EP1605101A1 - Procédé et dispositif pour la fabrication d'un panneau multicouche en béton - Google Patents

Procédé et dispositif pour la fabrication d'un panneau multicouche en béton Download PDF

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Publication number
EP1605101A1
EP1605101A1 EP05012379A EP05012379A EP1605101A1 EP 1605101 A1 EP1605101 A1 EP 1605101A1 EP 05012379 A EP05012379 A EP 05012379A EP 05012379 A EP05012379 A EP 05012379A EP 1605101 A1 EP1605101 A1 EP 1605101A1
Authority
EP
European Patent Office
Prior art keywords
profiling
preformer
wall plate
concrete
shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05012379A
Other languages
German (de)
English (en)
Other versions
EP1605101B1 (fr
Inventor
Wulf Thielhorn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eudur-Bau & Co KG GmbH
Original Assignee
Eudur-Bau & Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE200410027928 external-priority patent/DE102004027928A1/de
Application filed by Eudur-Bau & Co KG GmbH filed Critical Eudur-Bau & Co KG GmbH
Priority to PL05012379T priority Critical patent/PL1605101T3/pl
Priority to SI200530888T priority patent/SI1605101T1/sl
Publication of EP1605101A1 publication Critical patent/EP1605101A1/fr
Application granted granted Critical
Publication of EP1605101B1 publication Critical patent/EP1605101B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F8/00—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic
    • E01F8/0005—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic used in a wall type arrangement
    • E01F8/0029—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic used in a wall type arrangement with porous surfaces, e.g. concrete with porous fillers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces

Definitions

  • the invention relates to a method and an apparatus for producing a multilayer concrete slab with a profiled surface, such as Noise barriers or the like.
  • a concrete slab takes over the load-bearing Function. Moreover, in these noise barriers then on the load-bearing Concrete slab a layer of cellular concrete, such. B. from expanded slate, wood concrete, Foamed glass or expanded clay concrete or the like applied to the Reduction of the sound reflection is additionally provided with ribs.
  • rib structures are usually in a separately created original form pre-cast of elastic plastic (eg polyurethane).
  • elastic plastic eg polyurethane
  • the Abstellrahmen as formwork of then the textured die is placed on top of it laid underfloor glued and adjusted by means of a special adhesive. This is necessary so that when stripping the next day the Strukturmatrize not stuck to the finished concrete element, but on the production table remains lying.
  • a vibrating rammer is guided over the surface to be compacted by lifting and lowering the device.
  • 0.07 to 0.08 m 2 of surface area are compressed per cycle.
  • the required material height is checked, if necessary corrected and re-compressed once again.
  • the concrete is reworked (e.g., smoothed) to make the to achieve the desired surface.
  • the wall plate form lies horizontally in its main plane and upwards, So with one of the large-area pages, open, is the filling, distributing and Compaction of the material as well as the lateral support of the formwork unproblematic and fast possible, especially if the sound-absorbing Material such as the cellular concrete a curable and before curing pourable or flowable material.
  • the final profiling by means of Rippenstampfers is preferably carried out in itself in two stages, by first only the elevations of the Rippenstampfers in immerse the preformed grooves, causing the material to continue in between the ribs of the profiling is pushed up. In this position, the persist Elevations of the Rippenstampfers and the floors between the elevations are then placed on the upper ends of the ribs of the profile of the Wall plate pressed on.
  • This procedure is carried out in each case for a partial area of the wall panel, which comprises a plurality of grooves or ribs, but divided into Sections on the total length of the plate.
  • a section extending over the entire length of a rib will be included not edited at once, but in turn subdivided into subsections that one after the other, each subsection in turn finally profiled by means of the preformer and then by means of Rippenstampfers becomes.
  • the Processing optionally progressing in both directions of extension of Profiling be continued, in only one extension direction is this preferably at the same time the direction of progress.
  • the successively processed subsections or sections overlap each slightly in the direction of progress, in the direction transverse to Course of profiling around a profile.
  • the approach of the next working position ie the change of one to the next subsection or section to be processed preferably automatically effected by the control of the machine.
  • a section ie the direction of the profiles, can before all of the Rippenstampfer with its final profile shape over the Project outside dimensions of the wall plate form and in there along the Outside edge of the mold extending profiles, usually mounted in the form of Sheet metal combs, immerse, which by exact fit an exact positioning of the Allow work unit.
  • Preformer and Rippenstampfer are preferably along along the working surface and thus the wall plate design moves and each subsection is immediately after each other first by the preformer and then processed by Rippenstampfer, preferably through only one time immersion or placement on the attachment shell.
  • wall panels that are on both sides with a Front shell made of sound-absorbing material with profiled surface be prepared in two ways:
  • This procedure is time-saving and cost-effective with the help of a Machine, in which over a work table, by means of a peripheral edge has a function as a wall plate shape, about a support frame on a Processing unit is arranged, in particular a preformer and a Finishing rammer, which are moved at least in the vertical direction can.
  • the flat, horizontal manufacturing table is the wall plate shape by on the production table - according to the desired dimensions of the Wall plate - soaring upwards around the top, that is to say with the mostly quadrangular ones Wall panels four in a square to each other, adjoining, Bounding ledges project upwards, their height as a puller can serve and thus determine the thickness of the wall plate.
  • each stamp-shaped preformers and Rippenstampfer includes, with the help of these two working elements the Surface of the wall plate to be processed in sections, by first the preformer and then the Rippenstampfer preferably on and the same partial area, ie a section or subsection of the upper side, acts.
  • preformers and rip rammers are attached to one or the other suspended from a common intermediate frame, opposite which they by means of a vertical drive can be lowered while the intermediate frame in the Horizontal relative to the production table is movable so that this Working elements can reach any area of the work table.
  • preformers and rammers side by side especially in the direction of smaller horizontal extension of the production table and / or in Extension direction of the desired profiling, arranged side by side are, the same partial area by only minor method, for. B. of common intermediate frame in succession first from the preformer and then be processed by Rippenstampfer.
  • the Stamp plates of the two working elements also formed the same size.
  • the rib rammer is on his down facing contact page with equipped with a profiling, the negative shape of the desired later Profiling on top of the plate corresponds.
  • the preformer is equipped with pairs of male connectors that are transversal to the main plane of the stamp plate projecting from this down and one Have height approximately the depth of the grooves of the later profiling, and with the slope of which, however, depending on a pair of down against each other approaching male connectors is closer together than the later groove of profiling.
  • the preformer has in addition to the vertical drive relative to the intermediate frame a pendulum drive for horizontal movement, preferably a float between two strokes, the on Preformer is formed.
  • the vertical drive - both the preformer and the rammer - relative to the intermediate frame carrying them comprises one or more Hydraulic cylinder for pressing the stamp plate down on the Surface of the aerated concrete.
  • the one or more intermediate frames are preferably in the vertical direction formed in several parts with a horizontal slewing ring in between to the course of the profiling of preformers and rip rammers according to the desired extension direction of the profiling of to be able to adjust later plate.
  • the turntable rotatable at least 90 °, in particular rotatable in smaller steps / steps or even infinitely rotatable.
  • the rib rammer has a surface structure in the form of negative profiling to the desired profiling of the concrete slab.
  • the negative profiling of the Rippenstampfers can from separate surveys and these connecting floors are made of strip-shaped and are movable relative to each other in the vertical direction.
  • the support frame on which the surface processing unit with preformer and Rippenstampfer hangs can in the simplest case a central support column with a pivotally mounted thereto boom, on which the Machining unit hangs.
  • Such a one-sided projecting construction is easy to produce, but because of the only one-sided support little stable.
  • the support frame preferably from a frame bridge extending over the production table, which sits on both sides on guide rails and is movable, the Machining unit is suspended from the frame bridge.
  • the guide rails are on the work table or the side rails of the Attached wall plate shape and the frame bridge preferably has four Flange wheels, with which it runs on the guide rails, of which at least one is drivable via a motor.
  • the processing unit is along the frame bridge, ie transversely to the direction of movement, movable, by placing intermediate frames along guide rails at the frame bridge is movable, with this chassis again preferably motorized is driven.
  • the chassis is on the frame bridge facing part of arranged multi-part intermediate frame.
  • the chassis of the frame bridge opposite the production table and / or the Intermediate frame opposite to the manufacturing bridge own Locking devices by activating the current position of the Suspension can be fixed to a later unintentional procedure to avoid this working position.
  • the device according to the invention serves to produce a wall plate 101 made of solid concrete with a facing shell 102 made of cellular concrete or the like, as shown in Figures 6 and 7, wherein the surface 103 of the cellular concrete 102 has a profiling 104, consisting of adjacent Troughs 106 and in between towering ribs 105, each oblique Flanks.
  • the wall panel in one pass be prepared by placing in a horizontal plane with the main plane, after above open mold first - after Baustahlarmtechniken already introduced were introduced - the solid concrete for the wall plate 101, distributed and is compacted and then, even before it hardens, the material applied to the facing shell 102, distributed and with the profiling 104th provided and compacted at the same time.
  • Figure 8 shows in plan view and Figure 1 in the side view of the broad side ago the surface processing system 3 according to the invention
  • the one Manufacturing table 5 includes, over the on a support frame 4 in the form of a Frame bridge 17, the surface processing unit 2 is arranged in Figure 1 in two different functional positions, that is double, drawn.
  • the worktable 5 serves as a wall-plate mold 28 in that the upper side 5a of the Working table 5 serves as the bottom of the mold, from the boundary strips 29 as Stand up the side walls of the mold.
  • the shape is thus free from above accessible, allowing the flowable concrete material before curing can be introduced, distributed and condensed.
  • the frame bridge 17 usually extends in the direction of extension 111 of the profiling 104 of the facing shell 102 of the wall plate 101, because this usually runs parallel to the narrow sides of the main plane of the wall plate 101st and is indicated in FIG. 1 for illustrative purposes only.
  • the under the movable intermediate frame 15 'hanging intermediate frame 15th is opposite this to a turntable 24 with a vertical axis of rotation 25th rotatable.
  • the upper intermediate frame 15 ' is formed in two parts with a Base part 16a, which is movable with the chassis 21 on the rails 22 and a contrast lowerable lifting part 16b, which in contrast vertical is relocatable.
  • the preformer 6 points in the extension direction 111 of the subsequent profiling 104 extending vertically, and at the horizontally hanging die plate 6 'of the preform 6 projecting downwards Pairs of male connectors 9, which are inclined towards each other at their free ends run down, with the converging pairs to each other Have transverse distance which is less than the width of the later grooves 106th
  • the vertical movement is realized by means of the hydraulic piston 8.
  • a solution for the transverse movement can be chosen, in which the respective left male connectors 9a and the respective right male connectors 9b are interconnected and these two groups each relative to each other be moved, such as one group on the base plate 6 'and the other Group is attached to the stamp plate or the like.
  • the entire Intermediate frame 15 proceed accordingly, for example along the Frame bridge 17, until the same size in the supervision Rippenstampfer 7 is located on the same surface and now the Rippenstampfer 7 down lowered to the pre-profiled surface and pressed into the pre-profiling.
  • the Rippenstampfer 7 is profiled on its underside with a negative profiling 104 'corresponding to the final shape of the desired profiling 104 in FIG the attachment shell. He will be rough with his protrusions in the already preformed grooves 106 of the profiling 104 of the facing shell 102 pressed, and thereby the final shape of the profiling 104 is produced.
  • the negative profiling 104 'of the rammer 5 from separate elevations 7a and arranged between them Soils 7b exist, which are movable relative to each other in the vertical direction. Then first the elevations 7a into the grooves 106 of the attachment shell pressed and this finally shaped, and only then the bottoms 7b of pressed on top of the upper ends of the ribs 105 of the profiling 104 and whose outer surface is shaped.
  • the entire top 103 of the facing shell 102 successively first each by the preformer 6 and then the Rippenstampfer 7 are processed by, for this purpose - each after prior lifting of the preformer 6 and rammer 5 until it stops Contact with the wall plate 101 advised - either the intermediate frame 15th along the frame bridge 17 is moved and then after editing of such a section, the frame bridge 17 along the work table. 5 move to the next section or vice versa.
  • Extending direction 111 of the profiling 104 of the transverse direction Be changed longitudinal direction of the plate.
  • chassis 21 of the intermediate frame 15 and / or the chassis of the Frame bridge 17 also remains at a once approached working position, may have these locking means 26, via which a connection the respective guide rails with the wheels running thereon non-positively.
  • the transverse position of this strip can be selected exactly Be by at the roughly preselected transverse position of the over the edge outside and thus over the sheet metal comb 27 extending away Fertigstampfer 7 is lowered down until its elevations 7a in the Immerse depressions of the profiling of the metal combs 27 and thereby the correct positioning in a horizontal direction is established.
EP05012379A 2004-06-09 2005-06-08 Procédé et dispositif pour la fabrication d'un panneau multicouche en béton Active EP1605101B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PL05012379T PL1605101T3 (pl) 2004-06-09 2005-06-08 Sposób i urządzenie do wytwarzania wielowarstwowej płyty z betonu
SI200530888T SI1605101T1 (sl) 2004-06-09 2005-06-08 Postopek in naprava za izdelavo večslojne betonske plošče

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102004027928 2004-06-09
DE200410027928 DE102004027928A1 (de) 2004-06-09 2004-06-09 Verfahren zur Herstellung einer mehrschichtigen Platte aus Beton
DE102004036288 2004-07-21
DE102004036288A DE102004036288A1 (de) 2004-06-09 2004-07-27 Vorrichtung zur Herstellung einer mehrschichtigen Platte aus Beton

Publications (2)

Publication Number Publication Date
EP1605101A1 true EP1605101A1 (fr) 2005-12-14
EP1605101B1 EP1605101B1 (fr) 2009-10-14

Family

ID=34937333

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05012379A Active EP1605101B1 (fr) 2004-06-09 2005-06-08 Procédé et dispositif pour la fabrication d'un panneau multicouche en béton

Country Status (5)

Country Link
EP (1) EP1605101B1 (fr)
AT (1) ATE445736T1 (fr)
DE (2) DE102004036288A1 (fr)
PL (1) PL1605101T3 (fr)
SI (1) SI1605101T1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016193769A1 (fr) * 2015-05-29 2016-12-08 Sw Umwelttechnik Magyarország Kft Procédé et appareil pour la fabrication de panneaux barrière contre le bruit profilés multicouches
CN108748607A (zh) * 2018-08-22 2018-11-06 西安中铁工程装备有限公司 一种管片自动收面装置
CN109159281A (zh) * 2018-11-07 2019-01-08 湖北神州建材有限责任公司 一种插钎系统
CN117124430A (zh) * 2023-10-27 2023-11-28 湖南恒运建筑科技发展有限公司 一种陶粒混凝土预制墙板加工用预制设备

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110027083A (zh) * 2019-04-04 2019-07-19 廊坊海斯建材机械有限公司 混凝土板状构件的生产工艺及生产设备
HU5516U (hu) * 2022-06-16 2022-12-28 Daniel Nepp Zajvédõ fal

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LU86814A1 (fr) * 1987-03-19 1988-11-17 Betonac Beton Machine et procede pour la fabrication d'ecrans absorbants muraux de protection contre le bruit
DE3807263A1 (de) * 1988-03-05 1989-09-14 Zueblin Ag Verfahren zur herstellung einer profilierten vorsatzschale aus haufwerksporigem beton und vorrichtung zur durchfuehrung des verfahrens
EP0548856A1 (fr) * 1991-12-20 1993-06-30 KARL BOLD GmbH & Co. Mur anti-bruit avec moyens de portage
EP0670206A1 (fr) * 1994-03-04 1995-09-06 Rampf Formen GmbH Dispositif pour la fabrication d'éléments moulés, en particulier en béton

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
LU86814A1 (fr) * 1987-03-19 1988-11-17 Betonac Beton Machine et procede pour la fabrication d'ecrans absorbants muraux de protection contre le bruit
DE3807263A1 (de) * 1988-03-05 1989-09-14 Zueblin Ag Verfahren zur herstellung einer profilierten vorsatzschale aus haufwerksporigem beton und vorrichtung zur durchfuehrung des verfahrens
EP0548856A1 (fr) * 1991-12-20 1993-06-30 KARL BOLD GmbH & Co. Mur anti-bruit avec moyens de portage
EP0670206A1 (fr) * 1994-03-04 1995-09-06 Rampf Formen GmbH Dispositif pour la fabrication d'éléments moulés, en particulier en béton

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016193769A1 (fr) * 2015-05-29 2016-12-08 Sw Umwelttechnik Magyarország Kft Procédé et appareil pour la fabrication de panneaux barrière contre le bruit profilés multicouches
EP3302907A4 (fr) * 2015-05-29 2019-03-06 SW Umwelttechnik Magyarország Kft Procédé et appareil pour la fabrication de panneaux barrière contre le bruit profilés multicouches
CN108748607A (zh) * 2018-08-22 2018-11-06 西安中铁工程装备有限公司 一种管片自动收面装置
CN109159281A (zh) * 2018-11-07 2019-01-08 湖北神州建材有限责任公司 一种插钎系统
CN109159281B (zh) * 2018-11-07 2023-11-28 湖北神州建材有限责任公司 一种插钎系统
CN117124430A (zh) * 2023-10-27 2023-11-28 湖南恒运建筑科技发展有限公司 一种陶粒混凝土预制墙板加工用预制设备
CN117124430B (zh) * 2023-10-27 2024-01-05 湖南恒运建筑科技发展有限公司 一种陶粒混凝土预制墙板加工用预制设备

Also Published As

Publication number Publication date
ATE445736T1 (de) 2009-10-15
SI1605101T1 (sl) 2010-03-31
DE102004036288A1 (de) 2006-03-09
PL1605101T3 (pl) 2010-04-30
EP1605101B1 (fr) 2009-10-14
DE502005008303D1 (de) 2009-11-26

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