EP1662887A2 - Nahrungsmittelprodukt, insbesondere ein wurstprodukt, anordnung und verfahren zu dessen herstellung sowie hülle des produktes - Google Patents
Nahrungsmittelprodukt, insbesondere ein wurstprodukt, anordnung und verfahren zu dessen herstellung sowie hülle des produktesInfo
- Publication number
- EP1662887A2 EP1662887A2 EP05739824A EP05739824A EP1662887A2 EP 1662887 A2 EP1662887 A2 EP 1662887A2 EP 05739824 A EP05739824 A EP 05739824A EP 05739824 A EP05739824 A EP 05739824A EP 1662887 A2 EP1662887 A2 EP 1662887A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling
- casing
- cover
- food product
- arrangement according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C11/00—Sausage making ; Apparatus for handling or conveying sausage products during manufacture
- A22C11/02—Sausage filling or stuffing machines
- A22C11/0245—Controlling devices
- A22C11/0254—Sizing means
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C11/00—Sausage making ; Apparatus for handling or conveying sausage products during manufacture
- A22C11/02—Sausage filling or stuffing machines
- A22C11/0245—Controlling devices
- A22C11/0263—Braking means
Definitions
- the invention relates to a food product with pasty filling, in particular a sausage product, according to the preamble of patent claim 34, an arrangement according to the preamble of patent claim 1 and a method according to the preamble of patent claim 16, as well as a casing according to the preamble of patent claim 18.
- the filling of tubular casings with pasty contents is known in particular in the production of sausages.
- the filling material e.g. Sausage meat
- placed in a filling device from which the contents are filled through a filling tube into a tubular casing which is closed at the beginning.
- the casing encloses the filling pipe at least in some areas.
- the filling area of the casing draws additional casing material from a supply due to the impulse of filling. Since the casing material on the filling tube is generally very slippery, the tightening of the casing is usually limited.
- an envelope brake was developed, which surrounds the filling tube and the envelope tube located on it in a ring and presses the envelope material onto the filling tube with a low, constant pressure.
- a closing device is activated, which closes and separates the end of the previously filled and the beginning of the casing to be filled next. The filling process then starts again.
- the image print on the sausage product in DE 36 08 983 C2 is always at a constant distance from the ends of the sausage product.
- markings are attached to the tubular casing material for producing the sausage products at intervals, which reach an activation position in the course of the movement of the casing in the filling direction and are detected there by a sensor device. At the activation position, the filling process is interrupted and the end of the previously filled and the beginning of the envelope to be filled next is closed and separated from one another.
- the length of the casing material for the production of such sausage products is always constant, but the sausage products have the disadvantage of a fluctuating filling quantity, since the diameter of the casing tube varies slightly.
- the invention is concerned with the problem of developing a food product with pasty contents according to the preamble of claim 34, in particular a sausage product, which has increased consumer acceptance, to provide an arrangement and a method for its production and a casing, in particular for use in the arrangement and / or the procedure to deliver.
- the invention solves this problem by a food product with the features of claim 34, by an arrangement with the features of claim 1 and a method with the features of claim 16, and by a casing with the features of claim 18.
- the arrangement according to the invention has a casing and a parking brake, the parking brake being able to assume a stop position which completely prevents the casing from being pulled back and which is also connected to the sensor device via a first connection and to the filling device via a second connection.
- the stop position of the parking brake it is possible to continue the filling process until a predetermined filling quantity has been reached, without at the same time pulling further casing material from a supply.
- the shell expands in particular in the radial direction.
- the sensor device transmits an activation signal to the parking brake via the first connection, and the parking brake assumes the stop position.
- the predeterminable filling quantity can correspond to the final filling quantity of the food product or parts of the final filling quantity.
- the length of the casing material used and the filling quantity are the same for each food product produced in this way. This makes it possible to standardize the length and the filling quantity of the food product, which increases consumer acceptance.
- One embodiment of the invention provides that the filling device has a control for the filling quantity and the control is connected to the parking brake via the second connection and to the sensor device via a third connection is. This makes it possible to synchronize the stopping of the pulling movement at defined positions with the filling quantity desired up to this position. This is particularly advantageous if the locking device is not intended to operate with every marking or in connection with every activation signal.
- the predeterminable filling quantity set in the control can depend, for example, on the number of markings which have already passed through the activation position since the start of production of the food product currently being manufactured.
- a filling quantity could be used for the first marking, which triggers an activation signal after the beginning of the casing has been closed 25% of the final filling quantity, for the second marking a filling quantity of 50% of the final filling quantity, for the third marking a filling quantity of 75% of the final filling quantity and for the fourth marking the final filling quantity of the finished food product. Then the counting starts again.
- the predetermined filling quantity deviates from this linear filling quantity and the filling result is thereby improved overall.
- markings can be be attached to different types, the type of marking depending on the distance to at least one further marking.
- the type of marking is recognized by the sensor device and signaled to the control of the filling device via the third connection.
- the type of marking of the control specifies the predetermined filling quantity, which can be the final filling quantity of the food product and the marking therefore forms a kind of main marking or end marking or the predetermined filling quantity can also correspond to a fraction of the final filling quantity and the corresponding marking therefore a kind Intermediate mark forms.
- Each intermediate marking is expediently attached to the envelope between two main markings.
- the different types of markings can consist, for example, of using different colors for the markings, which can be detected and distinguished by the sensor device. However, the type can also be determined by different electromagnetic properties of the markings or other forms of differentiation.
- the invention preferably has a casing brake which brakes the pulling of the casing in a pulling position and thereby increases the filling pressure with which the casing of the food product is filled.
- the envelope brake is identical to the parking brake or integrated in it, so that the parking brake can assume both the stop position and the retightening position.
- all of the connections listed can run not only directly but also indirectly via other components of the arrangement.
- the second connection could be designed such that the filling device signals the end signal to the parking brake via the sensor device or the closing device.
- all or part of the connections are initially brought together in a control system or a distributor and from there go to the respective recipient. Numerous other indirect connection types can also be used and can simplify and / or improve the control technology of the arrangement.
- the filling device has one or more further filling tubes which are not in a filling position. Only the filling tube in the filling position is actively involved in the filling process.
- the other filling pipes are provided with a new envelope stock and thus prepared for the filling process.
- the filling tube previously in the filling position is brought out of this position and one of the further filling tubes is transferred into the filling position.
- the filling pipes are preferably rearranged by a pivoting movement. During the swiveling movement, all filling pipes move on the same circular path. If, for example, the filling device is equipped with two filling tubes, the two filling tubes perform a circular movement through 180 ° on the same circular path during pivoting.
- the sensor device has at least two sensors, which are preferably spaced apart from one another essentially uniformly around the filling tube. If the sensor device has two sensors, these are preferably exactly opposite one another.
- the sensor device can advantageously be switched so that an activation signal is issued when all sensors recognize the marking. This ensures that the sensor device does not incorrectly recognize structures or colors on the cover, in particular a print on the cover that is not designed as a marking.
- the sensors are preferably designed to be movable away from the filling tube and towards it. This simplifies the loading of the filling tube with a new envelope supply. If the filling device has more than one filling tube, all filling tubes being designed to be pivotable on the same circular path. Thus, the sensors of the sensor device can each be moved away from the filling tube in the filling position and outside the circular path of the filling tubes. As a result, the sensors do not interfere with the pivoting of the filling pipes.
- the sensor mobility can of course also be provided for the configuration of the sensor device with only one sensor.
- the shell of the arrangement has a ⁇ 5 value in the range from 0.3 to 25 N / mm 2 , preferably in the range between 1, 2 and 10 N / mm 2 and particularly preferably in the range between 2 and 5 N / mm 2 .
- the ⁇ 5 value indicates the tensile stress ⁇ existing at an elongation of 5%.
- the tensile stress is the tensile force related to the smallest measured initial cross-section of a test specimen at any time during the test.
- the ⁇ 5 value is measured in accordance with DIN standard 53455 on the watered casing and in the transverse direction with respect to the food product to be produced with the casing, that is to say with regard to its radial expansion.
- this area of the ⁇ 5 value ensures the functioning of the arrangement as a whole.
- the food products can become wrinkled in the course of subsequent processes, such as cooking or smoking, and do not achieve the plumpness desired by the consumer. Uniform filling is also made more difficult.
- the envelope of the near Means product may burst during the continued filling with the parking brake in the stop position and thus during the radial expansion of the shell. The lack of plumpness and the bursting are not desirable.
- the casing with these special ⁇ 5 values is specifically designed to work together in the arrangement with the parking brake and to continue filling in the stop position of the parking brake.
- the ⁇ 5 value of the casing particularly advantageously has a tolerance of less than ⁇ 5% over the entire length of the casing stock.
- the food products produced with the casing have a uniform plumpness and a uniform diameter.
- Recurring markings are made on the casing at intervals, in particular at constant intervals.
- the markings extend at least substantially in an annular manner around the entire circumference of the food product produced with the casing.
- the markings are expediently applied transversely to the longitudinal extent of the casing.
- the type of marking can be conventional color printing.
- the color of the marking advantageously stands out from the color of the envelope and elements attached to the envelope. This can prevent false triggering of the sensor device. It was unexpectedly found that the use of a yellowish textile cover with a predominantly green image print and a dark blue marking is particularly well suited for detection by the sensor device.
- the marking can consist of a color which is only visible or fluorescent under UV light or to have metal-containing pigments.
- the marking can also consist of several thin lines in the manner of a knitting co of the exist and provide additional information.
- Another predictable type of marking can be a foamed structure that stands out from the rest of the shell surface.
- the type of markings made on the casing can be uniform or else different, with the different types of markings recording additional information which can be used, for example, to determine the filling quantity specified for this type of marking.
- the casing has a carrier material.
- the carrier material can be a woven fabric, knitted fabric, consolidated nonwoven fabric or spunbonded fabric made of natural fiber, synthetic fibers or mixtures thereof. Cotton fibers, cellulose fibers, wool or silk are particularly suitable as natural fibers.
- the carrier material is preferably coated on one or both sides or surface-treated in some other way. The coating is preferably carried out with an acrylic resin, a plastic blend, a polyvinyl acetate, a silicone dispersion or regenerated cellulose and mixtures of these compounds. Surprisingly, it has been shown that the coating can be specifically adjusted to the desired ⁇ 5 value by means of the coating conditions, such as the stretching of the carrier material, and by the combination of carrier material and coating medium.
- the casing with the carrier material preferably has a thickness of 50 to 200 ⁇ m.
- the shell can also consist of a single- or multi-layer polymer-based material. Depending on the material used, the shell in this case preferably has a wall thickness of 20 to 180 ⁇ m. Alternatively, a cellulose hydrate-based casing with or without a carrier material can also be used.
- the sleeve has at least one image print that recurs at regular intervals.
- the marking be part of the image printing.
- the marking as such on the finished food product cannot be recognized by the consumer.
- the image print is preferably deposited with a primer. If a textile backing material is used, it can be fully or partially calendered and therefore have a smoother surface.
- the envelope is in the form of a hose immediately before filling.
- the casing supply can already be tubular and is then placed on the filling tube of the arrangement during the production of the food packaging.
- the casing can also be in the form of flat goods, which are first formed into a tube on the filling pipe and fixed by gluing or welding.
- the marking and / or the image print is preferably printed on the surface of the envelope.
- the marking and / or the image printing can also be printed on a carrier material of the sheath before the hose production, the carrier material subsequently being provided with a transparent coating through which the printing shines. As a result, the more complex printing on the finished casing can be omitted.
- the sleeve formed into a tube preferably has a substantially cylindrical shape.
- any other forms e.g. Fat end shape or wave shape, predictable.
- Fig. 8 is a longitudinal section through a food product according to the invention in side view
- FIG. 9 shows a food product according to the invention corresponding to FIG. 8 cut in half by a cut made obliquely to the longitudinal axis of the food product.
- FIGS. 1 to 6 show an arrangement 2 according to the invention in successive working positions during the production of a food product 4 and thus also illustrate an embodiment of the method according to the invention.
- the start of the manufacture of the food product 4 is shown in Fig. 1.
- the arrangement 2 has a filling device 6 with a filling tube 8, from which filling material (not shown in the drawings) is filled into a tubular casing 10 with a closed beginning 12.
- the filling material has a pasty consistency, pasty in the sense that the filling material within a food product 4 consists of several parts that can slide past one another while the casing 10 is being filled.
- the parts can also be solid.
- the contents can e.g. Sausage meat or another pulp-like mass, but also of a flour-like, granular or pea-like consistency and size.
- the supply 14 can also already be shaped as a tube and is then preferably in a compressed form, e.g. as a caterpillar, wherein a supply 14 of the tubular casing 10 is placed on the filling tube 8.
- the supply 14 can also be formed from a flat film which is only shaped and welded into a tube on the filling tube 8. The latter variant is not shown in the drawings.
- Recurring markings 16 are attached to the casing 10 and move during filling of the casing 10 as a result of its tightening in the filling direction 18 on the filling tube 8 (FIG. 2).
- the markings 16 reach an activation position at which they are each recognized by a sensor device 20 (FIG. 3).
- the sensor device 20 then emits an activation signal to a parking brake 24 with an actuator 26 via a first connection 22, whereupon the parking brake 24 assumes a stop position that completely prevents the covering 10 from being pulled back (FIGS. 3 and 4).
- the filling process is not interrupted.
- hydraulic or pneumatic cylinder arrangements of a known type are provided as actuator 26.
- the filling device 6 Only when a predetermined filling quantity has been filled in does the filling device 6 signal the parking brake 24 via a second connection 32 with an end signal to leave the stop position (FIG. 5).
- the end 34 of the previously filled casing 10 and the beginning 12 of the casing 10 to be filled next are finally closed.
- a locking device 36 is preferably used, which works in the double-clip method.
- other conventional locking devices can also be used.
- the end 34 of the previously filled casing 10 and the beginning 12 of the casing 10 to be filled next can remain connected to one another or they are separated from one another with the aid of a separating knife 38.
- the arrangement can have an envelope brake which brakes the retraction in a retracting position but does not stop it.
- the envelope brake is preferably identical to the parking brake 24, as shown in the figures.
- the parking brake 24 can then assume both the pulling position ( Figures 1 and 2 and Figures 5 and 6) and the stop position ( Figures 3 and 4).
- the parking brake 24 has a pressure element 40, which presses the sleeve 10 radially onto the filling tube 8 in the pulling position.
- the pressure element 40 is designed to be movable parallel to the longitudinal axis 42 of the filling pipe 8 in the direction of a contact area 44 of the filling pipe 8 and, in the stop position, presses the sleeve 10 onto this contact area 44 (FIGS. 3 and 4).
- the pressure element 40 is preferably ring-shaped and has a pressure surface 46, which is advantageously arranged essentially parallel to a contact surface 48 of the contact region 44 and, in the stop position, meets the contact surface 48 flatly, the contact surface 46 and the contact surface 48 preferably are each conical.
- a pre-tensioner 52 is arranged on the filling tube 8, which smoothes the casing material 10 before it moves past the sensor device 20 and thereby improves the recognition of the markings 16 by the sensor device 20.
- This pre-tensioner 52 is preferably a core which is pushed onto the filling tube 8 and has a cylindrical outer diameter which essentially corresponds to the inner diameter of the unstretched casing material 10.
- the casing material 10 has a recurring image print 54 which is always approximately the same distance from the ends or at the beginning 12 and the end 34 of the food product 4 on the finished food product 4 (FIG. 6).
- the markings 16 can be formed by the image print 54.
- the first connection 22 and the second connection 32 can be electrical and / or electronic as well as mechanical or hydraulic connections.
- the position of the sensor device 20 is preferably adjustable essentially parallel to the longitudinal axis 42 of the filling tube 8.
- the position of the activation position of the markings 16 can also be selected and adapted to different lengths of food product.
- FIG. 7 shows a casing 10 according to the invention in the unrolled, not shaped into a tube state.
- the area between two markings 16, 16 ' determines the circumferential surface of a food product 4 produced from the casing 10.
- Two identical image prints 54, 54' are applied between two markings 16, 16 ', each with the same distance dimension A from that which is closer to them Have markings 16, 16 '.
- the orientation of the two image prints 54, 54 ' is mirror-inverted to one another, i.e. rotated by 180 ° about a straight line 55 which intersects the longitudinal axis 56 of the food product 4 at a right angle.
- the circumferential position of the two image prints 54, 54 'on a food product 4 produced with the casing 10 is exactly opposite.
- This arrangement of the two image prints 54, 54 'on the casing 10 makes it possible to obtain two identical halves from a food product 4 produced with the casing 10 by means of a cut made obliquely to the longitudinal axis 56 of the food product 4 (FIG. 9). Both the outer shape of the two halves is identical, as is the orientation and position of the image prints 54, 54 "relative to the cut surface 58, 58 '. A prospective buyer or consumer of such a half of the food product 4 or of such a food product 4 with an oblique cut surface 58, 58 'can visually grasp the contents of the food product 4 and the information of the image print 54, 54' at a glance.
- the food product 4 is offered in an only partially transparent outer packaging, not shown here, where in the transparent area of the outer packaging then shows the image print 54, 54 'and the cut surface 58, 58' or at least parts thereof.
- the image print 54, 54 ' is firmly connected to the casing 10 and is therefore retained throughout the life of the food product 4.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Processing Of Meat And Fish (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004024419A DE102004024419B4 (de) | 2004-05-14 | 2004-05-14 | Nahrungsmittelprodukt, insbesondere ein Wurstprodukt, Anordnung und Verfahren zu dessen Herstellung sowie Hülle des Produktes |
PCT/EP2005/005116 WO2005110097A2 (de) | 2004-05-14 | 2005-05-12 | Nahrungsmittelprodukt, insbesondere ein wurstprodukt, anordnung und verfahren zu dessen herstellung sowie hülle des produktes |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1662887A2 true EP1662887A2 (de) | 2006-06-07 |
Family
ID=34969079
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05739824A Withdrawn EP1662887A2 (de) | 2004-05-14 | 2005-05-12 | Nahrungsmittelprodukt, insbesondere ein wurstprodukt, anordnung und verfahren zu dessen herstellung sowie hülle des produktes |
Country Status (5)
Country | Link |
---|---|
US (1) | US20080261500A1 (de) |
EP (1) | EP1662887A2 (de) |
DE (1) | DE102004024419B4 (de) |
MX (1) | MXPA06013185A (de) |
WO (1) | WO2005110097A2 (de) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004032183B4 (de) * | 2004-07-02 | 2007-04-12 | Poly-Clip System Gmbh & Co Kg | Vorrichtung zum Herstellen von Folienschlauch aus einem Folienband |
JP4784753B2 (ja) * | 2006-07-06 | 2011-10-05 | 信越化学工業株式会社 | 重合性エステル化合物、重合体、レジスト材料及びパターン形成方法 |
US10136656B2 (en) | 2010-10-01 | 2018-11-27 | The Hillshire Brands Company | Systems and methods for providing a food product with additives |
EP2532245B1 (de) | 2011-06-10 | 2015-02-25 | Poly-clip System GmbH & Co. KG | Clipmaschine |
US9380804B2 (en) * | 2012-07-12 | 2016-07-05 | The Hillshire Brands Company | Systems and methods for food product extrusion |
EP2695521B1 (de) * | 2012-08-08 | 2016-01-06 | Poly-clip System GmbH & Co. KG | Verfahren zur Herstellung von wurstförmigen Produkten und Zuführungsvorrichtung |
PL3216348T3 (pl) * | 2016-03-09 | 2022-05-09 | Poly-Clip System Gmbh & Co. Kg | Sposób i maszyna do wytwarzania produktów w kształcie kiełbasy |
EP4115739A1 (de) * | 2021-07-06 | 2023-01-11 | Poly-clip System GmbH & Co. KG | System zur herstellung wurstförmiger produkte mit einer schlauchförmigen hülle, die mit mindestens einem aufdruck versehen ist, und verfahren dafür |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3525587A1 (de) * | 1984-07-27 | 1986-02-06 | Herbert Dipl.-Ing. 6240 Königstein Niedecker | Verfahren und vorrichtung zum fuellen einer von einem fuellrohr ablaufenden waehrend des fuellvorgangs abgebremsten verpackungshuelle |
US4646386A (en) * | 1985-04-18 | 1987-03-03 | Ilya Dreisin | Method of and apparatus for intermittently dispensing of filled products |
DE3608983A1 (de) * | 1986-03-18 | 1987-10-01 | Niedecker Herbert | Verfahren zum verschliessen einer gefuellten verpackungshuelle |
DE3617500A1 (de) * | 1986-05-24 | 1987-11-26 | Hoechst Ag | Wursthuelle mit verbesserter kaliberkonstanz |
DE3909661A1 (de) * | 1989-03-23 | 1990-09-27 | Seidler Dieter Prof Dr Med Vet | Naturdarm als huelle fuer wurstwaren sowie verfahren und vorrichtung zu dessen herstellung |
DE19519394C2 (de) * | 1995-05-26 | 1997-03-13 | Poly Clip System Gmbh & Co Kg | Verfahren zum Herstellen von Würsten |
DE19645276A1 (de) * | 1996-11-02 | 1998-05-07 | Kalle Nalo Gmbh | Handfüllbare Wursthülle auf Polyamidbasis |
DE19646721C2 (de) * | 1996-11-12 | 2001-10-11 | Poly Clip System Gmbh & Co Kg | Verfahren und Vorrichtung zum Herstellen wurstartiger Produkte mit schlauch- oder beutelförmiger Verpackungshülle |
DE10001423C2 (de) * | 2000-01-15 | 2003-03-13 | Vemag Maschinenbau Gmbh | Verfahren und Vorrichtung zum Füllen von Därmen mit pastösem Füllmaterial |
DE20009980U1 (de) * | 2000-06-02 | 2000-09-21 | Bongartz, Alfons, 33100 Paderborn | Speicherrohr zum Einlagern und Abgeben aufgeschobenen Darmes |
DE10047772A1 (de) * | 2000-09-27 | 2002-04-18 | Kalle Nalo Gmbh & Co Kg | Polyamidhaltige Kunststoff-Zusammensetzungen und daraus hergestellte Folien |
-
2004
- 2004-05-14 DE DE102004024419A patent/DE102004024419B4/de not_active Expired - Fee Related
-
2005
- 2005-05-12 WO PCT/EP2005/005116 patent/WO2005110097A2/de not_active Application Discontinuation
- 2005-05-12 US US11/569,089 patent/US20080261500A1/en not_active Abandoned
- 2005-05-12 EP EP05739824A patent/EP1662887A2/de not_active Withdrawn
- 2005-05-12 MX MXPA06013185A patent/MXPA06013185A/es not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO2005110097A3 * |
Also Published As
Publication number | Publication date |
---|---|
DE102004024419B4 (de) | 2008-10-09 |
WO2005110097A2 (de) | 2005-11-24 |
WO2005110097A3 (de) | 2006-02-09 |
US20080261500A1 (en) | 2008-10-23 |
DE102004024419A1 (de) | 2005-12-08 |
MXPA06013185A (es) | 2007-02-14 |
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