EP1664473B1 - Procede pour produire un caisson d'un vantail de porte constitue d'un caisson et d'un element de recouvrement - Google Patents

Procede pour produire un caisson d'un vantail de porte constitue d'un caisson et d'un element de recouvrement Download PDF

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Publication number
EP1664473B1
EP1664473B1 EP05755169.9A EP05755169A EP1664473B1 EP 1664473 B1 EP1664473 B1 EP 1664473B1 EP 05755169 A EP05755169 A EP 05755169A EP 1664473 B1 EP1664473 B1 EP 1664473B1
Authority
EP
European Patent Office
Prior art keywords
edge
door leaf
process according
corner
edge strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05755169.9A
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German (de)
English (en)
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EP1664473A1 (fr
Inventor
Manfred Rentsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoermann KG Brandis
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Hoermann KG Brandis
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Publication date
Application filed by Hoermann KG Brandis filed Critical Hoermann KG Brandis
Priority to PL05755169T priority Critical patent/PL1664473T3/pl
Publication of EP1664473A1 publication Critical patent/EP1664473A1/fr
Application granted granted Critical
Publication of EP1664473B1 publication Critical patent/EP1664473B1/fr
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/96—Corner joints or edge joints for windows, doors, or the like frames or wings
    • E06B3/9604—Welded or soldered joints
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/82—Flush doors, i.e. with completely flat surface
    • E06B3/827—Flush doors, i.e. with completely flat surface of metal without an internal frame, e.g. with exterior panels substantially of metal

Definitions

  • the invention relates to a method for producing a door latch of a door leaf formed from box and ceiling according to the preamble of claim 1 appended hereto.
  • Door leaves formed from metal are often, as is also known from some DIN regulations, made of a box sheet, which is filled with a suitable for the respective purposes of the door filling and is closed with a cover plate.
  • the box sheet or often also simply called box then forms a first broad side of the door leaf and - depending on the presence or size of a Mosfalzes completely or partially the four narrow sides or end faces of the later door leaf.
  • the box actually has a box shape consisting of the bottom forming the door leaf broad side and the side walls forming the door leaf narrow sides.
  • the GB 2 109 277 A discloses a method of manufacturing a door leaf box of a door panel formed of box and lid. To form an upper end side, a first edge strip and a second edge strip of a metal sheet is bent over to form a lateral narrow side of the door leaf. Subsequently, opposite side edges of the edge strips are welded in a corner region by means of an inert gas welding process.
  • the US 3,440,722 a method for producing a door leaf box of a door leaf formed from box and cover, in which a metal sheet is bent such that a first edge strip an upper end side of the door leaf and a second edge strip form a narrow side of the door leaf. Subsequently, a welding of the two edge strips along a contact edge. The welding of the side edges takes place with the help of in Fig. 1 pictured device that carries on the one hand the door leaf and the other a welding gun or leads.
  • DE 24 02 110 A a method for resistance welding a metal plate to a metal part to which welding projections are produced by an embossing process and / or attaching separate welding bodies to the metal part.
  • the projecting embossments are produced by squeezing.
  • hat-shaped formations can be made by a deep embossing operation of a metal strip.
  • Fig. 1 and 2 illustrate a previously common manufacturing method for the manufacture of the above-mentioned box panel.
  • Fig. 1 is a corner of the box plate in partially cutaway view and in Fig. 2 is the corner of a metal sheet, from which this corner is formed represented.
  • the box panel is usually formed from a single metal sheet by bending edge strips and welding the edge strips in the corner region of the door leaf box together.
  • Fig. 1 shows the finished corner joint and
  • Fig. 2 shows the metal sheet just before bending.
  • Fig. 1 illustrated corner portion 8 of a (door leaf) box 10 is formed by a bottom plate 12, which forms a door leaf broad side 14, and by two lateral edgings or edge strips 16 and 18, which respectively form narrow sides 20 and 22 of the box.
  • a first edge strip 16 forms a short narrow side, d. H. an upper or lower end face 20.
  • the second edge strip 18 forms a narrow side on the long side of a door leaf, d. H. Here, one of the two lateral narrow sides 22.
  • the two edge strips 16 and 18 thus according to their Alkantung perpendicular to each other.
  • the second edge strip 18 has in the example shown at its outermost edge region 24, a further fold 26 to which the cover sheet, not shown here, in a known manner can be fastened.
  • the two edge strips are connected to form a fixed corner joint via a welded joint 28.
  • the known weld 28 is formed by one of the two edge strips, here of the first edge strip 16, parallel to the other, a second edge strip 18, extending bent welding tabs 30, which is welded to the second edge strip 18 with two 2 welding bosses 32 ,
  • the two edge strips 16, 18 are connected to the welding flaps 30 by notching a correspondingly shaped corner region 33 during the punching of a sheet metal Rohform box plate 34-, as shown in FIG Fig. 2 shown is formed.
  • the procedure is thus that the edge strips forming the end faces or narrow sides 20, 22 form 16, 18 after making the edge strips 16 and 18 as in FIG Fig. 2 shown to be folded inwards by 90 °.
  • the end face 20 is connected to the lateral narrow side 22 via the welding flap connection 28.
  • the welding tabs 30, in turn, must be folded over by 90 ° before the actual bending of the first edge strip 16, ie be raised.
  • the welding flap 30 is usually over-arched by special machines (bent over more than 90 °) so that it does not hit the second edge strip 18 of the box plate 34 in the subsequent inward edges of the first edge strip 16.
  • such a corner joint of two highly curved edge strips 16 can also be carried out by a separate welding corner angle, which of course must be fed separately beforehand.
  • the object of the invention is to improve a method for producing a door leaf box that the door leaf box can be made comparatively easy and inexpensive while ensuring sufficient rigidity, especially in the corner regions.
  • the previously customary welding flaps 30 are dispensed with. Instead, the abutting edge portions of the two edge strips are welded directly to each other in abutment.
  • the corner regions of the box plate can be much easier, namely notched substantially at right angles to provide the edge strips to be bent over the box panel.
  • the resulting substantially rectangular shape of the edge strips is significantly easier to handle industrially.
  • the door leaf box produced according to the invention are also for fire doors or other doors that are exposed to special mechanical stress, can be used. For this reason, it has been provided to provide a secure welded joint, the two weld humps and the welding tabs. The weld bumps 32 had to be introduced into the welding flaps 30 in an additional step.
  • a secure welded joint which also withstands the requirements of fire doors and / or other heavy duty exposed doors for a long time, created by one of the two edge strips at that side edge, with the side edge of the second edge strip in the corner Shock comes into contact, is provided with welding humps.
  • the weld bumps are preferably formed so that they over the side edge, d. H. protrude in the direction of the other bent edge strip.
  • the Sch dibuckel are equal to the shaping of the edge strips on the side edge provided with and shaped.
  • the weld bumps may be formed simply by forming a portion of the side edge in a wave form. This can be done in a particularly advantageous manner by the fact that the waveform or the otherwise shaped projections on the side edge are unlatched at the same time when notching the corner region of the still unbent box panel.
  • the invention eliminates the additional steps discussed above with respect to the prior art.
  • the corner joint is only after the Bending the one opposite narrow side in the connecting region to the other opposite narrow sides, preferably butt welded in T-joint.
  • weld bumps are punched directly over the usual corner notches in the appropriate size.
  • the size of the weld hump depends on the material thickness and is generally based on valid DIN standards for relevant connections.
  • variableably adjustable bending tools can be constructed much easier in flexible bending machines. Due to the simple shape to be bent also a positioning of the bending tools is possible, so that special dimensions can be made very easily. The bending tools can be easily positioned in the corner of the door leaf box.
  • the in Fig. 3 illustrated corner region 8 of the box 40 is characterized in comparison to the in Fig. 1 represented corner region 8 of the box 10 according to the prior art, characterized in that the corner joint is not formed via a welding flaps 30 with welding boss 32, but by a projection weld a side edge 42 of the substantially rectangular shape without the welding flaps first edge strip 16.
  • the corner notch 33 in the box plate is substantially rectangular.
  • the turned to the second edge strip 18 added Side edge 44 of the short narrow side 20 or front side forming first edge strip 16 is not formed with a welding cloth, but with a wavy-shaped portion 46.
  • the wave form results in four weld bumps 48 projecting beyond the remaining edge region 50 by a specific amount of 0.5-2 mm, in this example 1 mm.
  • FIG. 4 The shape shown is achieved simply by appropriate design of the notching tool or punching tool (not shown) in a step in the punching of the box plate 34. In the production of the box 10 is then proceeded so that first the first edge strip 16 is bent with the provided with weld hump 48 side edge and then the second edge dispute 18 is bent and welded.
  • Fig. 5 shows the obtained welded joint from above and Fig. 6 shows the burnout of the weld bumps 48.
  • About half (0.5mm) of the board (1mm) of the weld bumps 48 were “burned off” in this example and used to form the weld joint.
  • the protruding portions of the weld bumps 48 are thus firmly welded to the second edge strip.
  • the second edge strip 18 is still a piece on the welded connection with the first edge strip 16 out.
  • a recess for seals BrandaufJeumer, u. s. w. achieved.
  • the strength of the welded joint is increased compared to a connection of two side edges.
  • the reference numeral 52 records the T-joint or impact area at which the first edge strip 16 is welded via the weld boss 48 to the second edge strip is.
  • the reference numeral 33 shows the substantially rectangular Eckausklinkung of Fig. 4 compared to the approximately L-shaped notch 33 after Fig. 3 ,

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Claims (8)

  1. Procédé d'obtention d'un caisson (10) d'un vantail de porte formé de ce caisson (10) et d'un couvercle comprenant les étapes consistant à :
    a) préparer une tôle métallique (34) et mettre en forme une première bande de bord (16) et une seconde bande de bord (18) de cette tôle métallique (34),
    b) replier, la première bande de bord (16) pour former au moins partiellement une face frontale supérieure ou inférieure (20) du vantail,
    c) replier la seconde bande de bord (18) pour former au moins partiellement un chant latéral (22) du vantail,
    d) souder les deux bandes de bord (16, 18) dans une zone de coin (8) du caisson (10),
    la succession des étapes b) et c) étant quelconque et les deux bandes de bord (16, 18) étant directement soudées l'une à l'autre dans une zone de jointure (52) dans laquelle les bandes de bord (16, 18) viennent en butée l'une contre l'autre par leur coin sans mise en oeuvre de colliers de fixation,
    caractérisé en ce qu'
    au moins l'une des bandes de bord (16, 18) est mise en forme par estampage, et, sur une arête latérale à souder (44) de l'une des bandes de bord (16, 18) qui vient en butée après mise en oeuvre des étapes b) et c) contre une autre zone (18) de la tôle métallique (34), simultanément, des bossages de soudage (48) sont formés avec l'estampage des bandes de bord (16, 18).
  2. Procédé conforme à la revendication 1,
    caractérisé en ce que
    les bossages de soudage (48) font saillie sur une zone d'arête résiduelle (50) de l'arête latérale (44).
  3. Procédé conforme à la revendication 1 ou 2,
    caractérisé en ce que
    les bossages de soudage (48) sont formés en réalisant l'arête latérale (44) totalement ou partiellement en forme d'ondes (46) en vue de dessus.
  4. Procédé conforme à l'une des revendications précédentes,
    caractérisé en ce qu'
    on choisit la dimension des bossages de soudage (48) en fonction de la rigidité de matériau et/ou de l'épaisseur de la tôle métallique (34).
  5. Procédé conforme à l'une des revendications précédentes,
    caractérisé en ce que
    dans l'étape a) la tôle métallique (34) est mise à disposition en étant préformée avec les bandes de bord (16, 18) correspondantes devant être repliées ultérieurement.
  6. Procédé conforme à l'une des revendications précédentes,
    caractérisé en ce qu'
    un coin de la tôle métallique préformé sur laquelle est ultérieurement effectuée la soudure conformément à l'étape d) et découpée sous une forme essentiellement rectangulaire (33) pour former les zones de bord des deux bandes de bord situées en butée l'une sur l'autre dans les coins du caisson de vantail.
  7. Procédé conforme à l'une des revendications précédentes,
    caractérisé en ce que
    les bandes de bord (16, 18) de la tôle métallique (34) ont uniquement une forme essentiellement rectangulaire avant d'être repliées.
  8. Procédé conforme à l'une des revendications précédentes,
    caractérisé en ce que
    dans l'étape d) une liaison de coin est réalisée par soudage bord à bord en forme de T uniquement dans la zone de liaison de la première bande de bord (16) et de la seconde bande de bord (18).
EP05755169.9A 2004-06-24 2005-06-03 Procede pour produire un caisson d'un vantail de porte constitue d'un caisson et d'un element de recouvrement Active EP1664473B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05755169T PL1664473T3 (pl) 2004-06-24 2005-06-03 Sposób wytwarzania ramy drzwi dla skrzydła drzwi tworzonego z ramy i pokrycia

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004030656A DE102004030656B4 (de) 2004-06-24 2004-06-24 Verfahren zur Herstellung eines Türkastens eines aus Kasten und Deckel gebildeten Türblattes
PCT/DE2005/000999 WO2006000179A1 (fr) 2004-06-24 2005-06-03 Procede pour produire un caisson d'un vantail de porte constitue d'un caisson et d'un element de recouvrement

Publications (2)

Publication Number Publication Date
EP1664473A1 EP1664473A1 (fr) 2006-06-07
EP1664473B1 true EP1664473B1 (fr) 2015-08-19

Family

ID=34971577

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05755169.9A Active EP1664473B1 (fr) 2004-06-24 2005-06-03 Procede pour produire un caisson d'un vantail de porte constitue d'un caisson et d'un element de recouvrement

Country Status (5)

Country Link
EP (1) EP1664473B1 (fr)
DE (1) DE102004030656B4 (fr)
ES (1) ES2553099T3 (fr)
PL (1) PL1664473T3 (fr)
WO (1) WO2006000179A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013100514B4 (de) 2012-11-22 2022-06-23 Hörmann Kg Brandis Tür- oder torelementherstellverfahren sowie tür- oder torelement

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1972678U (de) * 1967-09-08 1967-11-16 Reinhard Elsing Fa Aus stahlblech bestehendes tuerblatt.
DE2219333A1 (de) * 1972-04-20 1973-11-08 Licentia Gmbh Verfahren zur verbindung zweier bleche durch elektrisches widerstandsschweissen
DE2934054A1 (de) * 1979-08-23 1981-03-26 Favorit Türenwerke GmbH & Co KG, 4154 Tönisvorst Tuerblatt
JPS5885083A (ja) * 1981-11-13 1983-05-21 株式会社東芝 冷蔵庫扉の製造方法
JPS6033669B2 (ja) * 1983-06-08 1985-08-03 尭 石川 無機質複合板
DE29612425U1 (de) * 1996-05-29 1996-11-07 Novoferm Gmbh Stahlblechtür
DE10204638B4 (de) * 2002-02-05 2004-10-21 Hörmann Kg Brandis Verfahren zum Herstellen eines Metallblechtürblatts

Also Published As

Publication number Publication date
DE102004030656B4 (de) 2013-02-21
WO2006000179A1 (fr) 2006-01-05
EP1664473A1 (fr) 2006-06-07
PL1664473T3 (pl) 2015-12-31
ES2553099T3 (es) 2015-12-04
DE102004030656A1 (de) 2006-02-16

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