EP1574634B1 - Wooden material panel, in particular for floors - Google Patents
Wooden material panel, in particular for floors Download PDFInfo
- Publication number
- EP1574634B1 EP1574634B1 EP05003619A EP05003619A EP1574634B1 EP 1574634 B1 EP1574634 B1 EP 1574634B1 EP 05003619 A EP05003619 A EP 05003619A EP 05003619 A EP05003619 A EP 05003619A EP 1574634 B1 EP1574634 B1 EP 1574634B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- varnish layer
- wooden board
- side edge
- board according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0867—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having acoustic absorption means on the visible surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/03—Undercut connections, e.g. using undercut tongues or grooves
Definitions
- the invention relates to a wood-based panel, in particular a floor panel, with a tongue formed on at least one side edge, a groove formed on the opposite side edge, a top side and a bottom side, and with a decor printed directly on the top side.
- Floor panels with a wooden base plate are commonly referred to as laminate panels and have been for many years for the substitution of parquet in the trade.
- the desired decor (parquet, wood grain, tiles, etc.) is printed on a paper web, which is then coated with resin and rolled up on a roll.
- the thus prepared decorative sheet is placed on the carrier plate and pressed at the floor manufacturer.
- the paper web changes in dimensions.
- the expert speaks of the paper growing. The paper grows both in length (length growth) and in width (width growth).
- the DE 100 19 054 describes a method for cutting panels from a carrier plate, with which the saw can be automatically adapted to the paper growth. This requires cameras that determine the actual position of defined decorative points. The actual position is thus compared to the desired position and the deviation of the latitude or longitude is determined, so that the saw can be adjusted accordingly.
- insulating mats are made of plastic on the subfloor on which then the panels are placed, or it is factory already applied to the underside of the support plate an insulating layer.
- the floor construction thicker.
- laminate panels for example, as a replacement for carpeting
- the application of the insulating layer on the underside of the carrier plate requires a further operation and additional material, which increases the production costs.
- the laying out of an insulating foil on the subfloor must be done very carefully in order to lead to an effective insulation of the impact sound.
- a method for the production of floor panels of the type described above is known in which a decor is applied by printing on the top of a core layer of wood material. Subsequently, an at least partially transparent wear layer is applied to the upper side of the core layer, or applied by applying resin-impregnated and ⁇ -cellulose-containing layers. If the wear layer consists of a paint, the paint is applied in several layers. Depending on requirements, corundum particles are introduced into the individual paint layers of the wear layer so that the outer paint layers have a higher wear resistance than the inner paint layers. Although this method solves the problem of paper growth. A solution for the impact sound insulation is not given.
- the WO 03/16655 A1 describes a floor panel with a hard topcoat. Below the hard cover layer at least one sound-absorbing layer is provided, which is integrated in the floor panel.
- This sound-absorbing layer consists for example of cork or a synthetic material.
- the EP 1 262 607 A1 discloses a floorboard of a wood material, in particular MDF or HDF, to which a decorative layer and a wear layer are applied. On the back of the decorative layer facing the carrier plate, a polyurethane layer is applied.
- the EP 0 884 172 A2 discloses a wood-based panel for use as a floor covering or wall covering in which the central backing layer is made of plywood. On one side of the carrier layer, a surface layer is attached and on the opposite side of an insulating layer of cork.
- the DE 203 15 676 U1 describes a panel, in particular floor panel, with a core of MDF or HDF and a decor applied to the visible side.
- the visible side is provided on at least one side edge with a bevel running at an angle thereto, which also has a decor.
- the problem is solved in a generic wood-based panel characterized in that applied to the decor a first elastic lacquer layer and on the first lacquer layer, a second lacquer layer is applied, which is less elastic and harder compared to the first lacquer layer.
- the paper layer is first eliminated.
- the decor can therefore change neither in length nor in width.
- the saw, with which later panels are cut, can be pre-set.
- the elastic paint layer which is applied directly to the decor, dampens the impact sound, so that the impact sound properties are improved.
- the applied to the elastic lacquer layer less elastic and harder, preferably inelastic lacquer layer prevents wear due to abrasion or damage to the surface.
- the inelastic second lacquer layer can be used to set a surface hardness that corresponds to that of conventional laminate floor panels.
- corundum particles may be interspersed to increase the abrasion resistance of the floor panel.
- the lacquers of the lacquer layers are preferably UV-curable, whereby the production times are shortened.
- the paint layers are preferably transparent.
- a tongue is also formed on a further side edge and a groove is formed on the side edge opposite thereto.
- the floor can be installed floating glueless.
- the floor panel 7 has a core of a wood material, preferably HDF or MDF on. On a longitudinal edge I and a transverse edge III, the panel 7 is provided with a spring 1, 11 and on the opposite side edge II, IV with a groove 2, 12 corresponding thereto.
- a decor for example, a wood grain printed directly.
- an elastic lacquer layer 3 is applied, which in turn is covered by an inelastic lacquer layer 4, can be interspersed in the corundum particles.
- the lacquers of the lacquer layers 3, 4 are UV-curable.
- a counter-pull is provided (not shown), which prevents bending of the panel 7 as a result of the tensile forces occurring due to the lacquer layers 3, 4.
- the springs 1, 11 are provided with locking means 5, which correspond to provided in the groove 2 locking means 6 and lock the panels against displacement in the transverse direction.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Die Erfindung betrifft eine Holzwerkstoffplatte, insbesondere ein Fußbodenpaneel, mit einer an mindestens einer Seitenkante ausgebildeten Feder, einer an der gegenüberliegenden Seitenkante ausgebildeten Nut, einer Oberseite sowie einer Unterseite, und mit einem direkt auf die Oberseite aufgedruckten Dekor.The invention relates to a wood-based panel, in particular a floor panel, with a tongue formed on at least one side edge, a groove formed on the opposite side edge, a top side and a bottom side, and with a decor printed directly on the top side.
Fußbodenpaneele mit einer Holzwerkstoff-Trägerplatte werden üblicherweise als Laminatpaneele bezeichnet und sind seit vielen Jahren zur Substitution von Parkett im Handel. Das gewünschte Dekor (Parkett, Holzmaserung, Fliesen usw.) wird auf eine Papierbahn aufgedruckt, die anschließend mit Harz beschichtet und auf eine Rolle aufgerollt wird. Die so vorgefertigte Dekorbahn wird bei dem Fußbodenhersteller auf die Trägerplatte aufgelegt und verpresst. Durch das Aufdrucken des Dekors auf die Papierbahn, das spätere Versiegeln der Papierbahn mit Kunstharz und das anschließende Verbinden der Dekorschicht mit der Trägerplatte durch Druck und Temperatur verändert sich die Papierbahn in ihren Abmessungen. Der Fachmann spricht davon, dass das Papier wächst. Das Papier wächst sowohl in der Länge (Längenwachstum) als auch in der Breite (Breitenwachstum). Wenn diese Dekorplatte nun zu einzelnen Paneelen zugeschnitten werden soll, müssen das Längen- und Breitenwachstum berücksichtigt werden, weil anderenfalls eine ungleiche Dekorverteilung auf den einzelnen Paneelen vorhanden wäre. Dies hätte zur Folge, dass der aus einer ungleich verteilten Dekorschicht zusammengesetzte Fußboden an den Verbindungskanten der Paneele Dekorsprünge aufweist. Selbst wenn solche Dekorsprünge nur wenige Millimeter betragen, fallen sie bei der Betrachtung auf, was den ästhetischen Eindruck negativ beeinflusst und damit die Qualität des ausgelegten Fußbodens mindert.Floor panels with a wooden base plate are commonly referred to as laminate panels and have been for many years for the substitution of parquet in the trade. The desired decor (parquet, wood grain, tiles, etc.) is printed on a paper web, which is then coated with resin and rolled up on a roll. The thus prepared decorative sheet is placed on the carrier plate and pressed at the floor manufacturer. By printing the decoration on the paper web, the subsequent sealing of the paper web with synthetic resin and the subsequent bonding of the decorative layer to the carrier plate by pressure and temperature, the paper web changes in dimensions. The expert speaks of the paper growing. The paper grows both in length (length growth) and in width (width growth). When this decorative panel is now cut to individual panels should be considered, the length and width growth, because otherwise an uneven decor distribution on the individual panels would be present. This would mean that the floor composed of an unequally distributed decorative layer has decorative jumps on the connecting edges of the panels. Even if such decorative jumps are only a few millimeters, they are noticeable when viewed, which adversely affects the aesthetic impression and thus reduces the quality of the floor designed.
Um qualitätsgerecht produzieren zu können, muss das Papierwachstum erfasst und die Säge, die die Paneele aus der Trägerplatte zurechtsägt, entsprechend eingestellt werden. Eine manuelle Einstellung ist sehr aufwendig. Die
Die Schalldämmeigenschaften von Laminatpaneelen sind im Vergleich zu Parkett schlechter. Um die Geräuschentwicklung beim Begehen des Fußbodens zu reduzieren, werden auf dem Unterboden entweder Dämmmatten aus Kunststoff ausgelegt, auf die dann die Paneele aufgelegt werden, oder es wird werksseitig bereits auf die Unterseite der Trägerplatte eine Dämmschicht aufgebracht.The sound insulation properties of laminate panels are inferior compared to parquet. In order to reduce the noise when walking on the floor, either insulating mats are made of plastic on the subfloor on which then the panels are placed, or it is factory already applied to the underside of the support plate an insulating layer.
Durch die notwendige Dämmschicht wird einerseits der Fußbodenaufbau dicker. Zum nachträglichen Auslegen von Räumen mit Laminatpaneelen (beispielsweise als Ersatz von Teppichboden) ist es jedoch wünschenswert, wenn die Paneele dünn sind. Andererseits erfordert das Aufbringen der Dämmschicht auf die Unterseite der Trägerplatte einen weiteren Arbeitsgang und zusätzliches Material, was die Herstellkosten erhöht. Das Auslegen einer Dämmfolie auf dem Unterboden muss sehr sorgfältig erfolgen, um zu einer wirkungsvollen Dämmung des Trittschalls zu führen.Due to the necessary insulating layer on the one hand, the floor construction thicker. For retrofitting rooms with laminate panels (for example, as a replacement for carpeting), it is desirable if the panels are thin. On the other hand, the application of the insulating layer on the underside of the carrier plate requires a further operation and additional material, which increases the production costs. The laying out of an insulating foil on the subfloor must be done very carefully in order to lead to an effective insulation of the impact sound.
Aus der
Die
Die
Die
Die
Von dieser Problemstellung ausgehend, soll die eingangs beschriebene Holzwerkstoffplatte verbessert werden.Starting from this problem, the wood-based panel initially described is to be improved.
Die Problemlösung erfolgt bei einer gattungsgemäßen Holzwerkstoffplatte dadurch, dass auf das Dekor eine erste elastische Lackschicht aufgebracht und auf die erste Lackschicht eine zweite Lackschicht aufgebracht ist, die gegenüber der ersten Lackschicht weniger elastisch und härter ist.The problem is solved in a generic wood-based panel characterized in that applied to the decor a first elastic lacquer layer and on the first lacquer layer, a second lacquer layer is applied, which is less elastic and harder compared to the first lacquer layer.
Durch die Ausgestaltung der erfindungsgemäßen Platte wird zunächst die Papierschicht eliminiert. Das Dekor kann sich folglich weder in der Länge noch in der Breite verändern. Die Säge, mit der später Paneele zugeschnitten werden, kann voreingestellt sein. Durch die elastische Lackschicht, die direkt auf das Dekor aufgebracht ist, wird der Trittschall gedämpft, so dass die Trittschalleigenschaften verbessert werden. Die auf die elastische Lackschicht aufgebrachte, weniger elastische und härtere, vorzugsweise unelastische Lackschicht verhindert Verschleiß durch Abrieb oder Beschädigungen der Oberfläche. Durch die unelastische zweite Lackschicht kann eine Oberflächenhärte eingestellt werden, die der herkömmlicher Laminat-Bodenpaneele entspricht.Due to the design of the plate according to the invention, the paper layer is first eliminated. The decor can therefore change neither in length nor in width. The saw, with which later panels are cut, can be pre-set. The elastic paint layer, which is applied directly to the decor, dampens the impact sound, so that the impact sound properties are improved. The applied to the elastic lacquer layer, less elastic and harder, preferably inelastic lacquer layer prevents wear due to abrasion or damage to the surface. The inelastic second lacquer layer can be used to set a surface hardness that corresponds to that of conventional laminate floor panels.
In die zweite Lackschicht können Korundpartikel eingestreut sein, um die Abriebfestigkeit des Fußbodenpaneels zu erhöhen.In the second coat layer corundum particles may be interspersed to increase the abrasion resistance of the floor panel.
Die Lacke der Lackschichten sind vorzugsweise UV-aushärtbar, wodurch die Fertigungszeiten verkürzt sind.The lacquers of the lacquer layers are preferably UV-curable, whereby the production times are shortened.
Um das aufgedruckte Dekor brillant wirken zu lassen, sind die Lackschichten vorzugsweise transparent.In order to make the printed decor look brilliant, the paint layers are preferably transparent.
Vorzugsweise ist auch an einer weiteren Seitenkante eine Feder und an der dieser gegenüberliegenden Seitenkante eine Nut ausgebildet.Preferably, a tongue is also formed on a further side edge and a groove is formed on the side edge opposite thereto.
Wenn die Feder und die Nut mit Verriegelungsmitteln versehen sind, die bei zwei miteinander verbundenen Paneelen ein Verschieben quer zur Verbindungsrichtung verhindern, kann der Fußboden leimlos schwimmend verlegt werden.If the spring and the groove are provided with locking means which prevent displacement of two interconnected panels transversely to the direction of connection, the floor can be installed floating glueless.
Mit Hilfe einer Zeichnung soll ein Ausführungsbeispiel der Erfindung nachfolgend näher beschrieben werden. Es zeigt:
Figur 1- ein Fußbodenpaneel im Querschnitt;
Figur 2- zwei mit ihren Querkanten miteinander verbundene Paneele
- FIG. 1
- a floor panel in cross section;
- FIG. 2
- two panels connected with their transverse edges
Das Fußbodenpaneel 7 weist einen Kern aus einem Holzwerkstoff, vorzugsweise HDF oder MDF, auf. An einer Längskante I und einer Querkante III ist das Paneel 7 mit einer Feder 1, 11 und an der gegenüberliegenden Seitenkante II, IV mit einer hierzu korrespondierenden Nut 2, 12, versehen. Auf die Oberseite 10 ist ein Dekor, beispielsweise eine Holzmaserung unmittelbar aufgedruckt. Auf dem Dekor ist eine elastische Lackschicht 3 aufgebracht, die wiederum von einer unelastischen Lackschicht 4 abgedeckt wird, in die Korundpartikel eingestreut sein können. Die Lacke der Lackschichten 3, 4 sind UV-aushärtbar. An der Unterseite 9 ist ggf. ein Gegenzug vorgesehen (nicht gezeigt), der ein Verbiegen des Paneels 7 infolge der durch die Lackschichten 3, 4 auftretenden Zugkräfte verhindert. Die Federn 1, 11 sind mit Verriegelungsmitteln 5 versehen, die zu in der Nut 2 vorgesehenen Verriegelungsmitteln 6 korrespondieren und die Paneele gegen Verschieben in Querrichtung verriegeln.The
Claims (6)
- Wooden board, in particular a floor panel, having a tongue (1) formed on at least one side edge (I) and a groove (2) formed on the opposite side edge (II), having a top side (10), and underside (9) and a decoration printed directly onto the top side (10), characterized by a first elastic varnish layer (3) applied to the decoration and a second varnish layer (4) which is applied to the first varnish layer (3) and is harder and less elastic than the first varnish layer (3).
- Wooden board according to Claim 1, characterized in that the second varnish layer (4) is inelastic.
- Wooden board according to Claim 1, characterized in that the varnishes of the varnish layers (3, 4) are UV-curable.
- Wooden board according to one or more of the preceding claims, characterized in that the varnish layers (3, 4) are transparent.
- Wooden board according to Claim 1, characterized by a tongue (1) formed on a further side edge (III) and a groove (2) formed on the opposite side edge (IV).
- Wooden board according to Claim 1 or 5, characterized in that the tongue (1, 11) and the groove (2, 12) have locking means (5, 6) which, in the case of two boards joined to each other, prevent displacement transversely with respect to the joining direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL05003619T PL1574634T3 (en) | 2004-03-08 | 2005-02-19 | Wooden material panel, in particular for floors |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004011531.1A DE102004011531C5 (en) | 2004-03-08 | 2004-03-08 | Wood-based panel, in particular floor panel |
DE102004011531 | 2004-03-08 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1574634A1 EP1574634A1 (en) | 2005-09-14 |
EP1574634B1 true EP1574634B1 (en) | 2007-08-22 |
Family
ID=34813628
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05003619A Revoked EP1574634B1 (en) | 2004-03-08 | 2005-02-19 | Wooden material panel, in particular for floors |
Country Status (6)
Country | Link |
---|---|
US (1) | US20050193677A1 (en) |
EP (1) | EP1574634B1 (en) |
AT (1) | ATE371070T1 (en) |
DE (2) | DE102004011531C5 (en) |
ES (1) | ES2289612T3 (en) |
PL (1) | PL1574634T3 (en) |
Cited By (1)
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CN103028522A (en) * | 2012-12-12 | 2013-04-10 | 周爽 | Floor wax-sealing machine |
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2004
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-
2005
- 2005-02-19 PL PL05003619T patent/PL1574634T3/en unknown
- 2005-02-19 DE DE502005001268T patent/DE502005001268D1/en active Active
- 2005-02-19 AT AT05003619T patent/ATE371070T1/en active
- 2005-02-19 ES ES05003619T patent/ES2289612T3/en active Active
- 2005-02-19 EP EP05003619A patent/EP1574634B1/en not_active Revoked
- 2005-03-07 US US11/072,450 patent/US20050193677A1/en not_active Abandoned
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103028522A (en) * | 2012-12-12 | 2013-04-10 | 周爽 | Floor wax-sealing machine |
CN103028522B (en) * | 2012-12-12 | 2015-01-14 | 徐茂航 | Floor wax-sealing machine |
Also Published As
Publication number | Publication date |
---|---|
ATE371070T1 (en) | 2007-09-15 |
ES2289612T3 (en) | 2008-02-01 |
DE102004011531C5 (en) | 2014-03-06 |
US20050193677A1 (en) | 2005-09-08 |
DE102004011531B3 (en) | 2005-11-03 |
DE502005001268D1 (en) | 2007-10-04 |
EP1574634A1 (en) | 2005-09-14 |
PL1574634T3 (en) | 2008-02-29 |
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