EP1654407B1 - Nonwoven guiding device for a textile machine, and associated textile machine - Google Patents
Nonwoven guiding device for a textile machine, and associated textile machine Download PDFInfo
- Publication number
- EP1654407B1 EP1654407B1 EP04741626A EP04741626A EP1654407B1 EP 1654407 B1 EP1654407 B1 EP 1654407B1 EP 04741626 A EP04741626 A EP 04741626A EP 04741626 A EP04741626 A EP 04741626A EP 1654407 B1 EP1654407 B1 EP 1654407B1
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- EP
- European Patent Office
- Prior art keywords
- guiding device
- web
- guide surface
- web guiding
- foregoing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000004753 textile Substances 0.000 title claims description 14
- 239000000835 fiber Substances 0.000 claims description 67
- 238000012423 maintenance Methods 0.000 claims description 5
- 238000005056 compaction Methods 0.000 claims 2
- 238000007596 consolidation process Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 239000004745 nonwoven fabric Substances 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000347389 Serranus cabrilla Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002320 enamel (paints) Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/70—Constructional features of drafting elements
- D01H5/72—Fibre-condensing guides
Definitions
- the invention relates to a nonwoven guide device for a textile machine with a drafting system for compressing a fiber web leaving the drafting system in expanded form with an inlet section and a subsequent outlet section, which has a cross section narrowed with respect to the inlet section.
- the invention relates to a textile machine with such a nonwoven guide device.
- Guiding devices of the type mentioned above are known in particular from cards, tracks and combers ago.
- the drafting system is followed by a non-woven width extending nonwoven funnel which has a concavely curved baffle at its lowest point a funnel mouth with a funnel channel is arranged.
- This fleece funnel is sometimes called a fleece guide nozzle.
- a nonwoven nozzle insert designed to be elongated in the nonwoven transport direction can be inserted, wherein the nonwoven leaves the fleece funnel through its exit section and passes through the nonwoven nozzle insert to form a sliver funnel.
- the sliver funnels on the output side into a gap formed by downstream calender rolls, wherein the nonwoven fabric or the sliver formed from the nonwoven fabric sliver is pressed between the calender rolls and withdrawn from the sliver funnel.
- a nonwoven guide device of the type mentioned in such a way that a gentle fleece transport from the output of the drafting to the trigger devices (for example, calender rolls) possible without generating band disturbances within the web is possible.
- a nonwoven guide device according to claim 1.
- a textile machine according to the invention with a drafting system is characterized by a corresponding nonwoven guiding device.
- outer fibers are guided more directly or with fewer detours to the exit section than further inward ones.
- all fibers of the nonwoven fabric are preferably conducted from at least one guide surface to the outlet section, so that the fibers lying inside are also guided, and not directly.
- the inner fibers are thus not transported by the shortest route from the output rollers of the drafting system or a Umlenkoberwalze to the outlet section and further into a fleece nozzle section or a belt hopper.
- the distance covered by the fibers lying further inside the fleece is artificially prolonged, so that an offset of the fibers of the fiber fleece between drafting equipment outlet and the calender rolls is kept low or even completely avoided. Accordingly, it is expedient to guide the outermost fibers almost directly or in a slight arc to the exit section, while the central fibers located in the center advantageously cover an arcuate path.
- the fleece running direction is inclined when leaving the drafting system with respect to the axis of the downstream belt hopper, while the belt hopper is oriented vertically.
- the at least one guide surface is formed according to the invention with a concave profile between the inlet section and outlet section, so that it realizes the corresponding path deflection of the web and also completely avoids the fiber offset over the web width at least partially and in a particularly preferred case.
- the high distortion quality of the nonwoven at the exit of the drafting system and possibly also the parallelization of the fibers of the nonwoven leaving the drafting system are preserved. Overall, a sliver of higher uniformity results than in the prior art.
- the at least one guide surface is formed such that the paths of all fibers from the outlet of the drafting to the exit section are substantially equal in length, so that no displacement of the fibers occurs after leaving the drafting system.
- mathematical modeling has been performed.
- the guide surface may be formed similar to the inner surface of a shell or a baseball glove to meet the requirement of equally long distances.
- the guide surface extends advantageously following the output roller of the drafting system over the entire web width. After an optional deflection section of the guide surface in order to deflect the web from the exit of the drafting system in the direction of the calender rolls, the lateral sections of the guide surface lead essentially straight to the exit section.
- the corresponding surface section for the inner fibers is concave or bulbous, with the largest curvature being provided for the central or central fibers.
- the nonwoven guide device is arranged or arranged immediately behind the last drafting roller or the last drafting roller pair, so that an immediate guidance of the fibers after leaving the drafting system can be achieved.
- the at least one guide surface is formed substantially continuously or completely over the area between the inlet section and the outlet section, further, a continuous guidance of the fibers can be realized.
- a gentle fiber guide is also beneficial if the fibers are guided substantially tangentially to the guide surface in the region of the inlet section and then - depending on their position with respect to the fleece width - are directed to the outlet section. Abrupt deflections of the fibers and thus a disturbance of the sensitive, precisely warped nonwoven fabric are avoided.
- the fibers can be guided between at least two guide surfaces, which can be arranged opposite to one another or offset in the nonwoven running direction.
- at least a portion of the web is first on one guide surface and then on the other guide surface along feasible.
- the inner fibers of the nonwoven are passed over a curved guide surface and thus deflected out of the way to the belt hopper until they are guided by a further downstream guide surface on its original path to the belt hopper.
- guide surfaces are preferably such formed and arranged so that at least the inner fibers are guided at faster delivery speeds substantially along a concave guide surface and at lower delivery speeds substantially along a convex guide surface.
- high delivery speeds for example above 300 m / min
- the inner fibers leaving the drafting system are thus guided along the concave surface.
- lower delivery speeds for example up to 300 m / min
- the inner fibers are not conveyed against this concave guide surface but would move more directly to the nonwoven nozzle. Therefore, it is advantageous to deflect these fibers at the mentioned low delivery speeds from the other side.
- the inner fibers are preferably guided along the convex guide surface and, in this way, are likewise deflected in accordance with the invention to the exit section.
- the inlet section and the outlet section as well as the at least one guide surface are integrally formed as a whole according to an advantageous embodiment.
- a multi-part design may be useful if more than one guide surface is provided.
- the individual parts of the nonwoven guide device can be separated from one another such that e.g. the Einfädelprozeß for a fleece end is facilitated.
- the at least one guide surface can be changed in its position.
- the fleece can run over said convex guide surface, which can then, for example, be swiveled away at higher speeds.
- This measure can help prevent the formation of air vortices or clogging of the device with fiber material.
- a simple threading of the web end can be realized when the Einfädelungsquerêt is briefly increased by changing the position of the at least one guide surface.
- such a position change is realized by a pivot mechanism.
- a control device be provided, which outputs an actuating instruction for the respective positioning of the guide surface depending on the delivery speed.
- the nonwoven guide device is designed such that all or part of it in a belt jam and / or winding formation on one of the output rollers and / or for easier access to the nonwoven guide device downstream elements, such as a nonwoven or a belt hopper, for Purpose of easier threading of an operating position in a maintenance position is pivoted.
- downstream elements such as a nonwoven or a belt hopper, for Purpose of easier threading of an operating position in a maintenance position is pivoted.
- further elements for web formation or band formation can be given away, for example nonwoven nozzle elements or a band funnel.
- openings may be provided, which can be used in particular for the discharge and / or supply of air. For example, these openings may be made very small and sucked in order to realize a uniform contact of the fibers along the guide surface. On the other hand, openings can be used to impart a component of movement to the fibers in the direction of the exit section. It may also be provided that openings for air supply or in another section openings for air discharge are realized in one section. Openings can still be used to prevent the formation of air vortices within the web guiding device.
- the nonwoven guiding device encloses the fibers at least in regions more than 180 ° and in a further advantageous embodiment at least partially completely. Especially in the transition region from the outlet section to a subsequent nonwoven nozzle or a subsequent belt hopper, it is advisable that the nonwoven guide device is arranged on all sides around the compacted fiber fleece.
- the nonwoven guide device according to the invention is advantageously designed as a funnel or comprises such.
- a funnel is in accordance with the above-stated responsible for compressing the emerging from the drafting fiber web and usually supply a downstream nonwoven nozzle and / or a belt hopper.
- Such a fleece nozzle which is optionally also designed as an insert, and / or a downstream band hopper are summarized according to a further advantageous embodiment in the nonwoven guide device according to the invention.
- the at least one guide surface is formed fiber-free or slidable in order to avoid fiber deposits and to ensure undisturbed, uniform operation. It is therefore preferred low-friction materials, such as an enamel coating or polished stainless steel, used for the guide surface (s). Also, the corresponding material is preferably formed abrasion resistant or wear-free.
- the invention also includes a textile machine with a drafting system comprising a nonwoven guide device according to the foregoing. Due to the leadership of the fibers according to the invention can also be dispensed with a Umlenkoberwalze, as found in most common routes use. The deflection can be completely taken over by the at least one guide surface according to the invention.
- FIG. 1 is shown in a schematic, sectional side view of a horizontal drafting 1 with successive pairs of rollers.
- An input roller pair with an input lower roller 2 and an upper input roller 5 is followed by a middle roller pair with a middle lower roller 3 and middle upper roller 6.
- These two pairs of rollers form the so-called Vorverzugsfeld, which adjoins the main drafting zone, which consists of said middle roller pair and a pair of output rollers with an output lower roller 4th and an output top roll 7 consists.
- a pressure rod 8 is arranged, which serves to guide unclamped, so-called floating fibers in the main drafting field.
- the in the drafting 1 to be forgiven nonwoven fabric is marked with the reference symbol V.
- the drafting system 1, one or more slivers B can be supplied in spread out form.
- the drafting system 1 may be part of a card, a track or a combing machine. It is irrelevant for the invention, whether the drafting system 1 is adjustable.
- a nonwoven guide device 20 Downstream of the drafting system 1 is a nonwoven guide device 20 according to the invention according to a first embodiment, which in a perspective view in FIG. 2 is shown.
- This web guide device 20 is formed in two parts and consists on the one hand of a funnel 21 and a bale-shaped body 31, wherein the body 31 projects centrally into the hopper 21.
- the funnel 21, in the FIGS. 3 to 5 is shown in more detail, is designed to be drafting towards 1 open and has on both sides ascending edges 27a, which are connected to a substantially straight, upper edge portion 27b. At the lower edge, the funnel 21 has a recess 27c, through which a doubly curved holder 35 extends for the body 31.
- the side view of FIG. 5 It can be seen that the rear wall of the funnel 21 is formed to the outlet portion 24 inwardly (concave) extending. In an alternative, the rear wall may also run out perpendicularly or outwardly (convexly), as a result of which turbulence in the outlet section 24 may possibly be reduced, which could produce a twist in the fiber fleece.
- the inlet section 22 is connected to the outlet section 24 via a continuous guide surface 23 of the funnel 21.
- the guide surface 23 is such formed so that over the width of the inlet portion 22 into the hopper 21 reaching fibers on their way to the exit section 24 cover substantially equal distances.
- the fibers of the nonwoven fabric V are - provided sufficiently high delivery speeds - along the inner surface and the guide surface 23 of the hopper 21 to the outlet section 24 out (s., Dashed line in FIG. 1 ).
- the formation of the guide surface 23 is therefore such that the fibers of the non-woven fabric V lying further inwards are deflected or deflected more strongly than the fibers lying further outside.
- the web V at a relatively high speed leaves the drafting system 1 and is therefore conveyed to the guide surface 23, wherein it first enters the hopper 21 substantially parallel to this guide surface in the region of the inlet portion 22 and then is deflected gently to the outlet section 24.
- the velocity impulse given to the nonwoven V is not sufficient to convey it to the guide surface 23. Rather, in this case, the nonwoven V slides along the convex guide surface 33 of the body 31 opposite the guide surface 23 (see dotted line in FIG FIG. 1 ) to the exit section 24.
- the holder 35 for the crowned body 31 has at its foot a slot 36 for receiving a screw, not shown, by means of which the relative position of the body 31 to the hopper 21 is adjustable (see double arrow f 1 in FIG. 1 ).
- the thus adjustable penetration depth of the body 31 into the hopper 21 determines when the fleece V is supported by the guide surface 33.
- the hopper 21 has the outlet portion 24 below a widened foot 25 which is mounted on the underside of a plate 9, wherein the screw o. The like. Are not shown in detail.
- On both sides of the plate 9 are side flanges 10th attached to the undersides recesses 11 are provided. These recesses 11 may each receive a non-illustrated, fixed axis of a carrier unit arranged thereunder, so that the plate 9 is pivotable, in particular in a belt jam in the web guiding device 20.
- the pivoting direction is by the double arrows f 2 in the Figures 1 and 2 indicated.
- a fleece nozzle 12 is arranged in alignment with the outlet section 24, which leads the compacted nonwoven V to a belt hopper, not shown.
- a discharge funnel directly adjoins the outlet section 24.
- FIG. 6 is a comparison with the horizontal in fleece running direction downwardly inclined drafting 1 shown, which otherwise the drafting 1 of FIG. 1 like.
- This construction implies that the nonwoven guide device 120 has a different geometry than that according to the FIGS. 1 to 5 .
- the funnel 121 as part of the nonwoven guide device 120 which in a perspective view in FIG. 7 is shown in more detail, is curved to a lesser extent than the funnel 21 in the FIGS. 1 to 5 , otherwise very similar to the basic structure.
- the inlet section 122 which extends over the width of the fleece, tapers almost linearly toward the outlet section 124 on both sides, while towards the center the guide surface 123 is increasingly curved.
- FIG. 6 is a comparison with the horizontal in fleece running direction downwardly inclined drafting 1 shown, which otherwise the drafting 1 of FIG. 1 like.
- This construction implies that the nonwoven guide device 120 has a different geometry than that according to the FIGS. 1 to 5 .
- the funnel 121 as part of the nonwoven guide device 120 which
- a body convexly curved convexly toward the fleece V and curved in cross-section and flat, which projects into the funnel 121 and serves to guide the fibers at low delivery speeds (for example below 300 m / min) is optionally provided. If the body 131 is absent, the funnel 121 is the only element of the nonwoven guide device 120.
- a nonwoven nozzle 12 with a subsequent belt funnel 14 Downstream of the nonwoven guide device 120 is a nonwoven nozzle 12 with a subsequent belt funnel 14. Furthermore, openings 13 are provided laterally, obliquely downward toward the center of the belt web, through which air can escape from the compressed web V. Other possibilities for air escape - at the entrance of the fleece nozzle 12 and already upstream in the web guiding device 120 - are indicated by arrows.
- In the belt hopper 14 (and upstream of this) may continue to be present in a known manner, not shown, which can be acted upon with compressed air to give the web V a pulse in the downstream direction. This measure supports in a known manner the threading process of a Vliesendes.
- a pair of calender rolls 15, 16 are connected downstream of the sliver funnel 14, which are known to be used to strip the web V by the web guiding device 120 and to transport the resulting strip to a band channel and finally to a sliver can.
- circumferentially closed funnel 121 in the outlet region circumferentially closed funnel 121 are on the guide surface 123 in fleece running horizontally spaced fictitious lines 128 shown. These lines 128 are all substantially the same length and symbolize the distance covered by the fibers, regardless of their position over the width of the fleece, which is essentially the same length.
- openings 129 are provided in the guide surface 123, which - similar to the exhaust air ducts 26 according to the first embodiment - are formed for the discharge of air from the nonwoven fabric V.
- compressed air can be introduced through these openings, which support the Einfädelprozeß a Vliesendes.
- FIGS. 9 and 10 is a non-inventive embodiment of the nonwoven guide device is shown.
- This roll pair 4, 7 is directly downstream of the - non-woven web guiding device 220, which is formed here in one piece and a has an elongated, slightly tapered shape in the fleece running direction.
- the fleece guiding device 220 has a widened entry section 222 in order to be able to receive the fleece V in its entire width.
- a round in cross-section outlet portion 224 is provided, the - similar to the construction according to the FIG. 6 -
- a nonwoven nozzle 12, a belt hopper 14 and calender rollers 15, 16 are arranged downstream.
- FIG. 9 The perspective view of FIG. 9 as well as the longitudinal and central cut side view of FIG. 10
- the nonwoven guide device 220 has on a longitudinal wall an inwardly curved guide surface 233 against which inwardly located fibers of the nonwoven fabric V soft start to be deflected from its vertical direction (see dotted line in FIG FIG. 10 ).
- the outer fibers do not undergo deflection in the direction of the opposite wall, but are guided almost linearly to the outlet section 224 (see dotted line in FIG FIG. 10 ).
- the area which is available to the fleece in the interior of the fleece guiding device 220 is in the FIGS. 9 and 10 shown dotted (as well as in the FIGS. 11 and 12 ).
- the fibers of the nonwoven lying further inside are first guided on the guide surface 233, which rises directly below the gap of the rollers 4, 7. Subsequently, these fibers reach the opposite wall, which is also formed as a guide surface 223, to then reach the outlet portion 224. Also in this embodiment, the distances traveled by the various fibers of the web V distributed over the fiber width are preferably of the same length from the inlet section 222 to the outlet section 224.
- the funnel-shaped nonwoven guide device 220 may be slit longitudinally at one location to facilitate easy threading of a nonwoven end. It must be ensured hereby that the fleece does not get into this slot during operation.
- Another alternative for assisting threading is a wall section of the nonwoven guide device 220 is foldable or removable.
- the fifth embodiment, the nonwoven guide device 320 according to the FIGS. 11 and 12 is formed in two parts.
- the central fiber deflecting guide surface 333 is part of a body 331 which projects into a funnel 321 and is advantageously adjustable in position.
- the body is designed to be pivotable, in this case about an axis 339 (see double arrow f 5 ).
- For threading a nonwoven end of the body 331 is first pivoted outward, pushed the fleece end deep in the hopper 321 and started the machine in slow motion. With successful threading the body 331 can then be pivoted from the maintenance position to its operating position.
- the hopper 321 also has a guide surface 323 which directs the center fibers on their last path to the exit section 324 after being previously deflected from the guide surface 333 from their direct path from the entrance section 322 to the exit section 324.
- the FIG. 12 shows the nonwoven guide device 320 for better understanding in a plan view.
- a non-woven guiding device 420 which is similar to that according to FIG Figures 1-5 is trained. However, the following differences exist:
- the inlet section 422 defined thereby is bent in the form of a partial cylinder with a small radius, which merges in the fleece running direction into a guide surface 423 with a lower curvature. This curvature is stronger towards the middle of the fleece than at the edge in order to achieve the effect according to the invention.
- the exit portion 424 is substantially semicircular and therefore open, also to provide easy access to the subsequent elements.
- the lateral edge portions 427 a run substantially linearly from the curved inlet section 422 to the outlet section 424.
- a flange 428 is provided in each case on its two outer sides, on each of which a pivot foot 429 is attached.
- the two pivoting feet 428 are pivotally mounted on a block 409 about an axis 411, so that funnel 421 from an operating position ( FIG. 13 ) into a maintenance position ( FIG. 14 ) can be brought to thread the free web end, s. Arrows around the axis 411. Even with belt jamming or winding on the output rollers of the funnel 421 pivots from the operating position to its maintenance position, so that easy access to eliminate the fault is present.
- FIGS. 13 and 14 lies the lower edge 427a of the funnel 421 on the block 409 and partially encloses a crater-like opening 430, in which (not shown) a funnel insert and then in the nonwoven running direction then a sliver funnel can be used.
- the embodiments shown in the figures have in common that the fibers of the web V are each guided without abrupt deflections and thus in a gentle manner to the respective outlet section. This also applies to the impact of the fibers on the guide surfaces in the inlet section of the respective nonwoven guide device; In this case, the fibers preferably strike the guide surface almost tangentially or at a very small angle.
- the respective inlet sections, guide surfaces and outlet sections are each formed in one piece.
- the guide surface forms a single element for itself and can be introduced into the space between the inlet and outlet sections, either fixed there or movably arranged, for example by means of a pivot mechanism.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Nonwoven Fabrics (AREA)
Description
Die Erfindung betrifft eine Vliesführungsvorrichtung für eine Textilmaschine mit einem Streckwerk zum Verdichten eines das Streckwerk in ausgebreiteter Form verlassenden Faservlieses mit einem Eintrittsabschnitt und einem nachfolgenden Austrittsabschnitt, der einen gegenüber dem Eintrittsabschnitt verengten Querschnitt aufweist. Gleichfalls betrifft die Erfindung eine Textilmaschine mit einer derartigen Vliesführungsvorrichtung.The invention relates to a nonwoven guide device for a textile machine with a drafting system for compressing a fiber web leaving the drafting system in expanded form with an inlet section and a subsequent outlet section, which has a cross section narrowed with respect to the inlet section. Likewise, the invention relates to a textile machine with such a nonwoven guide device.
Führungsvorrichtungen der eingangs genannten Art sind insbesondere von Karden, Strecken und Kämmmaschinen her bekannt. Bei der bekannten Strecke RSB-D 35 der Firma Rieter ist beispielsweise dem Streckwerk ein sich in Vliesbreite erstreckender Vliestrichter nachgeordnet, der eine konkav gewölbte Prallfläche aufweist, an deren tiefster Stelle eine Trichtermündung mit einem Trichterkanal angeordnet ist. Dieser Vliestrichter wird manchmal auch als Vliesführungsdüse bezeichnet. In den Vliestrichter ist ein in Vliestransportrichtung länglich ausgebildeter Vliesdüseneinsatz einführbar, wobei das Vlies den Vliestrichter durch dessen Austrittsabschnitt verläßt und durch den Vliesdüseneinsatz zu einem Bandtrichter gelangt. Der Bandtrichter ragt ausgangsseitig in einen von nachgeordneten Kalanderwalzen gebildeten Spalt hinein, wobei das Faservlies bzw. das im Bandtrichter aus dem Vlies geformte Faserband zwischen den Kalanderwalzen gepreßt und aus dem Bandtrichter abgezogen wird.Guiding devices of the type mentioned above are known in particular from cards, tracks and combers ago. In the known route RSB-
Nachteilig bei der bekannten Konstruktion ist, daß weiter außen im Vlies liegende Fasern nach Verlassen des Streckwerks nicht direkt in die Vliesführungsdüse einlaufen, sondern mit großer Geschwindigkeit auf die Prallfläche des Vliestrichters prallen, dort eingefaltet und zum Vliesdüseneinsatz umgelenkt werden. Dieses abrupte Auftreffen stört einerseits das zuvor hoch präzise verzogene Faservlies, andererseits legen die außen im Vlies liegenden Fasern eine größere Wegstrecke zurück als die innen liegenden, die direkt zum Vliesdüseneinsatz transportiert werden. Hierdurch werden die Fasern des Faservlieses noch einmal, diesmal jedoch unerwünschtermaßen, gegeneinander verschoben. Eine Folge ist zudem, daß die Parallelisierung der Fasern verschlechtert wird, insbesondere bei gekämmten Faserbändern.A disadvantage of the known construction that fibers lying further out in the fleece do not enter the fleece guide nozzle directly after leaving the drafting system, but collide with the impact surface of the fleece guide at high speed, are folded therein and deflected to the fleece nozzle insert. This abrupt impact on the one hand disturbs the previously highly precisely distorted fiber fleece, on the other hand, the fibers lying on the outside in the fleece travel a greater distance than the inner ones, which are transported directly to the fleece nozzle insert. As a result, the fibers of the nonwoven fabric again, but this time undesirable, shifted against each other. A consequence is also that the parallelization of the fibers is deteriorated, especially in combed slivers.
Es ist Aufgabe der vorliegenden Erfindung, eine Vliesführungsvorrichtung der eingangs genannten Art derart weiterzubilden, daß ein schonender Vliestransport vom Ausgang des Streckwerks zu den Abzugseinrichtungen (beispielsweise Kalanderwalzen) möglichst ohne Erzeugung von Bandstörungen innerhalb des Vlieses ermöglicht wird. Hierbei Offenbart
Diese Aufgabe wird durch eine Vliesführungsvorrichtung gemäß Anspruch 1 gelöst. Eine erfindungsgemäße Textilmaschine mit einem Streckwerk zeichnet sich durch eine entsprechende Vliesführungsvorrichtung aus.This object is achieved by a nonwoven guide device according to
Bei der erfindungsgemäßen Vliesführungsvorrichtung werden äußere Fasern auf direkterem Wege bzw. mit geringeren Umwegen zum Austrittsabschnitt geführt als weiter innen liegende. Bevorzugt werden hierbei alle Fasern des Vlieses von mindestens einer Führungsfläche zum Austrittsabschnitt geleitet, so daß auch die innen liegenden Fasern geführt werden und zwar nicht auf direktem Weg. Die innen liegenden Fasern werden somit nicht auf kürzestem Wege von den Ausgangswalzen des Streckwerks bzw. einer Umlenkoberwalze zum Austrittsabschnitt und weiter in einen Vliesdüsenabschnitt bzw. einen Bandtrichter transportiert.In the nonwoven guide device according to the invention, outer fibers are guided more directly or with fewer detours to the exit section than further inward ones. In this case, all fibers of the nonwoven fabric are preferably conducted from at least one guide surface to the outlet section, so that the fibers lying inside are also guided, and not directly. The inner fibers are thus not transported by the shortest route from the output rollers of the drafting system or a Umlenkoberwalze to the outlet section and further into a fleece nozzle section or a belt hopper.
Insgesamt wird demnach die von den weiter innen im Vlies liegenden Fasern zurückgelegte Wegstrecke künstlich verlängert, damit ein Versatz der Fasern des Faservlieses zwischen Streckwerksausgang und den Kalanderwalzen gering gehalten bzw. sogar ganz vermieden wird. Entsprechend ist es zweckmäßig, die ganz außen liegenden Fasern auf nahezu direktem Wege oder in leichtem Bogen zum Austrittsabschnitt zu führen, während die zentralen, in der Mitte befindlichen Fasern vorteilhafterweise eine bogenförmige Wegstrecke zurücklegen.Overall, therefore, the distance covered by the fibers lying further inside the fleece is artificially prolonged, so that an offset of the fibers of the fiber fleece between drafting equipment outlet and the calender rolls is kept low or even completely avoided. Accordingly, it is expedient to guide the outermost fibers almost directly or in a slight arc to the exit section, while the central fibers located in the center advantageously cover an arcuate path.
Bei einem horizontalen oder geneigt ausgerichteten Streckwerk ist die Vlieslaufrichtung beim Verlassen des Streckwerks gegenüber der Achse des nachgeschalteten Bandtrichters geneigt, während der Bandtrichter senkrecht ausgerichtet ist. Die mindestens eine Führungsfläche ist erfindungsgemäß mit einem konkaven Verlauf zwischen Eintrittsabschnitt und Austrittsabschnitt ausgebildet, so daß sie die entsprechende Wegumlenkung des Vlieses realisiert und zudem den Faserversatz über die Vliesbreite zumindest teilweise und in einem besonders bevorzugten Fall vollständig vermeidet.In a horizontal or inclined drafting the fleece running direction is inclined when leaving the drafting system with respect to the axis of the downstream belt hopper, while the belt hopper is oriented vertically. The at least one guide surface is formed according to the invention with a concave profile between the inlet section and outlet section, so that it realizes the corresponding path deflection of the web and also completely avoids the fiber offset over the web width at least partially and in a particularly preferred case.
Mittels der Erfindung kann die hohe Verzugsqualität des Vlieses am Ausgang des Streckwerks und ggf. auch die Parallelisierung der das Streckwerk verlassenden Fasern des Vlieses erhalten bleiben. Insgesamt resultiert ein Faserband höherer Gleichmäßigkeit als im Stand der Technik.By means of the invention, the high distortion quality of the nonwoven at the exit of the drafting system and possibly also the parallelization of the fibers of the nonwoven leaving the drafting system are preserved. Overall, a sliver of higher uniformity results than in the prior art.
Gemäß einer bevorzugten Ausführungsform ist die mindestens eine Führungsfläche derart ausgebildet, daß die Wegstrecken aller Fasern vom Ausgang des Streckwerks bis zum Austrittsabschnitt im wesentlichen gleich lang sind, so daß kein Versatz der Fasern nach Verlassen des Streckwerks auftritt. Um diesen Zustand zu erreichen, sind mathematische Modellierungen durchgeführt worden. Als eine geeignete Form hat sich ergeben, daß die Führungsfläche ähnlich der Innenfläche einer Muschel bzw. eines Baseballhandschuhs ausgebildet sein kann, um das Erfordernis gleich langer Wegstrecken zu erfüllen. Die Führungsfläche erstreckt sich hierbei vorteilhafterweise im Anschluß an die Ausgangswalze des Streckwerks über die gesamte Vliesbreite. Nach einem ggf. vorhandenen Umlenkabschnitt der Führungsfläche, um das Vlies vom Ausgang des Streckwerks in Richtung der Kalanderwalzen umzulenken, führen die seitlichen Abschnitte der Führungsfläche im wesentlichen gerade zum Austrittsabschnitt. Demgegenüber ist der entsprechende Flächenabschnitt für die innen liegenden Fasern konkaver bzw. bauchiger ausgebildet, wobei die größte Wölbung für die zentralen bzw. mittigen Fasern vorgesehen ist.According to a preferred embodiment, the at least one guide surface is formed such that the paths of all fibers from the outlet of the drafting to the exit section are substantially equal in length, so that no displacement of the fibers occurs after leaving the drafting system. To achieve this state, mathematical modeling has been performed. As a suitable shape has been found that the guide surface may be formed similar to the inner surface of a shell or a baseball glove to meet the requirement of equally long distances. The guide surface extends advantageously following the output roller of the drafting system over the entire web width. After an optional deflection section of the guide surface in order to deflect the web from the exit of the drafting system in the direction of the calender rolls, the lateral sections of the guide surface lead essentially straight to the exit section. In contrast, the corresponding surface section for the inner fibers is concave or bulbous, with the largest curvature being provided for the central or central fibers.
Vorteilhafterweise ist die Vliesführungsvorrichtung unmittelbar hinter der letzten Streckwerkswalze bzw. dem letzten Streckwerkswalzenpaar angeordnet bzw. anordenbar, so daß eine sofortige Führung der Fasern nach Verlassen des Streckwerks erreicht werden kann.Advantageously, the nonwoven guide device is arranged or arranged immediately behind the last drafting roller or the last drafting roller pair, so that an immediate guidance of the fibers after leaving the drafting system can be achieved.
Wenn die mindestens eine Führungsfläche im wesentlichen durchgängig bzw. vollflächig zwischen dem Eintrittsabschnitt und dem Austrittsabschnitt ausgebildet ist, kann des Weiteren eine stetige Führung der Fasern realisiert werden.If the at least one guide surface is formed substantially continuously or completely over the area between the inlet section and the outlet section, further, a continuous guidance of the fibers can be realized.
Einer schonenden Faserführung kommt es weiterhin zugute, wenn die Fasern im wesentlichen tangential zur Führungsfläche im Bereich des Eintrittsabschnittes geführt und dann - je nach ihrer Position in bezug auf die Vliesbreite - zum Austrittsabschnitt gelenkt werden. Abrupte Umlenkungen der Fasern und damit eine Störung des sensiblen, präzis verzogenen Faservlieses werden vermieden.A gentle fiber guide is also beneficial if the fibers are guided substantially tangentially to the guide surface in the region of the inlet section and then - depending on their position with respect to the fleece width - are directed to the outlet section. Abrupt deflections of the fibers and thus a disturbance of the sensitive, precisely warped nonwoven fabric are avoided.
Bevorzugtermaßen sind die Fasern zwischen mindestens zwei Führungsflächen führbar, wobei diese einander gegenüber angeordnet sein können oder in Vlieslaufrichtung versetzt sind. In einer diesbezüglichen Ausgestaltung ist zumindest ein Teil des Vlieses zunächst an der einen Führungsfläche und dann an der anderen Führungsfläche entlang führbar. Bei einem senkrecht ausgelegten Streckwerk werden beispielsweise insbesondere die inneren Fasern des Vlieses über eine gewölbte Führungsfläche geleitet und somit aus dem Weg zum Bandtrichter ausgelenkt, bis sie von einer weiter stromabwärts gelegenen Führungsfläche wieder auf ihren ursprünglichen Weg zum Bandtrichter geführt werden.Preferably, the fibers can be guided between at least two guide surfaces, which can be arranged opposite to one another or offset in the nonwoven running direction. In a related embodiment, at least a portion of the web is first on one guide surface and then on the other guide surface along feasible. In a vertically oriented drafting system, for example, in particular the inner fibers of the nonwoven are passed over a curved guide surface and thus deflected out of the way to the belt hopper until they are guided by a further downstream guide surface on its original path to the belt hopper.
Bei einem gegenüber der üblicherweise senkrechten Bandtrichterachse geneigten, beispielsweise waagerechten Streckwerk, sind Führungsflächen bevorzugt derart ausgebildet und angeordnet, daß zumindest die inneren Fasern bei schnelleren Liefergeschwindigkeiten im wesentlichen entlang einer konkav ausgebildeten Führungsfläche und bei niedrigeren Liefergeschwindigkeiten im wesentlichen entlang einer konvexen Führungsfläche geführt werden. Bei hohen Liefergeschwindigkeiten, zum Beispiel oberhalb von 300 m/min, werden somit die das Streckwerk verlassenden, inneren Fasern entlang der konkaven Fläche geleitet. Bei niedrigeren Liefergeschwindigkeiten, zum Beispiel bis 300 m/min, werden die inneren Fasern hingegen nicht gegen diese konkave Führungsfläche gefördert, sondern würden sich auf direkterem Weg zur Vliesdüse bewegen. Deshalb ist es vorteilhaft, diese Fasern bei den genannten niedrigen Liefergeschwindigkeiten von der anderen Seite her auszulenken. Für diesen Fall werden die inneren Fasern bevorzugt entlang der konvexen Führungsfläche geführt und gelangen auf diese Weise ebenfalls erfindungsgemäß ausgelenkt zum Austrittsabschnitt.In a comparison with the usually vertical belt funnel axis inclined, for example, horizontal drafting, guide surfaces are preferably such formed and arranged so that at least the inner fibers are guided at faster delivery speeds substantially along a concave guide surface and at lower delivery speeds substantially along a convex guide surface. At high delivery speeds, for example above 300 m / min, the inner fibers leaving the drafting system are thus guided along the concave surface. By contrast, at lower delivery speeds, for example up to 300 m / min, the inner fibers are not conveyed against this concave guide surface but would move more directly to the nonwoven nozzle. Therefore, it is advantageous to deflect these fibers at the mentioned low delivery speeds from the other side. For this case, the inner fibers are preferably guided along the convex guide surface and, in this way, are likewise deflected in accordance with the invention to the exit section.
Der Eintrittsabschnitt und der Austrittsabschnitt sowie die mindestens eine Führungsfläche sind gemäß einer vorteilhaften Ausführungsform als Ganzes einstückig ausgebildet. Eine mehrstückige Ausbildung kann sich anbieten, wenn mehr als eine Führungsfläche vorgesehen ist. Hierbei können die einzelnen Teile der Vliesführungsvorrichtung beispielsweise derart voneinander getrennt werden, daß z.B. der Einfädelprozeß für ein Vliesende erleichtert ist.The inlet section and the outlet section as well as the at least one guide surface are integrally formed as a whole according to an advantageous embodiment. A multi-part design may be useful if more than one guide surface is provided. In this case, for example, the individual parts of the nonwoven guide device can be separated from one another such that e.g. the Einfädelprozeß for a fleece end is facilitated.
Gemäß einer vorteilhaften Ausführungsform ist vorgesehen, das die mindestens eine Führungsfläche in ihrer Position verändert werden kann. So kann beispielsweise bei niedriger Liefergeschwindigkeit das Vlies über die genannte konvexe Führungsfläche laufen, welche dann bei höheren Geschwindigkeiten beispielsweise weggeschwenkt werden kann. Diese Maßnahme kann die Bildung von Luftwirbeln bzw. Verstopfungen der Vorrichtung mit Fasermaterial verhindern helfen. Auch kann eine einfache Einfädelung des Vliesendes realisiert werden, wenn der Einfädelungsquerschnitt durch Positionsveränderung der mindestens einen Führungsfläche kurzzeitig vergrößert wird.According to an advantageous embodiment, it is provided that the at least one guide surface can be changed in its position. Thus, for example, at a low delivery speed, the fleece can run over said convex guide surface, which can then, for example, be swiveled away at higher speeds. This measure can help prevent the formation of air vortices or clogging of the device with fiber material. Also, a simple threading of the web end can be realized when the Einfädelungsquerschnitt is briefly increased by changing the position of the at least one guide surface.
Vorzugsweise wird eine solche Positionsveränderung durch einen Schwenkmechanismus realisiert. Auch kann vorteilhafterweise eine Steuereinrichtung vorgesehen sein, die je nach Liefergeschwindigkeit eine Stellanweisung zur jeweiligen Positionierung der Führungsfläche ausgibt.Preferably, such a position change is realized by a pivot mechanism. Also, advantageously, a control device be provided, which outputs an actuating instruction for the respective positioning of the guide surface depending on the delivery speed.
Alternativ oder zusätzlich ist die Vliesführungsvorrichtung derart ausgebildet, daß sie insgesamt oder ein Teil von ihr bei einem Bandstau und/oder bei Wickelbildung an einer der Ausgangswalzen und/oder zur leichteren Zugänglichkeit zu den der Vliesführungsvorrichtung nachgeschalteten Elementen, beispielsweise einer Vliesdüse oder einem Bandtrichter, zum Zwecke einer leichteren Einfädelung von einer Betriebsstellung in eine Wartungsstellung verschwenkbar ist. Hierbei können ggf. auch weitere Elemente zur Vliesformung bzw. Bandbildung mitverschenkt werden, beispielsweise Vliesdüsenelemente oder ein Bandtrichter.Alternatively or additionally, the nonwoven guide device is designed such that all or part of it in a belt jam and / or winding formation on one of the output rollers and / or for easier access to the nonwoven guide device downstream elements, such as a nonwoven or a belt hopper, for Purpose of easier threading of an operating position in a maintenance position is pivoted. Here, if necessary, further elements for web formation or band formation can be given away, for example nonwoven nozzle elements or a band funnel.
Des weiteren können Öffnungen vorgesehen sein, die insbesondere zum Abführen und/oder Zuführen von Luft genutzt werden können. Beispielsweise können diese Öffnungen sehr klein ausgebildet und besaugt sein, um ein gleichmäßiges Anliegen der Fasern entlang der Führungsfläche zu realisieren. Andererseits können Öffnungen genutzt werden, um den Fasern eine Bewegungskomponente in Richtung des Austrittsabschnittes zu erteilen. Es kann ebenfalls vorgesehen sein, daß in einem Abschnitt Öffnungen zur Luftzuführung oder in einem anderen Abschnitt Öffnungen zur Luftabführung realisiert sind. Öffnungen können weiterhin dazu genutzt werden, um ein Entstehen von Luftwirbeln innerhalb der Vliesführungsvorrichtung zu vermeiden.Furthermore, openings may be provided, which can be used in particular for the discharge and / or supply of air. For example, these openings may be made very small and sucked in order to realize a uniform contact of the fibers along the guide surface. On the other hand, openings can be used to impart a component of movement to the fibers in the direction of the exit section. It may also be provided that openings for air supply or in another section openings for air discharge are realized in one section. Openings can still be used to prevent the formation of air vortices within the web guiding device.
Vorteilhafterweise umschließt die Vliesführungsvorrichtung die Fasern zumindest bereichsweise mehr als 180° und in einer weiteren vorteilhaften Ausgestaltung zumindest bereichsweise vollständig. Besonders im Übergangsbereich vom Austrittsabschnitt zu einer nachfolgenden Vliesdüse oder einem nachfolgenden Bandtrichter bietet es sich an, daß die Vliesführungsvorrichtung allseitig um das verdichtete Faservlies angeordnet ist.Advantageously, the nonwoven guiding device encloses the fibers at least in regions more than 180 ° and in a further advantageous embodiment at least partially completely. Especially in the transition region from the outlet section to a subsequent nonwoven nozzle or a subsequent belt hopper, it is advisable that the nonwoven guide device is arranged on all sides around the compacted fiber fleece.
Die erfindungsgemäße Vliesführungsvorrichtung ist vorteilhafterweise als Trichter ausgebildet bzw. umfaßt einen solchen. Ein Trichter ist gemäß dem eingangs Gesagten dafür zuständig, das aus dem Streckwerk austretende Faservlies zu verdichten sowie in aller Regel einer nachgeschalteten Vliesdüse und/oder einem Bandtrichter zuzuführen.The nonwoven guide device according to the invention is advantageously designed as a funnel or comprises such. A funnel is in accordance with the above-stated responsible for compressing the emerging from the drafting fiber web and usually supply a downstream nonwoven nozzle and / or a belt hopper.
Eine derartige Vliesdüse, die ggf. auch als Einsatz ausgebildet ist, und/oder ein nachgeordneter Bandtrichter sind gemäß einer weiteren vorteilhaften Ausführungsform in der erfindungsgemäßen Vliesführungsvorrichtung zusammengefaßt.Such a fleece nozzle, which is optionally also designed as an insert, and / or a downstream band hopper are summarized according to a further advantageous embodiment in the nonwoven guide device according to the invention.
Vorzugsweise ist die mindestens eine Führungsfläche faserhaftfrei bzw. gleitfähig ausgebildet, um Faserablagerungen zu vermeiden und einen ungestörten, gleichmäßigen Betrieb zu gewährleisten. Es werden daher bevorzugt reibungsarme Werkstoffe, wie beispielsweise eine Emaillebeschichtung oder polierter Edelstahl, für die Führungsfläche(n) verwendet. Auch ist der entsprechende Werkstoff vorzugsweise abriebfest bzw. verschleißfrei ausgebildet.Preferably, the at least one guide surface is formed fiber-free or slidable in order to avoid fiber deposits and to ensure undisturbed, uniform operation. It is therefore preferred low-friction materials, such as an enamel coating or polished stainless steel, used for the guide surface (s). Also, the corresponding material is preferably formed abrasion resistant or wear-free.
Die Erfindung umfaßt gleichfalls eine Textilmaschine mit einem Streckwerk, welche eine Vliesführungsvorrichtung gemäß dem Vorgenannten umfaßt. Aufgrund der erfindungsgemäßen Führung der Fasern kann zudem auf eine Umlenkoberwalze verzichtet werden, wie sie bei den meisten gängigen Strecken Einsatz findet. Die Umlenkung kann gemäß der Erfindung von der mindestens einen Führungsfläche vollständig übernommen werden.The invention also includes a textile machine with a drafting system comprising a nonwoven guide device according to the foregoing. Due to the leadership of the fibers according to the invention can also be dispensed with a Umlenkoberwalze, as found in most common routes use. The deflection can be completely taken over by the at least one guide surface according to the invention.
Vorteilhafte Weiterbildungen der Erfindung sind die Merkmale der Unteransprüche gekennzeichnet.Advantageous developments of the invention are characterized the features of the subclaims.
Im Folgenden wird die Erfindung anhand der Figuren näher erläutert. Es zeigen:
Figur 1- eine schematische, teilweise geschnittene Seitenansicht eines Streckwerks mit nachfolgender Vliesführungsvorrichtung;
Figur 2- eine perspektivische Ansicht auf die Vliesführungsvorrichtung gemäß der
;Figur 1 - Figur 3-5
- ein Teil der erfindungsgemäßen Vliesführungsvorrichtung gemäß der
in perspektivischer Ansicht, Vorder- und Seitenansicht;Figuren 1 und 2 Figur 6- eine schematische Seitenansicht eines Streckwerks mit nachfolgender Vliesführungsvorrichtung gemäß einer zweiten Ausführungsform;
Figur 7- eine perspektivische Ansicht auf einen Teil der Vliesführungsvorrichtung gemäß der
;Figur 6 Figur 8- eine Vorderansicht eines Teils einer Vliesführungsvorrichtung gemäß einer dritten Ausführungsform mit Öffnungen in der Führungsfläche;
Figur 9- eine perspektivische Ansicht einer vierten Ausführungsform einer Vliesführungsvorrichtung mit vorgeschaltetem vertikalen Streckwerk;
Figur 10- eine mittig geschnittene Seitenansicht der Vliesführungsvorrichtung gemäß der
;Figur 9 Figur 11- eine mittig geschnittene Seitenansicht einer Vliesführungsvorrichtung gemäß einer fünften Ausführungsform;
Figur 12- eine Aufsicht auf die Vliesführungsvorrichtung gemäß der
Figur 11 ; Figur 13- eine perspektivische Ansicht einer sechsten Ausführungsform einer Vliesführungsvorrichtung in Betriebsstellung, und
Figur 14- die Vliesführungsvorrichtung gemäß der
Figur 13 in verschwenkter Stellung.
- FIG. 1
- a schematic, partially sectioned side view of a drafting system with subsequent web guiding device;
- FIG. 2
- a perspective view of the nonwoven guide device according to the
FIG. 1 ; - Figure 3-5
- a part of the nonwoven guide device according to the invention according to the
Figures 1 and 2 in perspective view, front and side view; - FIG. 6
- a schematic side view of a drafting system with subsequent nonwoven guide device according to a second embodiment;
- FIG. 7
- a perspective view of a part of the nonwoven guide device according to the
FIG. 6 ; - FIG. 8
- a front view of a portion of a nonwoven guide device according to a third embodiment with openings in the guide surface;
- FIG. 9
- a perspective view of a fourth embodiment of a nonwoven guide device with upstream vertical drafting;
- FIG. 10
- a centrally sectioned side view of the nonwoven guide device according to the
FIG. 9 ; - FIG. 11
- a centrally sectioned side view of a nonwoven guide device according to a fifth embodiment;
- FIG. 12
- a plan view of the nonwoven guide device according to the
FIG. 11 ; - FIG. 13
- a perspective view of a sixth embodiment of a nonwoven guide device in the operating position, and
- FIG. 14
- the nonwoven guide device according to the
FIG. 13 in a pivoted position.
In der
Dem Streckwerk 1 nachgeordnet ist eine erfindungsgemäße Vliesführungsvorrichtung 20 gemäß einer ersten Ausführungsform, die in perspektivischer Ansicht in
Insbesondere der Seitenansicht der
Der Eintrittsabschnitt 22 ist mit dem Austrittsabschnitt 24 über eine durchgehende Führungsfläche 23 des Trichters 21 verbunden. Die Führungsfläche 23 ist derart ausgebildet, daß über die Breite des Eintrittsabschnittes 22 in den Trichter 21 gelangende Fasern auf ihrem Weg zum Austrittsabschnitt 24 im wesentlichen gleich lange Wegstrecken zurücklegen. Die Fasern des Faservlieses V werden hierbei - genügend hohe Liefergeschwindigkeiten vorausgesetzt - entlang der Innenfläche bzw. der Führungsfläche 23 des Trichters 21 zum Austrittsabschnitt 24 geführt (s. gestrichelte Linie in
Die vorhergehenden Ausführungen treffen für den Fall zu, daß das Vlies V mit relativ hoher Geschwindigkeit das Streckwerk 1 verläßt und daher zur Führungsfläche 23 gefördert wird, wobei es zunächst im wesentlichen parallel zu dieser Führungsfläche im Bereich des Eintrittsabschnitts 22 in den Trichter 21 einläuft und dann sanft zum Austrittsabschnitt 24 umgelenkt wird. Bei niedrigeren Liefergeschwindigkeiten reicht der dem Vlies V erteilte Geschwindigkeitsimpuls nicht aus, um dieses zur Führungsfläche 23 zu fördern. Vielmehr gleitet in diesem Fall das Vlies V entlang der der Führungsfläche 23 gegenüberliegenden, konvex ausgebildeten Führungsfläche 33 des Körpers 31 (s. gepunktete Linie in
Die Halterung 35 für den balligen Körper 31 weist an ihrem Fuß ein Langloch 36 zur Aufnahme einer nicht dargestellten Schraube auf, mittels derer die Relativposition des Körpers 31 zum Trichter 21 einstellbar ist (s. Doppelpfeil f1 in
Der Trichter 21 weist dem Austrittsabschnitt 24 nachfolgend einen verbreiterten Fuß 25 auf, der unterseitig an einer Platte 9 angebracht ist, wobei die Schraubverbindungen o. dgl. nicht näher dargestellt sind. An beiden Seiten der Platte 9 sind Seitenflansche 10 angebracht, an deren Unterseiten Ausnehmungen 11 vorgesehen sind. Diese Ausnehmungen 11 können jeweils eine nicht dargestellte, feststehende Achse einer darunter angeordneten Trägereinheit aufnehmen, so daß die Platte 9 verschwenkbar ist, insbesondere bei einem Bandstau in der Vliesführungsvorrichtung 20. Die Schwenkrichtung ist durch die Doppelpfeile f2 in den
An der Unterseite des Fuß 25 des Trichters 21 sind vier Abluftkanäle 26 vorgesehen, die zu allen vier Seiten waagerecht verlaufend nach außen führen und die bei der Faserverdichtung aus dem Vlies austretende Luft abführen helfen (angedeutet durch die Pfeile f3 in den
Unterhalb der Platte 9 ist eine Vliesdüse 12 in Flucht mit dem Austrittsabschnitt 24 angeordnet, welche das verdichtete Vlies V zu einem nicht dargestellten Bandtrichter führt. Alternativ schließt an den Austrittsabschnitt 24 direkt ein Bandtrichter an.Below the
In
Der Vliesführungsvorrichtung 120 nachgeschaltet ist eine Vliesdüse 12 mit einem sich anschließenden Bandtrichter 14. Des weiteren sind seitlich, schräg nach unten zur Bandtrichtermitte weisende Öffnungen 13 vorgesehen, durch welche Luft aus dem komprimierten Vlies V entweichen kann. Auch andere Möglichkeiten zur Luftentweichung - am Eingang der Vliesdüse 12 und schon stromaufwärts in der Vliesführungsvorrichtung 120 - sind mit Pfeilen angedeutet. Im Bandtrichter 14 (und auch diesem vorgeschaltet) können weiterhin in bekannter Weise nicht dargestellte Öffnungen vorhanden sein, welche mit Druckluft beaufschlagbar sind, um dem Vlies V einen Impuls in stromabwärtige Richtung zu verleihen. Diese Maßnahme unterstützt in bekannter Weise den Einfädelprozeß eines Vliesendes. In der
Bei dem detaillierter in
Bei der leicht abgewandelten Ausführungsform des im Austrittsbereich umfangseitig offenen Trichters 121 gemäß der
In den
Der perspektivischen Ansicht der
In der Schnittansicht gemäß der
Die trichterförmige Vliesführungsvorrichtung 220 kann an einer Stelle längsseitig aufgeschlitzt sein, um ein einfaches Einfädeln eines Vliesendes zu ermöglichen. Es muß hierbei gewährleistet sein, daß das Vlies während des Betriebs nicht in diesen Schlitz gerät. Eine andere Alternative zum Unterstützen des Einfädelns besteht darin, daß ein Wandabschnitt der Vliesführungsvorrichtung 220 wegklappbar bzw. abnehmbar ist.The funnel-shaped
Die fünfte Ausführungsform die Vliesführungsvorrichtung 320 gemäß der
Der Trichter 321 weist ebenfalls eine Führungsfläche 323 auf, welche die mittigen Fasern auf ihrem letzten Wegstück zum Austrittsabschnitt 324 leitet, nachdem sie zuvor von der Führungsfläche 333 aus ihrem direkten Weg vom Eintrittsabschnitt 322 zum Austrittsabschnitt 324 ausgelenkt wurden. Die
Gemäß der sechsten, in den
Im Bereich des Austrittsabschnitt 424 ist zu dessen beiden Außenseiten jeweils ein Flansch 428 vorgesehen, an welchem jeweils ein Schwenkfuß 429 angebracht ist. Die beiden Schwenkfüße 428 sind an einem Block 409 um eine Achse 411 schwenkbar angebracht, so daß Trichter 421 von einer Betriebsstellung (
Wie weiterhin den
Der Unterschied hinsichtlich der Verschwenkbarkeit im Vergleich zu der Ausführungsform gemäß der
Den in den Figuren abgebildeten Ausführungsformen ist gemeinsam, daß die Fasern des Vlieses V jeweils ohne abrupte Umlenkungen und somit auf schonende Weise zum jeweiligen Austrittsabschnitt geführt werden. Dies gilt auch für das Auftreffen der Fasern auf die Führungsflächen im Eintrittsabschnitt der jeweiligen Vliesführungsvorrichtung; die Fasern treffen hierbei bevorzugt nahezu tangential bzw. in einem sehr geringen Winkel auf die Führungsfläche.The embodiments shown in the figures have in common that the fibers of the web V are each guided without abrupt deflections and thus in a gentle manner to the respective outlet section. This also applies to the impact of the fibers on the guide surfaces in the inlet section of the respective nonwoven guide device; In this case, the fibers preferably strike the guide surface almost tangentially or at a very small angle.
In den Figuren sind die jeweiligen Eintrittsabschnitte, Führungsflächen und Austrittsabschnitte jeweils in einem Stück ausgebildet. Es ist jedoch auch ohne weiteres möglich, daß beispielsweise die Führungsfläche ein einzelnes Element für sich bildet und in den Zwischenraum zwischen Eintritts- und Austrittsabschnitt eingebracht werden kann, entweder dort befestigt oder bewegbar angeordnet, beispielsweise mit Hilfe eines Schwenkmechanismus.In the figures, the respective inlet sections, guide surfaces and outlet sections are each formed in one piece. However, it is also readily possible that, for example, the guide surface forms a single element for itself and can be introduced into the space between the inlet and outlet sections, either fixed there or movably arranged, for example by means of a pivot mechanism.
Claims (30)
- A web guiding device for a textile machine with a drafting system (1) for the consolidation of a fibre web (V) leaving the said drafting system (1) in an expanded condition, said device having an inlet section (22; 122; 222; 322; 422) and a subsequent outlet section (24; 124; 224; 324; 424), which said outlet section possesses a reduced cross-section as compared to that of the said inlet section (22; 122; 222; 322; 422), wherein at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) is provided between the inlet section (22; 122; 222; 322; 422) and the outlet section (24; 124; 224; 324; 424), which is so designed, that, relative to the transverse direction of the web, the inner fibres, when compared to the outer fibres, are conducted in a path less direct to the outlet section (24; 124; 224; 324; 424) than are the said outer fibres, characterized in that the at least one guide surface (23, 33; 123, 133; 423) is so designed, that the moving direction of the web at the inlet section (22; 122; 422) forms an angle with the moving direction of the web at the outlet section (24; 124; 424) whereas the guide surface (23, 33; 123, 133; 423) shows a concave design between the inlet section (22; 122; 422) and at the outlet section (24; 124; 424) and the web is not only condensed by means of the web guiding device but is also deflected to a following band funnel.
- A web guiding device according to claim 1, characterized in that the guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) is designed in such a manner, that the entirely outward lying fibres are guided essentially linearly or slightly bowed to the outlet section (24; 124; 224; 324; 424).
- A web guiding device according to one of the foregoing claims, characterized in that the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) is so constructed, that the length of the paths of all fibres from the outlet of the drafting system (1) up to the outlet section (24; 124; 224; 324; 424) essentially, are of the same length.
- A web guiding device according to one of the foregoing claims, characterized in that it can be located directly behind the last draft roller, or respectively behind the last roll-pair (4, 7) of the said drafting system.
- A web guiding device according to one of the foregoing claims, characterized in that the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) is located essentially continuously between the inlet section (22; 122; 222; 322; 422) and the outlet section (24; 124; 224; 324; 424).
- A web guiding device according to one of the foregoing claims, characterized in that the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) in the area of the inlet section (22; 122; 222; 322; 422) is designed and arranged in a way, that the fibres coming from the drafting system (1) impact nearly tangentially against the guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423).
- A web guiding device according to one of the foregoing claims, characterized in that the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) is so designed, that the fibres can be guided without an abrupt deflection to the outlet section (24; 124; 224; 324; 424).
- A web guiding device according to one of the foregoing claims, characterized in that the fibres can be directed between at least two guide surfaces (23, 33; 123, 133; 223, 233; 323, 333) which are opposite to one another, or are installed offset in the direction of the web flow.
- A web guiding device according to claim 8, characterized in that at least a portion of the web, preferably the more inward lying fibres, are at first guided along one guide surface (233; 333) and then, along another guide surface (223; 323).
- A web guiding device according to one of the foregoing claims, characterized in that the guide surfaces (23, 33; 123, 133; 223, 233; 323, 333) are so designed and placed, that the fibres, in a case of more rapid delivery speed are directed essentially along a concave guide surface (23; 123) and in a case of less rapid delivery speed, fibres are directed essentially along a convex guide surface (33; 133).
- A web guiding device according to one of the foregoing claims, characterized in that the inlet section (22; 122; 222; 322; 422) and the outlet section (24; 124; 224; 324; 424) as well as the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) are all constructed as one piece.
- A web guiding device according to one of the foregoing claims, characterized in that the inlet section (22; 122; 222; 322; 422) and the outlet section (24; 124; 224; 324; 424) as well as the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) are constructed as multicomponents.
- A web guiding device according to one of the foregoing claims, characterized in that the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) can be changed in its position.
- A web guiding device according to one of the foregoing claims, characterized in that at least a portion of the web guiding device (20; 120; 420) is pivotal in a case of a band stoppage or windup and/or for the threading up of the fibre web.
- A web guiding device according to one of the foregoing claims, characterized in that the said device possesses openings (26, 26a, 129), especially for the release or introduction of air.
- A web guiding device according to claim 15, characterized in that at least one air release channel (26) is provided in the area of, or proximal to the outlet section (24).
- A web guiding device according to claim 16, characterized in that at least one air release channel (26) is placed immediately following the outlet section (24).
- A web guiding device according to one of the claims 15 to 17, characterized in that openings (129) are provided in the at least one guide surface (123).
- A web guiding device according to one of the foregoing claims, characterized in that the said guide device encompasses the fibres at least area-wise more than 180°, preferably at least at the outlet section (24; 124; 224; 324).
- A web guiding device according to one of the foregoing claims, characterized in that the said guide device, at least area-wise, completely encompasses the fibres.
- A web guiding device according to one of the foregoing claims, characterized in that the said guide device encompasses the fibres at least in the area of the outlet section (24; 124; 224; 324).
- A web guiding device according to one of the foregoing claims, characterized in that the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) is designed to be free of fibre cohesion.
- A web guiding device according to one of the foregoing claims, characterized in that the at least one guide surface (23, 33; 123, 133; 223, 233; 323, 333; 423) is designed to be essentially wear resistant.
- A textile machine with a drafting system, characterized by a web guiding device (20; 120; 220; 320; 420) according to one of the foregoing claims.
- A textile machine according to claim 24, characterized in that the drafting system (1) is aligned to be horizontal, and in that the outlet section (24; 124; 224; 324; 424) conducts the web (V) vertically downward.
- A textile machine according to claim 24 or 25, characterized in that the drafting system (1) possesses no deflection roller, especially no upper deflection roller.
- A textile machine according to one of the claims 24 to 26, characterized in that a band funnel (14) is set behind the web guide device (20; 120; 220; 320; 420).
- A textile machine according to one of the claims 24 to 27, characterized in that the web guiding device (20; 120; 220; 320; 420) can be pivoted from an operational position into a maintenance position.
- A textile machine according to claim 28, characterized in that additional elements (12, 14) for web compaction and/or band shaping can be pivoted with the web guiding device (20; 120; 220; 320; 420).
- A textile machine according to claim 28 or 29, characterized in that the web guiding device (20; 120; 220; 320; 420) connects to the following compaction element (12; 409) essentially in full closure in the operational position.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2003123757 DE10323757A1 (en) | 2003-05-22 | 2003-05-22 | Fleece guide device for a textile machine and textile machine |
PCT/EP2004/050885 WO2004104278A1 (en) | 2003-05-22 | 2004-05-21 | Nonwoven guiding device for a textile machine, and associated textile machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1654407A1 EP1654407A1 (en) | 2006-05-10 |
EP1654407B1 true EP1654407B1 (en) | 2010-04-21 |
Family
ID=33441298
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04741626A Expired - Lifetime EP1654407B1 (en) | 2003-05-22 | 2004-05-21 | Nonwoven guiding device for a textile machine, and associated textile machine |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1654407B1 (en) |
CN (1) | CN100523331C (en) |
DE (3) | DE10323757A1 (en) |
WO (1) | WO2004104278A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SI3372719T1 (en) * | 2015-01-30 | 2020-04-30 | Reifenhaeuser Gmbh & Co. Kg Maschinenfabrik | Nonwoven fabric guiding device |
DE102015106808A1 (en) * | 2015-04-30 | 2016-11-03 | Rieter Ingolstadt Gmbh | Nonwoven funnel for compacting a nonwoven fabric with a guide element |
CN105442112B (en) * | 2016-01-07 | 2017-07-21 | 江南大学 | A kind of parallel collecting-spinning device and Yarn spinning method |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH261325A (en) * | 1947-10-08 | 1949-05-15 | Rieter Joh Jacob & Cie Ag | Device in which a fleece coming from a drafting system is pressed together by a guide body. |
DE801254C (en) * | 1949-03-27 | 1950-12-28 | Suedd Spindelwerke Zinser | Device for compacting a fuse |
GB740910A (en) * | 1953-02-10 | 1955-11-23 | Tmm Research Ltd | Improvements in the drafting apparatus of textile spinning machines |
CS179204B1 (en) * | 1975-09-09 | 1977-10-31 | Miroslav Hanus | Equipment for thickening and transferring of textile fibres |
JPH0657550A (en) * | 1992-08-07 | 1994-03-01 | Kanebo Ltd | Double trumpet |
DE19528484A1 (en) * | 1995-08-03 | 1997-02-06 | Truetzschler Gmbh & Co Kg | Device on a line for measuring the thickness of a fiber structure |
DE19909040B4 (en) * | 1998-04-16 | 2017-05-24 | Trützschler GmbH & Co Kommanditgesellschaft | Device at the exit of a route |
-
2003
- 2003-05-22 DE DE2003123757 patent/DE10323757A1/en not_active Withdrawn
-
2004
- 2004-05-21 EP EP04741626A patent/EP1654407B1/en not_active Expired - Lifetime
- 2004-05-21 WO PCT/EP2004/050885 patent/WO2004104278A1/en active Application Filing
- 2004-05-21 CN CNB2004800137456A patent/CN100523331C/en not_active Expired - Fee Related
- 2004-05-21 DE DE502004011076T patent/DE502004011076D1/en not_active Expired - Lifetime
- 2004-05-21 DE DE112004000623T patent/DE112004000623D2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
WO2004104278A9 (en) | 2005-05-12 |
EP1654407A1 (en) | 2006-05-10 |
DE112004000623D2 (en) | 2006-04-27 |
WO2004104278A1 (en) | 2004-12-02 |
CN100523331C (en) | 2009-08-05 |
DE10323757A1 (en) | 2004-12-09 |
CN1791709A (en) | 2006-06-21 |
DE502004011076D1 (en) | 2010-06-02 |
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