EP1723274B1 - Procede d'obtention d'un produit textile de depoussierage et produits textiles de depoussierage ainsi obtenus - Google Patents
Procede d'obtention d'un produit textile de depoussierage et produits textiles de depoussierage ainsi obtenus Download PDFInfo
- Publication number
- EP1723274B1 EP1723274B1 EP05764685A EP05764685A EP1723274B1 EP 1723274 B1 EP1723274 B1 EP 1723274B1 EP 05764685 A EP05764685 A EP 05764685A EP 05764685 A EP05764685 A EP 05764685A EP 1723274 B1 EP1723274 B1 EP 1723274B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yarn
- dust
- process according
- collecting
- textile product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/42—Chenille threads
Definitions
- the present invention concerns the field of so-called "dust-collecting" textile products, i.e. that are able to hold dust and due to this property are intended for dusting furniture, furnishings and more generally any indoor or outdoor surface. More specifically, the invention refers to a process for obtaining a yarn to be used namely for producing a 5-finger dust-collecting glove. The invention also extends to the yarn thus obtained and to dust-collecting textile products produced with the yarn.
- This productive option which is the one of interest as far as the present description is concerned, essentially has the advantage of allowing the textile product to be reused over long periods of time, even after numerous washes. Moreover, the fact that no chemical products are used makes the product more environmentally friendly and without contraindications with regard to the tolerability of the product for the user. However, it is difficult to match, with a purely mechanical solution, the dust-collecting capabilities obtained via chemical treatments or the like.
- the product can advantageously take a substantially mitt-shaped configuration, so as to make cleaning operations more convenient and effective.
- the actual shape of a five-fingered glove would be particularly advantageous, both to ensure a closer fit on the hand and for a more precise and more controllable dusting action (a single finger being able to be used to reach holes, gaps, cracks or any other motion-hampering areas).
- This path has not been followed successfully until now.
- the manufacture of a five-finger dust-collecting glove without use of chemical additives is indeed not a feasible option (at least due to excessively high production costs) if, like in the prior art, the pileous characteristics are achieved through treatments on the semi-finished product (i.e. on the already knitted or woven fabric). In this case then, the best one can do is coupling two sheets of fabric making a simple pocket, or at most a mitt, and this is indeed what the market currently offers see for example US 5,525,393 .
- EP 0 806 505 discloses the use of chenille yarns which are worked into a base fabric to form a dost-collecting textile.
- a multifilament texturized synthetic yarn available on the market, preferably a non-interlaced parallel assembled polyamide, polyester or polypropylene yarn, even more preferably count 78 dtex with 136 overall micro-filaments.
- a fabric made with a yarn of this type although being soft and velvety as an effect of the generically voluminous structure of the yarn, would have a reduced capability to trap the dust since the filaments, arranged along the axis of the yarn, would clearly be tangential with respect to the surface to be cleaned.
- said yarn is used for the formation of pile, extending radially from a sewing core, in turn made through a synthetic yarn, typically a parallel multifilament polyamide, polyester or polypropylene yarn. More specifically, the pile yarn is sewn along the core and concurrently cut so as to obtain a thick succession of radial "whiskers", each clearly consisting of a bundle of micro-filaments.
- This step can be carried out by means of known machinery for producing cut and sewn fancy yarns, such as an apparatus with needle spindles (in practice, small adapted circular knitting machines with a sewing needle and a cutting needle), e. g. the model LEGAFIL FT240 produced by the Italian company PAFASYSTEM S.r.l. in Montale (Pistoia).
- the composite yarn resulting from such an operation thus has a core 1 from which there extends radially, with continuity, a pile 2 of significant length (from about 3 mm to about 10 mm) as well as density along the axis of the core.
- An optimal effect is obtained by distributing the effect yarn with the linear density of six double whiskers per centimetre. For every centimetre of yarn there will therefore be something like 1632 micro-filaments (136 x 6 x 2), projecting with continuity from opposite sides of the core 1.
- the composite fancy yarn thus obtained has a double advantageous effect.
- the composite yarn is used for making a five-fingered glove 3 ( figure 4 ) by means of a suitable glove-making machine (as clarified shortly hereafter)
- a straightforward calculation leads to the approximate number of over 14 million micro-filaments per glove.
- the filaments that form the pile 2, closely packed together are arranged so as to be at an angle to a surface S to be dusted, so as to be able to remove and trap the dust as effectively as possible.
- the invention provides for two further, important productive steps, described hereafter.
- a first of these steps is related with the steaming treatment, necessary for stabilizing the yarn before weaving or knitting.
- the steaming treatment necessary for stabilizing the yarn before weaving or knitting.
- a reel 4 with a quill 5 shall preferably have a D/H ratio of between about 1.5 and 4.5, and even more preferably between 2.5 and 4.5.
- the reel is characterized by a high surface-volume ratio, thus promoting the penetration of steam into the material, at the same time with a strong mechanical compression effect of the fibre, to prevent the possible contraction of the pile.
- the reels are protected inside containers, for example open-top boxes covered with sheets of plastic material, to minimise the risk that the yarn might absorb the dust of the surrounding environment already in this step, getting dirty and taking an unpleasant dark colour: obviously, in this type of product a clear colouration is an extremely important feature, since it allows the user to see right away the dirt that has been removed.
- a further step refers to a step after steaming, and immediately before the entry of the yarn, unwound from the reel, into the weaving or knitting machinery, in particular a glove knitting machine.
- the yarn is unwound from the reel, the filaments that form the pile 2 are inclined towards the core 1, due to the radial compression previously undergone in the formation of the same reel, with a consequent reduction in volume of the yarn.
- the yarn is thus passed through a fixed ring 6 for redirecting the filaments, with the same filaments pointing towards the direction of axial advance.
- the diameter of the ring 6 is such as to engage with the pile and, thanks to the abutment action thus realized, to cause it to rotate backwards until it is taken back into a position substantially perpendicular to the core 1 of the yarn.
- the pile 2 thus once again has the maximum opening when the yarn is fed to the machine, and this will ensure that the voluminosity of the yarn can be maintained in the finished product.
- the firmness with which the pile 2 is fixed to the core 1 ensures the stability of the yarn during the weaving or knitting step. This, as well as avoiding malfunctions and problems with the machine due to the dispersion of fragments of thread, ensures that the dust-collecting product obtained is able to ensure the maximum cleaning effectiveness, even after multiple washes.
- the objective of obtaining a dust-collecting textile product that, without making use of additives or chemical treatments, has a very strong capability to trap dust, a capability that remains as such use after use, for a long time, is thus achieved.
- the invention can advantageously be exploited to make a simple dust-collecting cloth, it shall clearly have a particularly advantageous exploitation in making a dust-collecting five-fingered glove.
- the special qualities of the textile material shall thus be further enhanced by a configuration that makes cleaning easier, quicker, more precise and more effective.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
- Gloves (AREA)
- Knitting Of Fabric (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Filtering Materials (AREA)
- Preliminary Treatment Of Fibers (AREA)
Claims (21)
- Un procédé pour fabriquer un produit textile de dépoussiérage en utilisant un fil synthétique à texture multi-filamentaire, caractérisé en ce qu'un fil composite est obtenu en coupant et cousant ledit fil texture comme un fil poilu (2) sur un fil noyau (1), afin d'obtenir une succession épaisse de barbes s'étendant radialement à partir du dit fil noyau (1), chaque barbe étant constituée d'un faisceau de micro-filaments, ledit fil composite alimentant des machines à tricoter ou à tisser pour réaliser ledit produit de dépoussiérage.
- Le procédé selon la revendication 1, dans lequel ledit fil poilu texturé (2) est un fil assemblé parallèle non entrelacé de polyamide, polyester ou polypropylène.
- Le procédé selon la revendication 2, dans lequel ledit fil poilu texturé (2) comporte un taux de 78 dTex avec 136 micro-filaments en tout.
- Le procédé selon l'une quelconque des revendications précédentes, dans lequel ledit fil noyau (1) est un fil à filaments multiples parallèles de polyamide, polyester ou polypropylène.
- Le procédé selon l'une quelconque des revendications précédentes, dans lequel lesdites barbes s'étendant en continuité à partir du dit fil noyau ont une longueur comprise entre 3 mm et 10 mm.
- Le procédé selon l'une quelconque des revendications précédentes, dans lequel ledit fil poilu (2) est distribué selon une densité linéaire de six barbes doubles par centimètre de fil noyau (1).
- Le procédé selon l'une quelconque des revendications précédentes, dans lequel ledit fil composite est réalisé à l'aide d'une petite machine à tricoter circulaire comportant une aiguille à coudre et une aiguille à couper.
- Le procédé selon l'une quelconque des revendications précédentes, dans lequel, avant d'alimenter lesdites machines à tricoter ou à tisser avec ledit fil composite, on réalise des bobinages (4) autour d'une cannette cylindrique (5) de longueur réduite en enroulant bien serré le fil composite afin de maximiser l'angle de bobinage croisé, lesdits bobinages ayant un rapport diamètre/hauteur (D/H) au moins égal à environ 1,5, lesdits bobinages subissant un traitement à la vapeur pour la stabilisation du fil.
- Le procédé selon la revendication 8, dans lequel ledit rapport (D/H) est compris entre 1,5 et 4,5.
- Le procédé selon la revendication 9, dans lequel ledit rapport (D/H) est compris entre 2,5 et 4,5.
- Le procédé selon l'une des revendications 8 à 10, dans lequel ledit traitement à la vapeur est effectué dans un autoclave avec lesdits bobinages (4) protégés dans des boîtes ouvertes au sommet recouvertes de feuilles de matière plastique.
- Le procédé selon la revendication 11, dans lequel ledit traitement à la vapeur est effectué à une température d'environ 100°C pendant environ 40 minutes.
- Le procédé selon l'une quelconque des revendications précédentes, dans lequel, avant de pénétrer dans lesdites machines à tricoter ou à tisser, ledit fil composite passe à travers un anneau fixe (6) pour réorienter ledit fil poilu (2), le diamètre du dit anneau étant déterminé de façon à coopérer avec ledit fil poilu (2) et, grâce à l'action de butée ainsi obtenue, à permettre son pivotement en arrière vers une position sensiblement perpendiculaire au dit fil noyau (1).
- Le procédé selon l'une quelconque des revendications précédentes, dans lequel ledit fil composite alimente une machine à tricoter pour réaliser des gants (3) à cinq doigts directement à partir du fil.
- Un produit textile de dépoussiérage caractérisé en ce qu'il est réalisé avec un fil composite obtenu en coupant et cousant un fil synthétique à texture multi-filamentaire comme un fil poilu (2) sur un fil noyau (1) afin d'obtenir une succession épaisse de barbes s'étendant radialement à partir du dit fil noyau (1), chaque barbe étant constituée d'un faisceau de micro-filaments.
- Le produit textile de dépoussiérage selon la revendication 15, dans lequel ledit fil poilu texturé est un fil assemblé parallèle non entrelacé de polyamide, polyester ou polypropylène.
- Le produit textile de dépoussiérage selon la revendication 16, dans lequel ledit fil poilu texturé (2) comporte un taux de 78 dTex avec 136 micro-filaments en tout.
- Le produit textile de dépoussiérage selon l'une quelconque des revendications 15 à 17, dans lequel ledit fil noyau (1) est un fil à filaments multiples parallèles de polyamide, polyester ou polypropylène.
- Le produit textile de dépoussiérage selon l'une quelconque des revendications 15 à 17, dans lequel lesdites barbes s'étendant en continuité à partir du dit fil noyau (1) ont une longueur comprise entre 3 mm et 10 mm.
- Le produit textile de dépoussiérage selon l'une quelconque des revendications 15 à 19, dans lequel ledit fil poilu (2) est distribué selon une densité linéaire de six barbes doubles par centimètre de fil noyau (1).
- Le produit textile de dépoussiérage selon l'une quelconque des revendications 15 à 20, dans lequel ledit produit est un gant à cinq doigts (3).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000055A ITFI20040055A1 (it) | 2004-03-09 | 2004-03-09 | Procedimento per ottenere un filato ed un prodotto tessile raccogli-polvere e prodotti raccogli-polvere cosi' realizzati |
PCT/IT2005/000117 WO2005085506A1 (fr) | 2004-03-09 | 2005-03-03 | Procede d'obtention d'un produit textile de depoussierage et produits textiles de depoussierage ainsi obtenus |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1723274A1 EP1723274A1 (fr) | 2006-11-22 |
EP1723274B1 true EP1723274B1 (fr) | 2008-05-28 |
Family
ID=34917527
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05764685A Not-in-force EP1723274B1 (fr) | 2004-03-09 | 2005-03-03 | Procede d'obtention d'un produit textile de depoussierage et produits textiles de depoussierage ainsi obtenus |
Country Status (9)
Country | Link |
---|---|
US (1) | US20070130904A1 (fr) |
EP (1) | EP1723274B1 (fr) |
JP (1) | JP2007528453A (fr) |
AT (1) | ATE397105T1 (fr) |
CA (1) | CA2553735A1 (fr) |
DE (1) | DE602005007191D1 (fr) |
ES (1) | ES2307194T3 (fr) |
IT (1) | ITFI20040055A1 (fr) |
WO (1) | WO2005085506A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080206511A1 (en) * | 2007-02-28 | 2008-08-28 | Txf Products, Inc. | Synthetic microfiber material |
JP6034038B2 (ja) * | 2012-03-30 | 2016-11-30 | 株式会社ダスキン | モール糸型清掃用払拭体、その製法及びモール糸型清掃用具 |
KR101259994B1 (ko) * | 2012-05-25 | 2013-05-06 | 이인호 | 도전성의 내구성이 우수한 도전성 복합 편성사, 그 제조방법, 및 이를 포함하는 편성물 |
CN107137029A (zh) * | 2017-07-03 | 2017-09-08 | 胡超群 | 一种拖把线及其编织方法 |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2845783A (en) * | 1957-06-11 | 1958-08-05 | Mohasco Ind Inc | Chenille fur strips and method of manufacture |
US3715878A (en) * | 1969-05-02 | 1973-02-13 | Hercules Inc | Process for making chenille-type yarn |
JPS56107037A (en) * | 1980-01-31 | 1981-08-25 | Kanegafuchi Chemical Ind | Production of chenille yarn |
DD201326B1 (de) * | 1981-09-01 | 1985-12-18 | Obererzgebirgische Posamenten | Verfahren und vorrichtung zur herstellung von chenille auf kettenwirkmaschinen |
FR2563245B1 (fr) * | 1984-04-24 | 1986-07-18 | Lacroix Moulinages Henri | Dispositif pour la realisation d'un nouveau type de fils et fils obtenus par la mise en oeuvre de ce dispositif |
US5525393A (en) * | 1988-06-29 | 1996-06-11 | Raab; Hans | Method for the manufacture of a plush-type cleaning cloth and cleaning cloth or cleaning glove thereby obtained |
JPH08289866A (ja) * | 1995-04-21 | 1996-11-05 | Haruko Yoshida | 掃除道具 |
DE29608084U1 (de) * | 1996-05-06 | 1996-06-13 | Melitta Haushaltsprodukte GmbH & Co. KG, 32427 Minden | Reinigungstextil |
US6289700B1 (en) * | 2000-05-08 | 2001-09-18 | Richard P. Gangi | Method of making multi-segmented chenille yarns on a crochet knitting machine |
DE10036349A1 (de) * | 2000-07-26 | 2002-02-14 | Melitta Haushaltsprodukte | Verwendung einer plüschartigen Textilie |
JP2002327357A (ja) * | 2001-04-27 | 2002-11-15 | Kuraray Co Ltd | 泡立ち性に優れたタオル地およびその製品 |
JP2002371451A (ja) * | 2001-06-12 | 2002-12-26 | Kuraray Co Ltd | ワイピング用布帛 |
JP2003135352A (ja) * | 2001-10-31 | 2003-05-13 | Nakano Meriyasu Kogyo Kk | 汚れ拭き編物 |
US6811870B2 (en) * | 2002-10-15 | 2004-11-02 | Dimitri Zafiroglu | Method for forming chenille yarns and the chenille yarns produced thereby |
-
2004
- 2004-03-09 IT IT000055A patent/ITFI20040055A1/it unknown
-
2005
- 2005-03-03 EP EP05764685A patent/EP1723274B1/fr not_active Not-in-force
- 2005-03-03 JP JP2007502494A patent/JP2007528453A/ja active Pending
- 2005-03-03 US US10/592,390 patent/US20070130904A1/en not_active Abandoned
- 2005-03-03 CA CA002553735A patent/CA2553735A1/fr not_active Abandoned
- 2005-03-03 WO PCT/IT2005/000117 patent/WO2005085506A1/fr active IP Right Grant
- 2005-03-03 AT AT05764685T patent/ATE397105T1/de active
- 2005-03-03 ES ES05764685T patent/ES2307194T3/es active Active
- 2005-03-03 DE DE602005007191T patent/DE602005007191D1/de active Active
Also Published As
Publication number | Publication date |
---|---|
CA2553735A1 (fr) | 2005-09-15 |
ES2307194T3 (es) | 2008-11-16 |
ITFI20040055A1 (it) | 2004-06-09 |
ATE397105T1 (de) | 2008-06-15 |
EP1723274A1 (fr) | 2006-11-22 |
JP2007528453A (ja) | 2007-10-11 |
DE602005007191D1 (de) | 2008-07-10 |
WO2005085506A1 (fr) | 2005-09-15 |
US20070130904A1 (en) | 2007-06-14 |
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