EP1727981B1 - Vorrichtung und verfahren zur steuerung einer dickstoffpumpe - Google Patents
Vorrichtung und verfahren zur steuerung einer dickstoffpumpe Download PDFInfo
- Publication number
- EP1727981B1 EP1727981B1 EP05716192A EP05716192A EP1727981B1 EP 1727981 B1 EP1727981 B1 EP 1727981B1 EP 05716192 A EP05716192 A EP 05716192A EP 05716192 A EP05716192 A EP 05716192A EP 1727981 B1 EP1727981 B1 EP 1727981B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reversing
- pump
- pipe switch
- reversible pump
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/02—Piston machines or pumps characterised by having positively-driven valving the valving being fluid-actuated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S417/00—Pumps
- Y10S417/90—Slurry pumps, e.g. concrete
Definitions
- the invention relates to an apparatus and a method for controlling a sludge pump with two opening on the front side openings in a material feed container, by means of at least one hydraulic reversing pump and controlled by these hydraulic drive cylinders push-pull actuated delivery cylinders, arranged within a material feed container, the inlet side alternately to the openings the delivery cylinder connectable and the other opening releasing and outlet side connected to a delivery line, hydraulically actuated diverter, wherein the drive cylinders are hydraulically connected at one end via a respective hydraulic line with a connection of the reversing and at the other end via a swing oil line to each other, and with a device for reversing the reversing pump and the diverter valve at the end of each piston stroke.
- Another device and a method for controlling a two-cylinder slurry pump is from the document DE 38 40 892 A1 known.
- the present invention seeks to develop an apparatus and a method for controlling a two-cylinder high-pressure pump, which allows a reliable and attenuated running Rohr originallyum facedung even with single-circuit pumps and different concrete consistencies and pressures.
- the invention is based above all on the idea that both the pistons in the working cylinders and the diverter valve should be monitored in their sequence of movements and should be reversed under computer control in consideration of the measured sequences of motion.
- the pump-side hydraulic connections of the drive cylinder and the reversing cylinder of the pipe switch are arranged in parallel branches of a supplied by the reversing pump hydraulic circuit, that the pipe switch has a responsive to their pivot position encoder that at least two im Distance from one another on the drive cylinders arranged on the passing piston of the drive cylinder responsive cylinder switch sensors and / or provided on the pressure curve at the high pressure output of the Reversierpumpe responsive pressure sensor are provided, and that the computerized Um Kunststoff on output signals of the position sensor on the one hand and on output signals of the cylinder shaft sensors and / or the pressure sensor, on the other hand, has an appealing control routine for a program-controlled activation of a control element for adjusting the flow rate and direction of the reversing pump
- a further preferred embodiment of the invention provides that the control member is formed by a swash plate of the reversing and that the swash plate is actuated hydraulically or electromechanically.
- the reversing member of the pipe switch can be configured, for example, as an electromagnetically or hydraulically controllable directional control valve.
- the pivot position of the pipe switch is measured that monitored during the conveying process, the position of the piston in the drive cylinders and braked in an end portion of each piston stroke, the piston speed by reducing the delivery of the reversing pump delivery rate and the piston is driven to the end stop at a low speed, that the pressure supply to an actuator of the transfer tube is reversed and the delivered by the reversing pump in an increase phase flow rate without reversal is increased until the transfer tube has reached a defined intermediate position on their pivoting, that then the delivered by the reversing pump flow rate is reduced until the pipe switch reaches an end stop, and then reversed the direction of flow of the reversing and Druc kzucht to the pipe switch via a reversing device interrupted or maintained by reversing.
- a preferred embodiment of the invention provides that in the final flow reversal of Reversierpumpe connected to the transfer tube hydraulic Um Kunststofforgan is reversed or locked.
- the reversing pump can be briefly controlled in the increase phase during the Um Kunststoffvorgangs to maximum delivery quantity.
- the delivery cylinders 50,50 ' are driven in a push-pull manner via hydraulic drive cylinders 5,5' and a reversible hydraulic pump 6.
- the delivery pistons 60, 60 'of the delivery cylinders 50, 50' are connected to the pistons 8, 8 'of the drive cylinders 5, 5' via a common piston rod 9, 9 '.
- the drive cylinders 5,5 ' are in the embodiment shown on the bottom side via the hydraulic lines 11,11' of the hydraulic circuit with the help of the reversing pump 6 pressurized oil and are at their rod side End hydraulically connected to each other via a swing oil pipe 12.
- the direction of movement of the drive pistons 8,8 'and thus of the common piston rods 9,9' is thereby reversed, that the flow direction of the reversing pump 6 is reversed via a reversing device 18 containing a computer 14 and an adjusting mechanism 16.
- the reversing pump 6 has a swash plate 62, which is swiveled through its zero position during the reversal, so that the conveying direction of the pressure oil in the hydraulic lines 11, 11 'is reversed.
- the delivery rate of the reversing pump 6 can be varied by the swivel angle of the swash plate 62 at a predetermined speed of the drive motor, not shown.
- the swivel angle of the swash plate 62 can be adjusted via a remote control device 64 with the assistance of the computer 14.
- the reversal of the reversing pump 6 and the diverter 56 takes place as soon as the pistons 8, 8 'of the drive cylinders 5, 5' reach their end position.
- the reversing device utilizes output signals of each of the rod-side and bottom ends of the two drive cylinders 5,5 'arranged Zylinderschaltsensoren 20,22 and 20', 22 ', which are the output side connected to the computerized reversing device 18.
- the cylinder switch sensors respond to the drive piston 8,8 'passing by during the pumping operation and signal this event to the computer inputs 66,68.
- a reversing signal is triggered with a time delay in the reversing device, which reverses the reversing pump 6 via the adjusting mechanism 16.
- the reversing device 18 further includes a pressure sensor 24 which is connected to the high-pressure side 78 of the reversing pump 6 and whose output signal is evaluated in the computer 14 by means of a pressure monitoring routine.
- the pressure monitoring routine calculates a medium high pressure in the course of a lifting operation and comprises an algorithm for determining a pressure increase occurring at the end of each delivery stroke and for converting it into a reversing signal for the reversing pump 6 and / or the diverter 56. This reversal signal is preferred in the event of failure of the Cylinder switch sensors 20,20 ', 22,22' used for reversing.
- a special feature of the invention is that the diverter 56 has a responsive to their pivot position encoder 80, and that the computerized reversing device 18 to the output signals of the position sensor 80 and the output signals of the cylinder switching sensors 20,20 ', 22,22' and / or the pressure sensor 24 responsive control routine for a programmatic control of the swash plate 62 of the reversing pump 6 and arranged in the hydraulic branch 82 of the pipe switch 56 Um
- the position sensor 80 is designed as an angle encoder, while the reversing member 79 is formed as an electromagnetically controllable directional control valve.
- the pipe switch 56 can be acted upon in dependence on their angular position with hydraulic oil, so that a rapid, but still steamed recirculation takes place.
- a delay line x is first waited depending on the flow rate or stroke time x until the swash plate 62 of the reversing pump 6 is driven.
- the delay results in a ramp R in the flow rate, which leads to a deceleration of the piston 8,8 '.
- the piston is at the cylinder bottom.
- the swash plate 62 pivots again fully in a pushover phase P, so that a pressure is built up in the previous feed direction that sets the diverter 56 in motion from its starting position A.
- the pipe switch exceeds a predetermined intermediate position Z, which is signaled by the position sensor 80, the swash plate 62 is swung back again.
- the method described is particularly advantageous for single-circuit two-cylinder thick matter pumps, in which the pump-side hydraulic connections of the drive cylinder and the reversing cylinder of the pipe switch are arranged in parallel branches of a hydraulic circuit fed by the reversing pump.
- the invention relates to an apparatus and a method for controlling a two-cylinder slurry pump, whose delivery pistons are actuated in push-pull mode by means of a hydraulic reversing pump 6 and via these actuated hydraulic drive cylinders.
- the delivery cylinder 50,50 ' are connected to a delivery line 58 via a diverter 56 at each pressure stroke. At the end of each delivery stroke a reversing process of the reversing pump 6 and the diverter 56 is triggered.
- the pipe switch has a responsive to its pivot position encoder.
- the computer-aided reversing device has an output signals of the position sensor on the one hand and output signals of the cylinder switching sensors and / or the pressure sensor on the other hand responsive control routine for a program-controlled control of a control member for adjusting the flow rate and direction of the reversing pump and a arranged in the hydraulic branch of the pipe switch reversing.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
- Fluid-Pressure Circuits (AREA)
- Compression-Type Refrigeration Machines With Reversible Cycles (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004015419A DE102004015419A1 (de) | 2004-03-26 | 2004-03-26 | Vorrichtung und Verfahren zur Steuerung einer Dickstoffpumpe |
PCT/EP2005/002896 WO2005093253A1 (de) | 2004-03-26 | 2005-03-18 | Vorrichtung und verfahren zur steuerung einer dickstoffpumpe |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1727981A1 EP1727981A1 (de) | 2006-12-06 |
EP1727981B1 true EP1727981B1 (de) | 2007-07-18 |
Family
ID=34983014
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05716192A Active EP1727981B1 (de) | 2004-03-26 | 2005-03-18 | Vorrichtung und verfahren zur steuerung einer dickstoffpumpe |
Country Status (11)
Country | Link |
---|---|
US (1) | US7611332B2 (ko) |
EP (1) | EP1727981B1 (ko) |
JP (1) | JP4839306B2 (ko) |
KR (1) | KR101148600B1 (ko) |
CN (1) | CN100416095C (ko) |
AT (1) | ATE367524T1 (ko) |
DE (2) | DE102004015419A1 (ko) |
EA (1) | EA007293B1 (ko) |
ES (1) | ES2290897T3 (ko) |
UA (1) | UA81498C2 (ko) |
WO (1) | WO2005093253A1 (ko) |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005024174A1 (de) * | 2005-05-23 | 2006-12-07 | Schwing, Friedrich, Dipl.-Ing. | Verfahren zum Steuern einer Pumpvorrichtung zur Förderung breiiger Massen sowie Steuerung einer Pumpvorrichtung zur Förderung breiiger Massen |
JP4322282B2 (ja) * | 2007-01-25 | 2009-08-26 | 中外炉工業株式会社 | 液体供給装置 |
IT1393038B1 (it) * | 2009-02-09 | 2012-04-11 | Imer Int Spa | Pompa per clacestruzzo |
WO2013033915A1 (zh) * | 2011-09-09 | 2013-03-14 | 长沙中联重工科技发展股份有限公司 | 一种用于泵送装置的泵送换向控制方法、装置以及系统 |
DE102011083874A1 (de) * | 2011-09-30 | 2013-04-04 | Putzmeister Engineering Gmbh | Hydrauliksystem mit Saug-Rücklauffilter |
CN102979692B (zh) * | 2012-05-22 | 2014-08-06 | 北汽福田汽车股份有限公司 | 串联油缸装置及其控制方法和泵送装置 |
DE102012209142A1 (de) | 2012-05-31 | 2013-12-05 | Putzmeister Engineering Gmbh | Hydrauliksystem |
DE102012211367A1 (de) * | 2012-06-29 | 2014-01-02 | Putzmeister Engineering Gmbh | Fahrbare Betonpumpe sowie Verfahren für deren Einsatz im Transportzustand |
DE102012216242A1 (de) * | 2012-09-13 | 2014-03-13 | Putzmeister Engineering Gmbh | Vorrichtung zur Antriebssteuerung einer Zweizylinder-Dickstoffpumpe |
MX2016005679A (es) | 2013-10-29 | 2016-10-28 | Thermtech Holdings As | Sistema para alimentar y bombear un material con menor capacidad de bombeo en una linea de conducto. |
CN103850907A (zh) * | 2014-03-12 | 2014-06-11 | 中国石油大学(华东) | 双柱塞式高压磨料注入装置 |
US9926925B2 (en) * | 2014-09-04 | 2018-03-27 | Schwing Bioset, Inc. | Sludge flow measuring system |
DE102015103180A1 (de) * | 2015-03-05 | 2016-09-08 | Schwing Gmbh | Zweizylinder-Kolbenpumpe |
CN104930153A (zh) * | 2015-06-26 | 2015-09-23 | 黄泽明 | 液控变速装置、变速方法及包含该变速装置的液压泥浆泵 |
IT201600079032A1 (it) * | 2016-07-27 | 2018-01-27 | Euromacchine Commerciale S R L | Sistema di pompaggio con una sola pompa |
DE102018208263A1 (de) * | 2018-05-25 | 2019-11-28 | Putzmeister Engineering Gmbh | Vorrichtung zur Förderung von Dickstoff |
DE102019120825A1 (de) * | 2019-08-01 | 2021-02-04 | Putzmeister Engineering Gmbh | Umschalteinrichtung für eine Betonpumpe |
DE102019212631A1 (de) | 2019-08-22 | 2021-02-25 | Putzmeister Engineering Gmbh | Verfahren zur Zustandsüberwachung einer Vorrichtung und Vorrichtung |
CN110803504B (zh) * | 2019-10-21 | 2021-09-10 | 苏师大半导体材料与设备研究院(邳州)有限公司 | 一种双缸建筑材料推送机构 |
DE102021202325A1 (de) * | 2021-03-10 | 2022-09-15 | Putzmeister Engineering Gmbh | Verfahren zum Betreiben einer Bau- und/oder Dickstoffpumpe zum Fördern von Bau- und/oder Dickstoff und Bau- und/oder Dickstoffpumpe zum Fördern von Bau- und/oder Dickstoff |
CN115492391B (zh) * | 2021-06-18 | 2024-05-24 | 润弘精密工程事业股份有限公司 | 混凝土泵送输送装置和其方法 |
CN113550881B (zh) * | 2021-07-23 | 2022-05-27 | 绍兴洋海建设有限公司 | 一种自动调节淤泥含水率的防堵塞泥浆泵及其清淤方法 |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4569642A (en) * | 1982-01-22 | 1986-02-11 | Dwyer Anthony F | Slurry pump |
US5388965A (en) * | 1990-10-10 | 1995-02-14 | Friedrich Wilhelm Schwing Gmbh | Sludge pump with monitoring system |
US5106272A (en) * | 1990-10-10 | 1992-04-21 | Schwing America, Inc. | Sludge flow measuring system |
US4666374A (en) * | 1983-01-11 | 1987-05-19 | Cooper Industries, Inc. | Methods and apparatus for producing uniform discharge and suction flow rates |
JPH0633767B2 (ja) * | 1983-07-04 | 1994-05-02 | 三菱重工業株式会社 | スラリ−ポンプ |
FR2589004B1 (fr) * | 1985-10-22 | 1987-11-20 | Thomson Csf | Dispositif a transfert de charges et procede de realisation d'un tel dispositif |
JPH063195Y2 (ja) * | 1985-12-18 | 1994-01-26 | 三菱重工業株式会社 | コンクリ−トポンプ油圧切換装置 |
DE3814824A1 (de) | 1988-05-02 | 1989-11-16 | Putzmeister Maschf | Steuerungsanordnung fuer eine zweizylinder-dickstoffpumpe |
JPH0218662A (ja) * | 1988-07-06 | 1990-01-22 | Nec Off Syst Ltd | 文書作成機 |
JP2511471Y2 (ja) * | 1988-07-15 | 1996-09-25 | 石川島建機株式会社 | コンクリ―トポンプの切換装置 |
DE3833845A1 (de) * | 1988-10-05 | 1990-04-12 | Putzmeister Maschf | Dickstoffpumpe mit nachgeschaltetem absperrorgan |
DE3840892A1 (de) | 1988-12-05 | 1990-06-07 | Putzmeister Maschf | Verfahren und vorrichtung zur steuerung einer zweizylinder-dickstoffpumpe |
DE3910120A1 (de) * | 1989-03-29 | 1990-10-04 | Putzmeister Maschf | Steuerungsanordnung fuer eine zweizylinder-dickstoffpumpe |
JPH0479974A (ja) * | 1990-07-23 | 1992-03-13 | Sophia Co Ltd | パチンコ機 |
JPH0736136Y2 (ja) * | 1990-11-21 | 1995-08-16 | 石川島建機株式会社 | 高粘性流体ポンプの運転制御装置 |
DE4127277A1 (de) * | 1991-08-17 | 1993-02-18 | Putzmeister Maschf | Hydraulische steuerungseinrichtung fuer eine dickstoffpumpe |
DE4208754A1 (de) * | 1992-03-19 | 1993-09-23 | Schwing Gmbh F | Dickstoffpumpe mit foerderzylindern, insbesondere zweizylinderbetonpumpe |
US5332366A (en) * | 1993-01-22 | 1994-07-26 | Schwing America, Inc. | Concrete pump monitoring system |
US5330327A (en) | 1993-04-27 | 1994-07-19 | Schwing America, Inc. | Transfer tube material flow management |
DE19542258A1 (de) * | 1995-11-13 | 1997-05-15 | Putzmeister Maschf | Verfahren und Vorrichtung zur Steuerung einer Zweizylinder-Dickstoffpumpe |
JP4219464B2 (ja) * | 1999-02-09 | 2009-02-04 | 古河機械金属株式会社 | ピストンポンプの切換衝撃低減装置 |
DE10036202A1 (de) * | 2000-07-24 | 2002-02-07 | Putzmeister Ag | Dickstoffpumpe |
DE10150467A1 (de) * | 2001-10-16 | 2003-04-17 | Putzmeister Ag | Dickstoffpumpe mit Fördermengenregelung |
-
2004
- 2004-03-26 DE DE102004015419A patent/DE102004015419A1/de not_active Withdrawn
-
2005
- 2005-03-18 US US10/558,939 patent/US7611332B2/en active Active
- 2005-03-18 ES ES05716192T patent/ES2290897T3/es active Active
- 2005-03-18 UA UAA200512189A patent/UA81498C2/xx unknown
- 2005-03-18 EP EP05716192A patent/EP1727981B1/de active Active
- 2005-03-18 KR KR1020067009231A patent/KR101148600B1/ko active IP Right Grant
- 2005-03-18 CN CNB2005800003780A patent/CN100416095C/zh not_active Expired - Fee Related
- 2005-03-18 EA EA200501844A patent/EA007293B1/ru not_active IP Right Cessation
- 2005-03-18 WO PCT/EP2005/002896 patent/WO2005093253A1/de active IP Right Grant
- 2005-03-18 DE DE502005001073T patent/DE502005001073D1/de active Active
- 2005-03-18 JP JP2007504321A patent/JP4839306B2/ja not_active Expired - Fee Related
- 2005-03-18 AT AT05716192T patent/ATE367524T1/de not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
JP4839306B2 (ja) | 2011-12-21 |
DE102004015419A1 (de) | 2005-10-13 |
EA200501844A1 (ru) | 2006-04-28 |
US7611332B2 (en) | 2009-11-03 |
ES2290897T3 (es) | 2008-02-16 |
DE502005001073D1 (de) | 2007-08-30 |
WO2005093253A1 (de) | 2005-10-06 |
CN1788159A (zh) | 2006-06-14 |
EP1727981A1 (de) | 2006-12-06 |
US20060245943A1 (en) | 2006-11-02 |
JP2007530855A (ja) | 2007-11-01 |
ATE367524T1 (de) | 2007-08-15 |
CN100416095C (zh) | 2008-09-03 |
EA007293B1 (ru) | 2006-08-25 |
KR101148600B1 (ko) | 2012-05-25 |
KR20060127383A (ko) | 2006-12-12 |
UA81498C2 (en) | 2008-01-10 |
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