeric material lies with one end in a form-fitting manner.
- the front section 27 is penetrated by a flow channel 37.
- the central longitudinal axis 38 of the flow channel forms at the same time the central longitudinal axis of the jet nozzle housing 25.
- the flow channel 37 is delimited on the front by an outlet opening 39 and at its other end by an inlet opening 40. It essentially has a constant cross-sectional area or a constant diameter 42.
- the cross-sectional area or the diameter 42 corresponds to the cross-sectional area or the diameter 43 of a conveyor hose 46 screwed with an external thread 44 into an internal thread 45 of the middle section 26.
- the front end 47 of the conveyor hose 46 lies against a transition region between section 26 and section 27 present radial shoulder 48.
- the diameter 50 of the inlet opening 40 is slightly larger than the diameter 43 of the conveying hose 46.
- the diameter difference is dimensioned, for example, in such a way that it expands the diameter 43 when the hose is acted upon with a pressurized abrasive stream. This ensures that a stream of abrasive does not strike a disturbing housing edge protruding into the flow channel.
- the region 52 of the flow channel 37 which adjoins the inlet opening 40 is slightly tapered up to approximately its center, with a cylindrical channel region with the diameter 42 adjoining the region 52.
- the carrier 21 is carried out from the entry side 53 or else to carry out a cleaning process the outlet side of a heat exchanger 54 is arranged.
- the carrier 21 is generally held by a manipulator (not shown) to which the carrier 21 is fixed with a fastening device 55 (FIG. 5).
- the tubes 56 of a heat exchanger are arranged in a regular grid and reach through with their ends a holding plate 57. From this they protrude with a protrusion 58.
- the jet nozzles 22 are spaced apart from one another on the carrier 21 to such an extent that they can be placed on the end faces 59 of two tubes 56b separated from one another by a tube 56a.
- the end piece 36 has a contact surface 60 which interacts with the end face 59 and which comprises the outlet opening 39.
- the contact surface 60 extends transversely to the central longitudinal axis 38.
- the contact surface 60 is opposite one
- Collar 62 bounded, which protrudes in the axial or beam direction or in the beam direction 5.
- the collar 62 is wedge-shaped in cross section, wherein it has a radially inward sloping surface 63 and a radially outward sloping surface 61.
- the inclined surface 63 serves as an insertion bevel when the jet nozzle 22 is placed on a pipe end. This lies in a recess 64 enclosed by the stop surface 60 and the collar 62 during cleaning.
- the collar 62 lies with a cylindrical edge section 65 on the outer circumference of a tube 56b.
- the inclined surface 63 nestles against a weld seam 66 with which the tubes 56 are fixed to the holding plate 57.
- the collar 62 thus acts like a sealing lip which interacts with the outer circumference and the weld seam 66 of a tube 56b. So that the collar cannot expand radially when pressurized, it is completely encompassed by a stiffening sleeve 67.
- the stiffening sleeve 67 lies with one of theirs the end facing the carrier 21 a radially inwardly projecting flange 68 in a radial groove 71 of the end piece 36.
- the end face of the stiffening sleeve 67 applied to the flange 68 is bevelled and forms an inclined surface 69 that is aligned with the inclined surface 61 of the collar 62 comes into contact and thereby possibly prevents a sealing contact of an end piece 3 on the pipe 56b to be cleaned.
- a further radial groove 70 in the end piece 36 which increases its elasticity in the axial direction.
- a fixing bolt 73 is provided on the front of the carrier 21, from which the jet nozzles 22 also protrude with a protrusion 72, which protrudes from the carrier 21 in the direction of the central longitudinal axis 38.
- the fixing bolt 73 is screwed into a threaded bore 75 of the carrier 21 with a threaded section 74. Its front end 76 facing away from the threaded portion 74 is tapered.
- the longitudinal section adjoining the tapered area has a diameter which is slightly smaller than the inside diameter of a tube 56.
- the fixing bolt 76 projects into a tube 56a arranged between two tubes 56b to be cleaned. A rotation of the carrier around the fixing bolt 73 as the axis of rotation is prevented by the form-fitting interaction of the pipe ends with the end pieces 36.
- a mechanical distance sensor 77 is also arranged on the front of the carrier 21. This ensures that the carrier 21 can be moved into a predetermined position relative to the holding plate 57 with the aid of a manipulator (not shown).
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Nozzles (AREA)
- Treatment Of Fiber Materials (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004014822A DE102004014822A1 (de) | 2004-03-24 | 2004-03-24 | Verfahren zum Reinigen der Rohre eines Wärmetauschers mit Hilfe eines Strahlmittels und dafür geeignete Vorrichtung |
PCT/EP2005/002903 WO2005093360A1 (de) | 2004-03-24 | 2005-03-18 | Verfahren zum reinigen der rohre eines wärmetauschers mit hilfe eines strahlmittels und dafür geeignete vorrichtung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1735579A1 true EP1735579A1 (de) | 2006-12-27 |
EP1735579B1 EP1735579B1 (de) | 2011-11-23 |
Family
ID=34965995
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05728683A Not-in-force EP1735579B1 (de) | 2004-03-24 | 2005-03-18 | Verfahren zum reinigen der rohre eines wärmetauschers mit hilfe eines strahlmittels und dafür geeignete vorrichtung |
Country Status (14)
Country | Link |
---|---|
US (1) | US7789966B2 (de) |
EP (1) | EP1735579B1 (de) |
JP (1) | JP4874950B2 (de) |
KR (1) | KR100862430B1 (de) |
CN (2) | CN1806157B (de) |
AR (2) | AR048328A1 (de) |
AT (1) | ATE534879T1 (de) |
CA (1) | CA2473145C (de) |
DE (1) | DE102004014822A1 (de) |
ES (1) | ES2376770T3 (de) |
RU (1) | RU2358219C2 (de) |
UA (1) | UA91187C2 (de) |
WO (1) | WO2005093360A1 (de) |
ZA (1) | ZA200510070B (de) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100901187B1 (ko) * | 2007-07-20 | 2009-06-04 | 권기용 | 유압장치용 오일쿨러 |
DE102008005668B3 (de) * | 2007-11-06 | 2009-04-02 | Areva Np Gmbh | Vorrichtung zum Reinigen der Innenoberfläche der Wärmetauscherrohre eines Wärmetauschers |
US8613641B2 (en) * | 2008-10-22 | 2013-12-24 | Pratt & Whitney Canada Corp. | Channel inlet edge deburring for gas diffuser cases |
CN102374822A (zh) * | 2010-08-23 | 2012-03-14 | 中国石油化工股份有限公司 | 氨氧化反应系统中冷却器的在线清焦方法 |
KR101853536B1 (ko) * | 2016-02-23 | 2018-06-20 | 제네럴 일렉트릭 테크놀러지 게엠베하 | 배열회수보일러 클리닝 장치 |
RU169323U1 (ru) * | 2016-04-28 | 2017-03-15 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Кубанский государственный университет" (ФГБОУ ВО "КубГУ") | Устройство для очистки трубок теплообменников от отложений |
US9739548B1 (en) | 2017-02-15 | 2017-08-22 | Equate Petrochemical Company | Hydro-blasting anti-withdrawal device support |
CN109696079B (zh) * | 2017-10-20 | 2020-09-04 | 中国石油化工股份有限公司 | 对置式固体颗粒喷射分布器在线清焦装置 |
KR102094363B1 (ko) * | 2018-07-06 | 2020-03-27 | 한국수력원자력 주식회사 | 원자로 압력 용기의 폐기물 처리 장치 및 원자로 압력 용기의 폐기물 처리 방법 |
CN109163583B (zh) * | 2018-09-11 | 2020-03-24 | 山东理工大学 | 一种带有拨叉式冲刷装置的换热器 |
CN109675875B (zh) * | 2018-12-21 | 2023-12-29 | 郑州赛为机电设备有限公司 | 高压水清洗机器人装置 |
DE102019209347A1 (de) * | 2019-06-27 | 2020-12-31 | Siemens Aktiengesellschaft | Vorrichtung und Verfahren zur Reinigung der Oberflächen von Rohrinnenseiten |
US20210310756A1 (en) * | 2020-04-07 | 2021-10-07 | Tubemaster, Inc. | Device for Cleaning Inner Surface of Heat Exchanger Tubes |
US11382243B1 (en) * | 2020-12-29 | 2022-07-05 | Dynascan Technology Corp. | Display apparatuses |
CN114800288B (zh) * | 2022-04-25 | 2023-09-15 | 中国航发成都发动机有限公司 | 一种高压压气机整体叶盘的喷丸装置 |
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US1748004A (en) * | 1927-04-11 | 1930-02-18 | Harry W Thomas | Sprayer nozzle |
SU24067A1 (ru) | 1929-01-08 | 1931-11-30 | Г.П. Кащенко | Прибор дл продувки жаровых труб паровоза |
US2120585A (en) | 1937-01-16 | 1938-06-14 | Bakelite Corp | Moldable compositions |
GB1025489A (en) * | 1964-03-23 | 1966-04-14 | Vacu Blast Ltd | Abrasive blasting apparatus for the cleaning of tubes |
DE2259334A1 (de) * | 1972-12-04 | 1974-06-06 | Siemens Ag | Verfahren zur reinigung von waehrend des betriebes mit wasser benetzten teilen von kernkraftwerksanlagen |
US4051724A (en) * | 1976-03-02 | 1977-10-04 | Atlantic Richfield Company | Flow responsive counting apparatus |
US4124065A (en) * | 1976-11-04 | 1978-11-07 | Water Services Of America, Inc. | Apparatus for cleaning heat exchanger tubes |
CA1214004A (en) * | 1983-03-11 | 1986-11-18 | Lacress Nominees Pty. Ltd. | Method of cleaning pipes, tubes etc. |
JPH0650239B2 (ja) * | 1986-01-14 | 1994-06-29 | 栗田エンジニアリング株式会社 | 熱交換器などの管内洗浄装置 |
IT8648373A0 (it) | 1986-08-08 | 1986-08-08 | Santoro Gennaro | Scambiatore termico |
JPH07122553B2 (ja) * | 1986-10-15 | 1995-12-25 | 株式会社日立製作所 | 熱交換器伝熱管の管内清掃装置 |
DE8712772U1 (de) * | 1987-09-22 | 1989-01-19 | Siemens Ag, 1000 Berlin Und 8000 Muenchen, De | |
US4860821A (en) * | 1988-07-15 | 1989-08-29 | Hagewood Brown T | Process for cleaning tube type heat exchangers |
US5248095A (en) * | 1991-07-31 | 1993-09-28 | Aqua-Dyne Incorporated | Rotating nozzle |
US5423917A (en) * | 1993-02-12 | 1995-06-13 | Garcia, Jr.; Ralph | Method for cleaning heat exchanger tubes by creating shock wave and mixing the liquid with injected air |
CA2100734C (en) * | 1993-07-16 | 1998-05-26 | Normand Verret | Heat exchanger for dusty environment |
US5499639A (en) * | 1995-05-01 | 1996-03-19 | Williams, Jr.; Robert V. | Apparatus and method for cleaning exchanger tubes |
US5685487A (en) * | 1995-08-17 | 1997-11-11 | J. Edward Stachowiak | Compact high pressure forward jetting spinning nozzle for cleaning |
DE19546788A1 (de) * | 1995-12-14 | 1997-06-19 | Siemens Ag | Verfahren zur Verbesserung der Fehlererkennung bei einer Wirbelstrom-Integritätsprüfung und zur Erhaltung der Wärmeübertragungskapazität von Wärmetauscherrohren |
CN2299295Y (zh) * | 1996-03-22 | 1998-12-02 | 王占生 | 热水锅炉除垢喷水管 |
DE19837683C2 (de) * | 1998-08-19 | 2003-02-20 | Framatome Anp Gmbh | Auffangvorrichtung und Auffanggefäß zum Auffangen von Ablagerungen aus Wärmetauschrohren |
EP1120623B1 (de) * | 2000-01-28 | 2005-10-26 | Siemens Aktiengesellschaft | Reinigungsanordnung von Heizrohren sowie Verfahren zur Reinigung von Heizrohren |
FI20010162A0 (fi) * | 2001-01-26 | 2001-01-26 | Timo Juhani Vanhatalo | Menetelmä ja laitteisto lämmönvaihtimen putkien puhdistamiseksi |
US20040035445A1 (en) * | 2002-08-23 | 2004-02-26 | Saxon Edward G. | Automated tube cleaner |
-
2004
- 2004-03-24 DE DE102004014822A patent/DE102004014822A1/de not_active Withdrawn
- 2004-07-07 CA CA002473145A patent/CA2473145C/en not_active Expired - Fee Related
-
2005
- 2005-03-18 WO PCT/EP2005/002903 patent/WO2005093360A1/de not_active Application Discontinuation
- 2005-03-18 RU RU2006105190/12A patent/RU2358219C2/ru not_active IP Right Cessation
- 2005-03-18 CN CN2005800005080A patent/CN1806157B/zh not_active Expired - Fee Related
- 2005-03-18 UA UAA200609793A patent/UA91187C2/ru unknown
- 2005-03-18 ES ES05728683T patent/ES2376770T3/es active Active
- 2005-03-18 EP EP05728683A patent/EP1735579B1/de not_active Not-in-force
- 2005-03-18 AT AT05728683T patent/ATE534879T1/de active
- 2005-03-18 KR KR1020067001649A patent/KR100862430B1/ko active IP Right Grant
- 2005-03-18 JP JP2007504323A patent/JP4874950B2/ja not_active Expired - Fee Related
- 2005-03-18 CN CN2009102079962A patent/CN101706231B/zh not_active Expired - Fee Related
- 2005-03-23 AR ARP050101137A patent/AR048328A1/es not_active Application Discontinuation
- 2005-12-12 ZA ZA200510070A patent/ZA200510070B/en unknown
-
2006
- 2006-03-31 US US11/396,023 patent/US7789966B2/en not_active Expired - Fee Related
-
2009
- 2009-04-08 AR ARP090101247A patent/AR071306A2/es not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO2005093360A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP2007530899A (ja) | 2007-11-01 |
US20060191558A1 (en) | 2006-08-31 |
CN101706231B (zh) | 2012-12-05 |
RU2006105190A (ru) | 2006-08-27 |
JP4874950B2 (ja) | 2012-02-15 |
US7789966B2 (en) | 2010-09-07 |
DE102004014822A1 (de) | 2005-10-20 |
ATE534879T1 (de) | 2011-12-15 |
ES2376770T3 (es) | 2012-03-16 |
AR071306A2 (es) | 2010-06-09 |
KR20060083194A (ko) | 2006-07-20 |
CA2473145A1 (en) | 2005-09-24 |
AR048328A1 (es) | 2006-04-19 |
ZA200510070B (en) | 2006-10-25 |
CA2473145C (en) | 2008-04-29 |
CN1806157A (zh) | 2006-07-19 |
WO2005093360A1 (de) | 2005-10-06 |
UA91187C2 (ru) | 2010-07-12 |
CN1806157B (zh) | 2010-06-16 |
EP1735579B1 (de) | 2011-11-23 |
KR100862430B1 (ko) | 2008-10-08 |
RU2358219C2 (ru) | 2009-06-10 |
CN101706231A (zh) | 2010-05-12 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
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