Classifications

• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
  • G01M3/00—Investigating fluid-tightness of structures
  • G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
  • G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
  • G01M3/00—Investigating fluid-tightness of structures
  • G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
  • G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
  • G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
  • G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
  • G01M3/00—Investigating fluid-tightness of structures
  • G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
  • G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
  • G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material

Definitions

• the invention relates to a method and a device for detecting or evaluating leaks in a leak gas to be detected using a leak detector which has a sniffer probe which reacts to the leak gas.
• DE 101 18 085 A 1 (Inficon GmbH) describes a leak detector which is able to recognize various special leak gases and also to evaluate their quantity or concentration.
• a leak detection device is used, for example, in the refrigerant industry and in the automotive industry for testing test objects or assemblies.
• the leak detector has a sniffer probe that draws the gas into the device.
• Helium is often used as the test gas for a system to be tested for leaks. It is also known to use the gases which are in any case in test objects or assemblies as test gas, for. B. SF6, or halogen gases in the refrigerant industry.
• a common one test gas or leak gas used is C0 2 . With C0 2 in particular, there is a risk that the gas will be contaminated by the breathing air, which also contains C0 2 . Such unintentional admixtures of a falsifying component result in "background conditions".
• No. 4,557,139 describes a leak detector for testing pipe couplings, which is temporarily attached to the pipe coupling.
• a pressure with a test gas (helium) is generated inside the pipe connection.
• the outside of the pipe coupling is surrounded by a pressure-tight sleeve, which is connected to a mass spectrometer.
• a leak in the pipe coupling is detected when the helium escapes. This procedure requires the pipeline to be shut down and numerous manipulations to be carried out. A leak test during operation is therefore not possible.
• a similar leak detection method is described in US 4,282,743.
• a housing is temporarily mounted on a pipe coupling in such a way that it hermetically encloses the pipe coupling.
• a test gas (helium) is pumped into the pipeline and a test probe is inserted into the housing, which is connected to a mass spectrometer. For this, too, the line to be tested must be shut down and filled with a test gas.
• the invention is based on the object of designing a method for detecting or evaluating leaks in a leak gas to be detected such that leak tests can be carried out quickly and easily at any time.
• a first variant of the method according to the invention has the features of patent claim 1. After that, at one In an air conditioning system installed in a functional location, an open test volume is fed with a gas stream which either contains a constant concentration of the leak gas or is completely free of the leak gas. The measurement with the sniffer probe takes place at the installation location of the installed air conditioning system on the gas stream emerging from the measurement volume. Such a method does not require enclosure of the 'measurement volume. It is also known as a "fresh gas shower”. A gas purge is generated around the area to be examined. The flushing gas is preferably lighter than air, so that it flows through the volume from bottom to top. Above the test volume, a sniffer probe can then be used to determine whether there is a leak gas in the gas flow. The location of leakage gas leakage can also be located at the same time. This type of leak detection is extremely simple and does not require any complex equipment. Purely air or nitrogen is expediently used for gas purging, so that persons are not endangered by the gas flow.
• a second variant of the method according to the invention provides that a housing that delimits a test volume from the environment is arranged around the measuring point at the functional location of the unit. This enables leak detection at the functional location of the unit. It is therefore not necessary to check the unit in the factory or, if it is already installed, to dismantle it and transfer it to a measuring chamber.
• the unit can be checked in the installed state at the place of use.
• the housing can be opened like pliers.
• the second variant only part of the housing is at the functional location. of the unit permanently installed.
• the environment of the unit to be tested is designed as part of the housing and is thus prepared for a leak gas test. This is often useful if the unit is arranged near a wall or other components in such a way that there is no space for an entire housing.
• the method according to the invention can be carried out in such a way that the accumulation of leakage gas in the housing is determined by concentration measurement.
• concentration measurement In the case of an air conditioning system, escaping refrigerant collects in the test volume. In doing so, underground concentrations are excluded from the environment by delimiting the test volume. The leakage gas concentration can of course be measured at the lowest leakage rates - depending on the waiting time.
• a second alternative provides that the gas is extracted from the housing and that a leak rate measurement is then carried out in the housing.
• gas is extracted from the test volume, creating a negative pressure. After some time, only escaping leaking gas is measured. because the surrounding gases are kept away.
• the suction is preferably carried out through the sniffer probe.
• the invention further relates to a device for detecting or evaluating leaks in a leak gas to be detected.
• the device has a housing for forming a gas-tight enclosure of a test volume and a sniffer probe mounted on the housing, at least part of the housing being permanently installed on the unit to be tested.
• the housing or the housing part does not have to be connected directly to the unit to be tested. In a motor vehicle, it is sufficient if the housing or housing part on a shark Mount is attached, which is in a fixed spatial assignment to the unit.
• the suction nozzle of the sniffer probe protrudes into the interior of the housing.
• the sniffer probe can be permanently attached to the housing, it is also suitable for suction and can be connected to a suction source, or it can be removably inserted into a corresponding recess in the housing.
• At least part of the housing is permanently installed on the unit to be tested. This means that the area around the unit is permanently prepared for sealing the unit. The functional location is therefore provided with appropriate preparation.
• FIG. 1 is a schematic representation of the first variant of the invention with gas ventilation system
• Fig. 3 shows an embodiment of the third variant with suction of gas from the test volume
• FIG. 4 shows an embodiment with a permanently encapsulated test volume.
• FIG. 1 shows an automobile 10 which contains the unit 11 of an air conditioning system in the engine compartment.
• the air conditioning maintains a refrigerant circuit that must be tight and from which leak gas must not escape.
• the cooling unit 11 is positioned above a gas purging device 12 which is connected to a blower 13.
• the fan 13 draws in fresh air or another gas free of the leak gas to be tested via an inlet 14.
• Fresh air contains constant concentrations of various gases that can be considered as leak gas, such as argon, C0 2 , helium.
• a gas stream 15 rises from the gas purging device 12 and sweeps along the unit 11. This creates a defined environment in which the location of the leak or test gas agent can be localized using a sniffer probe 16 which is guided over the unit 11.
• the sniffer probe is connected to a leak detector (not shown), which analyzes the sucked-in gas and detects leak gas coming from the unit 11, which is C0 2 .
• the gas stream 15 is an evenly distributed, slowly rising, laminar gas stream.
• the gas purging device 12 is preferably portable and can be brought to any required location in order to generate a gas atmosphere with a stable composition in the test environment.
• the fittings includes test point 20 of each other ⁇ connected pipe sections of a refrigerant line.
• a housing 21 made of two half-shells 22, 23, which are assembled with the interposition of a seal 24, serves to delimit the test volume 19.
• the half-shells 22, 23 form an opening 25 for the passage of a pipe 26, an annular seal 27 being present between the opening 25 and the pipe 26.
• the housing halves 22, 23 are connected by a hinge and they are pressed under spring force into the closed position so that they fit tightly around the fitting connection.
• the sniffer probe 16 is inserted with its suction nozzle 16a into an adapter 30 which passes through the wall of the housing half 23.
• the adapter 30 contains a gas-tight valve 3-1, which can be opened by inserting the suction connector 16a.
• the sniffer probe is connected to the leak detector via a flexible hose 32.
• the leak detection device is designed, for example, in the manner described in DE 101 18 085 A 1 and suitable for detecting C0 2 .
• the sniffer probe 16 can be firmly connected to the housing 21, or it can be inserted for measurement through the initially closed adapter 30.
• the housing 21 is permanently attached to the measuring point for leak testing, that is to say it is permanently installed.
• FIG. 3 shows a housing 21 which surrounds the fittings 20 which are connected to one another by two pipes 26.
• the housing 21 encloses the test volume 19 in a gas-tight manner. It consists of a shell 33 permanently installed at the measuring point, which is closed gas-tight with a cover 34, which is only attached for leak measurement.
• the cover 34 here consists of a film 35, which rests on the peripheral edge of the shell 33 and is sucked in by the suction effect of the sniffer probe 16.
• the suction nozzle 16a is pushed through a passage 36 of the film 35 and either permanently connected to the film or exchangeable.
• a relatively rigid cover 34 can of course also be used, whereby then appropriate seals are provided between the shell 33 and cover 34.
• FIG. 4 shows a housing 21 which is completely permanently installed at the measuring point and which encloses the test volume 19 containing the fittings 20.
• This permanently attached housing 21 here consists of two half-shells 40, 41, which are axially opposed to one another with flanges 42, including an annular seal 43. The flanges 42 are overlapped by a ' clamping ring 44 and held together.
• One half-shell 41 contains an adapter 30 with a valve 31 for inserting the suction nozzle 16a of a sniffer probe 16.
• a hermetically sealed test volume 19 is created.
• the passages of the tubes 26 through the housing 21 are also sealed.
• the housing can be routed for access to the enclosed components.

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• Physics & Mathematics (AREA)
• General Physics & Mathematics (AREA)
• Examining Or Testing Airtightness (AREA)

Applications Claiming Priority (3)

Publications (1)

Family

ID=32747857

Family Applications (1)

Country Status (8)

Families Citing this family (9)

Family Cites Families (18)

• 2003
  • 2003-02-14 DE DE10306245A patent/DE10306245A1/de not_active Withdrawn
• 2004
  • 2004-01-08 MX MXPA05007774A patent/MXPA05007774A/es unknown
  • 2004-01-08 BR BRPI0407500-5A patent/BRPI0407500A/pt not_active Application Discontinuation
  • 2004-01-08 CN CNA2004800040681A patent/CN1748134A/zh active Pending
  • 2004-01-08 KR KR1020057014950A patent/KR20050098930A/ko not_active Application Discontinuation
  • 2004-01-08 WO PCT/EP2004/000062 patent/WO2004072601A2/de not_active Application Discontinuation
  • 2004-01-08 EP EP04700690A patent/EP1599713A2/de not_active Withdrawn
  • 2004-01-08 JP JP2006501537A patent/JP2006517658A/ja active Pending

Non-Patent Citations (1)

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