Classifications

• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C53/00—Saturated compounds having only one carboxyl group bound to an acyclic carbon atom or hydrogen
  • C07C53/02—Formic acid
  • C07C53/06—Salts thereof
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K30/00—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs
  • A23K30/10—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder
  • A23K30/15—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs of green fodder using chemicals or microorganisms for ensilaging
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K20/00—Accessory food factors for animal feeding-stuffs
  • A23K20/10—Organic substances
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K20/00—Accessory food factors for animal feeding-stuffs
  • A23K20/10—Organic substances
  • A23K20/105—Aliphatic or alicyclic compounds
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K20/00—Accessory food factors for animal feeding-stuffs
  • A23K20/10—Organic substances
  • A23K20/158—Fatty acids; Fats; Products containing oils or fats
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K20/00—Accessory food factors for animal feeding-stuffs
  • A23K20/20—Inorganic substances, e.g. oligoelements
  • A23K20/28—Silicates, e.g. perlites, zeolites or bentonites
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K30/00—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K40/00—Shaping or working-up of animal feeding-stuffs
  • A23K40/30—Shaping or working-up of animal feeding-stuffs by encapsulating; by coating
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
  • A23P10/00—Shaping or working of foodstuffs characterised by the products
  • A23P10/30—Encapsulation of particles, e.g. foodstuff additives
• • C—CHEMISTRY; METALLURGY
  • C05—FERTILISERS; MANUFACTURE THEREOF
  • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
  • C05F11/00—Other organic fertilisers

Definitions

• the present invention relates to coated preparations containing at least one diformate and the use of these preparations.
• DE 424017 teaches the preparation of formic acid sodium formates with different acid contents by introducing sodium formate into aqueous formic acid in a corresponding molar ratio. The corresponding crystals can be obtained by cooling the solution.
• GB 1, 505,388 discloses the preparation of carboxylic acid carboxylate solutions by mixing the carboxylic acid with a basic compound of the desired cation in aqueous solution.
• a basic compound of the desired cation for example, ammonia water is used as the basic compound in the manufacture of carboxylic acid ammonium carboxylate solutions.
• No. 4,261,755 describes the production of formic acid formates by reacting an excess of formic acid with the hydroxide, carbonate or bicarbonate of the corresponding cation.
• WO 96/35657 teaches the production of products which contain disalts of formic acid by mixing potassium, sodium, cesium or ammonium formate, potassium, sodium or cesium hydroxide, carbonate or bicarbonate or
• Formic acid formates have an antimicrobial effect and are used, for example, for the preservation and acidification of plant and animal substances, such as grasses, agricultural products or meat, for the treatment of bio-waste or as an additive for animal nutrition.
• WO 96/35337 A1 describes animal feed and animal feed additives which contain diformates, in particular potassium diformate.
• WO 97/05783 A1 (EP 845 947 A1) describes a method for cooling and preserving fish in which a coolant with formic acid and / or mono / di or tetra salts of formic acid is used. In one embodiment, a C1 to C4 monocarboxylic acid is added to the cooling medium.
• WO 98/19560 (EP 957 690 A1) describes a process for producing a fish feed in which ammonium, sodium or potassium diformate and formic acid are added to a fish product before the addition of the further feed components and processing into fish feed.
• WO 98/20911 A1 (EP 961 620 B1) describes a process for the treatment of moist organic waste, in which an aqueous preparation from the mono- and disalts of format, acetate or propionate is used.
• WO 01/19207 A1 describes a liquid preservative / acidifier for grass and agricultural products, fish and fish products and meat products, which contains at least 50% by weight of formic acid and formats, ammonium tetraformat and 2-6% by weight of potassium or 2-10% by weight. -% contains sodium in the form of their hydroxides or formats.
• the diformates obtainable according to EP 0 824 511 B1 can be dried in a step following the manufacturing process. Products are obtained which are in powder form and generally have less than 5% by weight of water. However, the diformates obtainable in this way are unsuitable for formulation in complex substrates.
• Vitamins, minerals, trace elements, organic acid and, if necessary, Enzymes are prepared in the form of so-called “premixes” or “base mixes” and then mixed with the other ingredients of the feed. If one mixes the diformates known according to the prior art (for example those obtainable according to EP 0 824511 B1) into a “premix”, this leads to clumping and caking as well as to the breakdown of ingredients of the premix.
• the object of the present invention was to provide preparations which allow diformates to be incorporated into complex substrates, for example in animal feed or premixes for animal feed, without the substrate becoming clumped or caked. It is of particular interest that the other ingredients of the complex substrate are not influenced by the admixture.
• base mixes as are usually used for the production of animal feed are of particular importance in the case of complex substrates.
• coated preparations includes all preparations in which at least 50, in particular at least 70, very particularly preferably at least 80, in particular at least 90%, the surface of the particles of the preparation is covered.
• coated includes all preparations in which at least 50, in particular at least 70, very particularly preferably at least 80, in particular at least 90%, the surface of the particles of the preparation is covered.
• coated includes all preparations in which at least 50, in particular at least 70, very particularly preferably at least 80, in particular at least 90%, the surface of the particles of the preparation is covered.
• coated “encapsulated”, “Wrapped” and “coated” are used synonymously in the sense of the present application. Accordingly, the terms coating agent / material, coating material, enveloping agent and coating agent are used synonymously.
• Coated preparations are in particular those preparations which remain largely unchanged chemically in contact with calcium carbonate compared to uncoated preparations.
• a parameter for a chemical change in the diformates is the release of CO 2 .
• the invention includes preparations containing at least one diformate of the general formula
• At least one coating agent at least one coating agent.
• Diformiate Diformiate and its production are described in the prior art.
• the diformates to be used according to the invention can be obtained, for example, by the process described in EP 0 824511 B1 or by the processes described in the as yet unpublished German patent applications DE 101 547 15.3 and DE 102 10730.0.
• diformates Sodium diformate, potassium diformate, cesium diformate and ammonium diformate are suitable as diformates.
• potassium diformate is used as the diformate.
• the above-mentioned diformates can be used in mixtures with one another.
• the term “diformates” is used in the following and includes both preparations containing at least one diformate and preparations containing mixtures of the diformates mentioned.
• All materials which are capable of covering the surface of preparations containing at least one diformate at least 50%, in particular at least 70, very particularly preferably at least 80, in particular at least 90% can be used as the coating agent.
• All materials which are capable of coating preparations containing at least one diformate in such a way that they remain chemically unchanged in contact with calcium carbonate can be used as the coating agent.
• a parameter for a chemical change in the diformates is the release of C0 2 . This is determined using the following method:
• Suitable as coating agents are all compounds which produce coated compositions containing at least one diformate in which the release of CO 2 after 200 minutes is less than 100 ml, in particular less than 50 ml CO 2 , in particular less than 25 ml CO 2 .
• the preparations coated according to the invention are provided with a coating composition which contains at least one compound which is selected from the group consisting of
• Polyalkylene glycols especially polyethylene glycols with a number average molecular weight of about 400 to 15,000, e.g. 400 to 10,000:
• cellulose derivatives such as ethyl cellulose, ethyl methyl cellulose, methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, carboxymethyl cellulose, cellulose acetate phthalate; m) animal, vegetable or synthetic fats; - wax, montan ester wax and rice germ oil wax, walrus, lanolin, jojoba wax, sasol wax, japan wax or japan wax substitute.
• animal and vegetable proteins such as gelatin, gelatin derivatives, gelatin substitutes, casein, whey, keratin, soy protein; Zein and wheat protein p) mono- and disaccharides, oligosaccha de, polysaccharides, e.g. starches, modified starches as well as pectins, alginates, chitosan, carrageenan q) vegetable oils, e.g. sunflower, thistle, cottonseed, soy- ⁇ J corn germ,
• oils e.g. medium-chain triglycerides or mineral oils s) animal oils such as Herring, sardine and whale oil t) hardened (hydrogenated or partially hydrogenated) oils / fats such as e.g.
• lacquer coatings such as Terpenes, especially shellac, tolu balsam, Peru balsam, sandarak, and silicone resins v) fatty acids, both saturated and mono- and polyunsaturated C6 to C24 carboxylic acids w) silicas x) benzoic acid and / or salts of benzoic acid and / or esters of benzoic acid and / or derivatives of benzoic acid and / or salts of benzoic acid derivatives and / or esters of benzoic acid derivatives.
• the coating agents mentioned can also be used in mixtures with one another.
• polyalkylene glycols a) examples include: polypropylene glycols and in particular polyethylene glycols of different molecular weights, such as, for. B. PEG 4000 or PEG 6000, available from BASF AG under the trade names Lutrol E 4000 and Lutrol E 6000.
• polymers b) are: polyethylene oxides and polypropylene oxides, ethylene oxide / propylene oxide mixed polymers and block copolymers, composed of polyethylene oxide and polypropylene oxide blocks, such as, for. B. Polymers available from BASF AG under the trade names Lutrol F68 and Lutrol F127. Of the polymers a) and b) can preferably highly concentrated solutions of up to about 50 wt .-%, such as. B. about 30 to 50 wt .-%, based on the total weight of the solution, can be used advantageously.
• polyvinylpyrrolidones such as those sold by BASF AG under the trade name ⁇ Kollidon or Luviskol.
• polyvinylpyrrolidones such as those sold by BASF AG under the trade name ⁇ Kollidon or Luviskol.
• highly concentrated solutions with a solids content of about 30 to 40% by weight, based on the total weight of the solution can advantageously be used.
• polymers e) is a vinylpyrrolidone / vinyl acetate copolymer which is sold by BASF AG under the trade name Kollidon VA64 or Kollicoat SR. Highly concentrated solutions of about 30 to 40% by weight, based on the total weight of the solution, of these copolymers can be used particularly advantageously.
• Examples of the above polymers f) are: Products such as those sold by Hoechst under the trade name Mowiol. Of these polymers, solutions with a solids content in the range from about 8 to 20% by weight can advantageously be used.
• Suitable polymers g) are: hydroxypropylmethyl celluloses, such as those used for. B. are sold by Shin Etsu under the trade name Pharmacoat.
• polymers h) mentioned above are: alkyl (meth) acrylate polymers and copolymers whose alkyl group has 1 to 4 carbon atoms.
• suitable copolymers are: ethyl acrylate / methyl methacrylate copolymers, which are sold, for example, by BASF AG under the trade names Kollicoat EMM 30D or under the trade name Eutragit NE 30 D by Röhm; and methacrylate / ethyl acrylate copolymers, such as those sold by BASF AG under the trade name Kollicoat MAE 30DP or under the trade name Eutragit 30/55 by Röhm.
• Such copolymers can be processed, for example, as 10 to 40% by weight dispersions according to the invention.
• examples of the above polymers i) are: polyvinyl acetate dispersions which are stabilized with polyvinylpyrrolidone and are marketed, for example, by BASF AG under the trade name Kollicoat SR 30D (solids content of the dispersion is about 20 to 30% by weight).
• Fats e.g. those of animal, vegetable or synthetic origin;
• animal fats m include fats from pork, beef and geese, for example beef tallow is suitable.
• a suitable beef tallow is available under the trade name Edenor NHIT-G (CAS No. 67701-27-3) from Cognis.
• coating agents are gelatin, e.g. beef, pork, fish.
• waxes e.g. vegetable waxes, e.g. Candeli wax, carnauba wax, rice germ oil wax, japan wax or japan wax substitute (available under the trade name japan wax substitute 2909, Kahl wax refinery) etc .
• synthetic waxes such as cetyl palmitate (available under the trade name Cutina CP, CAS 95912-87-1 from Cognis), animal waxes, such as e.g. Lanolin, beeswax, shellac wax, walrus and chemically modified waxes such as jojoba wax, Sasol wax, Montane ester wax.
• Vegetable oils q e.g. Sunflower, safflower, cottonseed, soybean, corn germ and olive oil, rapeseed, linseed, olive tree, coconut, ( ⁇ ) palm kernel and ( ⁇ ) palm oil; be considered.
• Suitable palm oils are available, for example, under the trade name Vegelol PR 265 from Aarhus Oliefabrik.
• Suitable rapeseed (seed) oils are available under the trade name Vegeol PR 267 from Aarhus Oliefabrik.
• Palm kernel oil is available under the trade name Tefacid Palmic 90 (CAS No. 57-10-3) from Karlshamns.
• Semisynthetic oils r for example medium-chain triglycerides or mineral oils and / or animal oils s), for example herring, sardine and whale oils, may also be used.
• hydrogenated vegetable oils t including triglycerides, such as hydrogenated cottonseed, corn, peanut, soybean, palm, palm kernel, Babassu, sunflower and safflower oils are used as coating agents.
• Preferred hydrogenated vegetable oils include hydrogenated palm oil, cottonseed oil and soybean oil.
• the most preferred hydrogenated vegetable oil is hydrogenated soybean oil.
• Other fats and waxes derived from plants and animals are also suitable.
• the preferred hydrogenated vegetable oils can be in various polymorphic forms, these are the ⁇ , ⁇ and ⁇ ' form.
• hydrogenated vegetable oils are used which are predominantly in the ⁇ and ß ' form, in particular those which are predominantly in the ⁇ form.
• the term “predominantly” means that at least 25%, in particular at least 50%, preferably at least 75%, of the crystals are in the preferred polymorphic form.
• hydrogenated soybean oil with a proportion of more than 50%, in particular more than 75%, preferably more than 90% of ⁇ and / or ⁇ ' form is particularly preferred.
• the preparations coated according to the invention are provided with a coating composition which contains at least one compound which is selected from the group consisting of benzoic acid and / or salts of benzoic acid and / or esters of benzoic acid and / or derivatives of benzoic acid and / or Salts of the benzoic acid derivatives and / or esters of the benzoic acid derivatives.
• Alkali salts include: lithium, sodium, potassium and cesium benzoate. Sodium and / or potassium benzoates are particularly preferred. Calcium, strontium and magnesium benzoates mentioned as alkaline earth salts, calcium and magnesium benzoates are particularly preferred.
• esters of benzoic acid or benzoic acid derivatives with alcohols may be mentioned as esters of benzoic acid or benzoic acid derivatives.
• alcohols are both monofunctional as well as bifunctional and polyfunctional (more than 2 hydroxyl groups) suitable. Both linear and branched alcohols are suitable as alcohols. Alcohols with 1 to 10 C atoms, in particular with 1 to 6 C atoms, are particularly suitable. Examples include: methanol, ethanol, n-propanoi, isopropanol, n-butyl alcohol, i-butyl alcohol. Methanol, ethanol, n-propanol and isopropanol are preferred. Suitable esters of benzoic acid or benzoic acid derivatives are also esters with alcohols with more than one hydroxyl group, such as glycols, for example 1,2 propanediol or triols, such as glycerol.
• Methylbenzoate, ethylbenzoate, n-propylbenzoate and isopropylbenzoate and ethyl p-hydroxybenzoate, sodium methyl p-hydroxybenzoate, propyl p-hydroxybenzoate, sodium propyl p-hydroxybenzoate, methyl p-hydroxybenzoate and sodium methyl p-hydroxybenzoate are preferred.
• Derivatives of benzoic acid are compounds that bear one, two, three, four or five substituents on the aromatic ring.
• Zubstituenten of the carboxylic acids according to the invention are, for example, to count a CrC alkyl, C 2 -C 8 alkenyl, aryl, aralkyl and Aralkeny, hydroxymethyl, C 2 - C 3 hydroxyalkyl, C 2 -C 8 - Hydroxyalkenyl, aminomethyl, -, C 2 -C 8 aminoalkyl, cyano, formyl, oxo, thioxo, hydroxyl, mercapto, amino, carboxy or imino groups.
• Preferred substituents are CrC 8 alkyl, hydroxymethyl, hydroxy, amino and carboxy groups.
• Preferred benzoic acid derivatives are mono-, di- and trihydroxy-substituted benzoic acids.
• Examples include m-hydroxybenzoic acid, o-hydroxybenzoic acid and p-hydroxybenzoic acid.
• Examples include 2,4-dihydroxybenzoic acid, 2,5-dihydroxybenzoic acid, 2,5-dihydroxybenzoic acid, 2,6-dihydroxxybenzoic acid, 3,5-dihydroxybenzoic acid, 3,6-dihydroxybenzoic acid, 2,4,6-trihydroxybenzoic acid.
• Monohydroxy-substituted benzoic acids in particular p-hydroxybenzoic acid, are particularly preferred.
• the benzoates mentioned can be used in a mixture with one another.
• Preferred coating agents include hydrogenated vegetable oils including triglycerides such as e.g. hydrogenated cottonseed, corn, peanut, soybean, palm, palm kernel, babassu, sunflower and safflower oils.
• Preferred hydrogenated vegetable oils include hydrogenated palm oil, cottonseed oil and soybean oil.
• the most preferred hydrogenated vegetable oil is hydrogenated soybean oil.
• Other fats and waxes derived from plants and animals are also suitable.
• the following table contains particularly suitable coating materials
• Poligen WE 3 ethylene acrylic acid from BASF Copolymer
• Dispersion 1286 polyethylene dispersion in water from Paramelt
• the coating compositions can be used both individually and in mixtures with one another.
• talc and / or aluminum silicates such as, for example, zeolites, feldspar or feldspar representatives, are added to the coating material (s).
• Talc Mg 3 (OH) 2 / SO 10 also called soapstone.
• a highly concentrated, still sprayable liquid such as. B. a to 50 wt .-% aqueous or non-aqueous solution or dispersion of one or more of the coating materials mentioned.
• Powdery coating materials can also be used.
• the preparations according to the invention can contain further constituents in addition to the diformates.
• the choice of the other ingredients depends on the chosen field of use of the preparations obtainable in this way.
• the following substances, for example, are mentioned as further constituents in the context of the present invention: organic acids, vitamins, carotenoids, trace elements, antioxidants, enzymes, amino acids, minerals, emulsifiers, stabilizers, preservatives, binders, anti-caking agents and / or flavorings.
• the preparations according to the invention may further comprise at least one short-chain carboxylic acid and / or at least one salt of the short-chain carboxylic acid and / or at least one ester of the short-chain carboxylic acid and / or at least one derivative of the short-chain carboxylic acid.
• short-chain carboxylic acids are understood to mean carboxylic acids which can be saturated or unsaturated and / or straight-chain or branched or cyclic and / or aromatic and / or heterocyclic.
• short-chain means carboxylic acids which contain up to 12 C atoms, in particular up to 10 C atoms, in particular up to 8 C atoms.
• the short-chain carboxylic acids usually have a molecular weight of less than 750.
• the short-chain carboxylic acids in the context of the invention can have one, two, three or more carboxy groups. All or part of the carboxy groups can be present as esters, acid anhydride, lactone, amide, imidic acid, lactam, lactim, dicarboximide, carbohydrazide, hydrazone, hydrocam, hydroxime, amidine, amidoxime or nitrile.
• Derivatives of the short-chain carboxylic acids are carboxylic acids which are substituted one, two, three or more times along the carbon chain or the ring structure.
• the substituents of the carboxylic acids according to the invention include, for example, C1-C8-alkyl, C2-C8-alkenyl, aryl, aralkyl and aralkenyl, hydroxymethyl, C2-C8-hydroxyalkyl, C2-C8-hydroxyalkenyl, aminomethyl -, C2-C8-aminoalkyl, cyano, formyl, oxo, thioxo, hydroxy, mercapto, amino, carboxy or imino groups.
• Preferred substituents are C1-C8-alkyl, hydroxymethyl, hydroxy, amino and carboxy groups.
• Examples of short-chain carboxylic acids according to the invention include formic acid, acetic acid, propionic acid, butyric acid, lactic acid, citric acid, isobutyric acid, valeric acid, isovaleric acid, pivalic acid, oxalic acid, malonic acid, salicylic acid, tartaric acid, succinic acid, glutaric acid, glyceric acid, glyceric acid, glyceric acid, pinic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, propiolic acid, crotonic acid, isocrotonic acid, elaidic acid, maleic acid, fumaric acid, muconic acid, citraconic acid, mesaconic acid, camphoric acid, omp-phthalic acid, naphthoic acid, toluoylic acid, hydrate acid, hydrate acid, hydrate acid, hydropate acid Isonicotinic acid, nicotin
• Alkali salts include: lithium, sodium, potassium and cesium salts. Sodium and / or potassium salts are particularly preferred. Calcium, strontium and magnesium salts mentioned as alkaline earth metal salts, calcium and magnesium salts are particularly preferred.
• esters with alcohols may be mentioned as esters of the short-chain carboxylic acids. Both monofunctional and bifunctional as well as polyfunctional (more than 2 hydroxyl groups) are suitable as alcohols. Both linear and branched alcohols are suitable as alcohols. Alcohols with 1 to 10 C atoms, in particular with 1 to 6 C atoms, are particularly suitable. Examples include: methanol, ethanol, n-propanol, isopropanol, n-butyl alcohol, i-butyl alcohol. Methanol, ethanol, n-propanol and isopropanol are preferred.
• esters are also esters with alcohols with more than one hydroxyl group, such as glycols, for example 1,2 propanediol or triols, such as glycerol.
• Preferred esters are methyl, ethyl, n-propyl and isopropyl esters.
• acids and / or salts and / or esters of formic acid, acetic acid, propionic acid, fumaric acid, salicylic acid, citric acid, lactic acid and / or tartaric acid is particularly preferred.
• sodium propionate is very particularly preferred.
• coating agents w The use of short-chain carboxylic acids, which are described as coating agents w), is very particularly preferred.
• short-chain carboxylic acids, salts and / or esters mentioned can be used in mixtures with one another.
• Suitable compounds are the compounds mentioned under coating agent x).
• the preparations according to the invention can contain carriers in addition to the diformates.
• the diformates are preferably bound to the carrier.
• "Inert" carrier materials are suitable as carriers, ie materials which do not show any negative interactions with the components used in the preparation according to the invention.
• the carrier material must be harmless for the respective uses as an auxiliary, for example in animal feeds. Both are suitable as carrier materials
• Inorganic as well as organic carriers Examples of suitable carrier materials are: low molecular weight inorganic or organic compounds and higher molecular weight organic compounds of natural or synthetic origin.
• suitable low molecular weight inorganic carriers are salts, such as sodium chloride, calcium carbonate, sodium sulfate and magnesium sulfate, diatomaceous earth or silica or Silicic acid derivatives such as silicon dioxide, silicates or silica gels
• suitable organic carriers are in particular sugars such as glucose, fructose, sucrose and dextrins and the like nd Starch Products
• suitable higher molecular weight organic carriers are: starch and cellulose preparations, such as, in particular, corn starch, cornstarch flour, ground rice husks, semolina bran or cereals demehle, such as. B. wheat, rye, barley and oatmeal or bran or mixtures thereof.
• the preparations according to the invention can contain additives in addition to the diformates.
• “Aggregates” are understood to mean substances which serve to improve the product properties, such as dust behavior, flow properties, water absorption and storage stability.
• Additives and / or mixtures thereof can be based on sugars e.g. Lactose or maltodextrin, based on cereal or legume products e.g. Corn spindle flour, wheat bran and soybean meal, based on mineral salts, etc. Calcium, magnesium, sodium, potassium salts, as well as D-pantothenic acid or its salts themselves (chemically or fermentatively produced D-pantothenic acid salt).
• the preparations according to the invention can contain the further constituents, carriers and additives in mixtures.
• the preparations according to the invention are usually in solid form, e.g. Powder, agglomerate, adsorbate, granules and / or extrudate.
• the powders usually have an average particle size of 1 ⁇ m to 10000 ⁇ m, in particular 20 ⁇ m to 5000 ⁇ m.
• the average particle size distribution is determined as follows:
• the powdery products are examined on a device from Malvern Instruments GmbH, Mastersizer S., Serial Number: 32734-08. To describe the width of the particle size distribution, the values D (v, 0.1), D (v, 0.5) and D (v, 0.9) are determined for the powders and the mean particle size of the distribution D [4,3] is given.
• All methods are suitable for producing the preparations according to the invention in which preparations are obtained whose surface is covered at least 50%, in particular at least 70%, very particularly preferably at least 80%, in particular at least 90%.
• the present invention relates to a process for the preparation of the preparations according to the invention, in which the diformates are coated by desublimation of the coating composition.
• the coating agent is sublimed and desublimed on the preparations to be coated, i.e. dejected.
• Such processes are known from the literature as sublimation or desublimation processes.
• the process according to the invention enables the coating agent to be applied homogeneously and in the desired layer thicknesses.
• the process of sublimation and desublimation is described in Ullmann's Encyclopedia of industrial Chemistry, Sixth Edition, 2000 Electronic Release, Chapter 4.1.
• Suitable evaporators (sublimators) are those as described in Ulimanns aoo chapter 5.1, condensers (desublimators) as described in chapter 5.2, apparatus versions and circuits are described in figures 5,6,7, 9 and 10, which are expressly referred to here becomes.
• the fluidized bed may be mentioned as another possible capacitor.
• At least one compound from substance class x) is used as the coating agent in this process.
• the present invention relates to a process for the preparation of coated preparations containing diformates in which the diformates, if appropriate together with further constituents and / or additives, are initially introduced in a suitable apparatus and coated with a coating agent, optionally with the addition of further constituents.
• suitable apparatuses are: mixers, fluidized beds, coating drums, ball coaters, etc.
• the diformates which are advantageously in powder form (for example in crystalline, amorphous form, in the form of adsorbates, extrudates, granules and or agglomerates) are introduced in a suitable apparatus, preferably in a fluidized bed or a mixer.
• the diformates are presented, if necessary, together with so-called additives and other components.
• Plowshares, shovels, screws or the like ensure a more or less intensive product mix. research.
• Classic examples are ploughshare mixers, cone screw mixers or similar devices.
• Very flat, box-shaped or trough-shaped designs with one or more screws can also be used.
• Other designs include high-speed mixers such as the Turbolizer ® mixer / coater from Hosokawa Micron BN. as well as all types of drum coatem or coating drums.
• the product can be mixed by moving the entire container.
• examples include tumble mixers, drum mixers or the like.
• Another option is to use pneumatic mixers.
• the mixture of solids is described, for example, in Ullmann's Encyclopedia of Industrial Chemistry, Sixth Edition, 2000, Mixing of Solids.
• the coating can either be carried out directly downstream in the apparatus.
• the process mentioned can be carried out either continuously or batchwise (in mixers which operate batchwise or continuously).
• powdering agents such as talc, silicates or the like to avoid sticking when applying the coating agent or immediately thereafter / before.
• the dosing / addition of the coating agent is carried out, together with further constituents, usually via devices for dropping or spraying. Examples of this are lances, shower heads, single-substance or multi-substance nozzles, in rare cases rotating drip or atomizing devices. In the simplest case, addition is also possible locally as a concentrated jet.
• One object of the present invention relates to a process for the preparation of coated preparations containing diformates, in which coating compositions, if appropriate with the addition of further constituents, are initially introduced in a suitable apparatus and diformates, optionally together with further constituents and / or additives, are added.
• the coating is initially solid . placed in a suitable apparatus and melted or softened due to wall heating of the apparatus or the shaft or due to the mechanical energy input.
• the diformates and optionally further constituents and / or additives are added and coated with the melted or softened coating agent.
• carriers are placed in the mixer and, if necessary. Premixed and due to high mechanical energy input in the same or in separate apparatuses (examples are all the mixers already mentioned, but also slow-running mills and dryers), the diformates and, if appropriate, further constituents and / or additives are coated.
• the coating agents can be added at elevated pressure, atmospheric pressure or at atmospheric pressure, preferably at atmospheric pressure and vacuum.
• the mixer may be advantageous to evacuate the mixer and, if necessary, to cover it with protective gas. Depending on the coating material, this must be repeated several times.
• the place of addition for coating agents or additives is varied according to the requirements and selected by a person skilled in the art.
• the above-described devices for dropping or spraying are arranged as required above the product layer (top spray method) or are immersed in the product layer (from the side via apparatus walls or from below via apparatus or fluidized floors).
• the preparations coated according to the invention are produced batchwise or continuously in fluidized beds.
• the particles are moved by the possibly hot or cooled fluidizing gas.
• the following are e.g. Air or inert gas (e.g. nitrogen) is suitable.
• air or inert gas e.g. nitrogen
• it may make sense to add or remove heat via the tank wall and via heat exchanger surfaces immersed in the fluidized bed.
• Suitable fluidized beds and the necessary peripherals are state of the art.
• the diformates can be placed in a fluidized bed. These are swirled and coated by spraying on an aqueous or non-aqueous solution or dispersion or a melt of a suitable coating agent.
• One object of the present invention relates to a process for the preparation of coated preparations containing diformates in which diformates, if appropriate dispersed together with other constituents and / or additives in melts of suitable coating compositions, and then the dispersions thus obtained are divided and solidified.
• the diformates optionally together with other constituents and / or additives, can be used in the form of a melt.
• the preparations according to the invention are obtained by suspending the diformates (and, if appropriate, the further constituents and / or additives) in melts of suitable coating agents and then atomizing and / or dividing and solidifying the dispersions thus obtained.
• suitable coating compositions in the form of melts are substances whose melting point is lower than the melting point of the diformates to be suspended. Examples include fats, waxes, oils, lipids, lipid-like and lipid-soluble substances with corresponding melting points.
• suspensions are then atomized in a cold gas stream, with and without the use of powdering agents, so that coated preparations containing diformates are formed.
• powdering agents for example, under the terms spray cooling, spray solidification, prilling or melt encapsulation, and solidification on cooling belts, rollers, pastilles and belts.
• the melts are preferably produced in a first step before the diformates are added and suspended.
• the suspension can be carried out batchwise in the stirred tank or continuously in, for example, pumps suitable for this purpose, or simply in injectors and pipelines as a result of sufficiently high turbulence.
• the use of static mixers is also possible.
• Protective heating of the required system parts - including the lines and atomizing elements - are known to the person skilled in the art.
• Air and nitrogen are preferred as the cooling gas.
• the gas flow can take place in cocurrent, countercurrent or crossflow.
• the process can be carried out in classic spray towers, prilling towers or other containers. Fluidized beds with and without hold-up are also suitable.
• the process can be operated batchwise or continuously.
• the separation of the solid is e.g. possible in cyclones or filters. Alternatively, the solid matter can be collected with and without after-cooling in fluidized beds or mixers.
• Suitable atomizing elements are nozzles (one and two-substance nozzles or special designs) as well as atomizing wheels or atomizing disks or — expensive or atomizing baskets - or special designs thereof.
• the dispersions thus obtainable are atomized and solidified in liquids in which neither the diformates nor the coating compositions are soluble.
• Classic solid liquid separation with subsequent drying lead to the preparation according to the invention.
• Another object of the present invention relates to a method for producing coated preparations containing Diformiate, in which one Diformiate, gglfs. further constituents and / or additives dispersed in a coating agent, in particular a lipophilic coating agent, in an aqueous solution of a protective colloid, preferably gelatin and / or gelatin derivatives and / or gelatin substitutes with the addition of one or more substances from the group of mono-, di- the polysaccharide emulsified and then subjected to spray drying.
• a coating agent in particular a lipophilic coating agent
• a protective colloid preferably gelatin and / or gelatin derivatives and / or gelatin substitutes with the addition of one or more substances from the group of mono-, di- the polysaccharide emulsified and then subjected to spray drying.
• very fine-grained diformates are preferably used, which are obtained, for example, by precipitation, crystallization, spray drying or grinding.
• one or more emulsifiers and / or stabilizers can be added to the diformates before they are dispersed in the lipophilic component.
• Melts made from fats, oils, waxes, lipids, lipid-like and lipid-soluble substances with a melting point which is lower than the melting point of the diformates used are suitable as hypophilic coating agents.
• the dispersions obtained in this way are in a subsequent process step in an aqueous solution of a protective colloid, preferably gelatin and / or gelatin derivatives or / and gelatin substitutes with the addition of one or more substances from the group of mono-, di- or polysac- caride preferably emulsifies corn starch.
• a protective colloid preferably gelatin and / or gelatin derivatives or / and gelatin substitutes with the addition of one or more substances from the group of mono-, di- or polysac- caride preferably emulsifies corn starch.
• the emulsions obtained in this way are subjected to shaping by spraying and subsequent or simultaneous drying.
• preparations coated according to the invention contain the diformates bound to a carrier.
• the preparation of the carrier-bound preparations is carried out according to production processes known to those skilled in the art, such as by adsorbing the preparations according to the invention in liquid form onto the carrier substances.
• preparations according to the invention are suitable for use in animal feed (animal feed).
• animal feed animal feed
• examples include: pigs, cows, poultry and pets, especially piglets, breeding sows, fattening pigs and calves.
• feed additives are in particular those substances which, individually or in the form of preparations, are intended to be added to feed in order to influence the nature of the feed or animal products.
• the preparations according to the invention are particularly suitable as an additive to premixes for animal feed.
• Premixes are mixtures of minerals, vitamins, amino acids, trace elements and if necessary. Enzymes. With the preparations according to the invention it is possible to produce premixes containing diformates.
• Another object of the present invention relates to a method for producing a feed and / or feed additive containing diformate, characterized in that
• the preparations according to the invention are particularly suitable as so-called “acidifiers”. Acidifiers are understood to mean substances which lower the pH. Both substances which lower the pH in the substrate (for example animal feed) and those are included which lower the pH in the animal's gastrointestinal tract.
• the preparations according to the invention are particularly suitable as performance promoters. In a preferred embodiment, the preparations according to the invention are used as performance promoters for pigs and poultry.
• Animal feed is composed in such a way that the corresponding nutrient requirements for the respective animal species are optimally met.
• vegetable feed components such as corn, wheat or barley meal, soybean bean meal, soy extraction meal, linseed meal, rapeseed meal, green meal or pea meal are chosen as raw protein sources.
• Soybean oil or other animal or vegetable fats are added in order to ensure a corresponding energy content of the feed. Since the vegetable protein sources only contain an insufficient amount of some essential amino acids, feed is often enriched with amino acids. These are primarily lysine and methionine. In order to ensure the mineral and vitamin supply to farm animals, minerals and vitamins are also added.
• the type and amount of minerals and vitamins added depends on the animal species and is known to the person skilled in the art (see e.g. Jeroch et al., Nutrition of Agricultural Animals, Ulmer, UTB). To cover the nutrient and energy requirements, complete feed can be used that contains all nutrients in a ratio that meets the needs of each other. It can be the only animal feed. Alternatively, a supplementary feed can be added to a grain feed made from cereals. These are protein, mineral and vitamin-rich feed mixes that complement the grain feed in a meaningful way.
• preparations according to the invention are also suitable as preservatives, in particular as preservatives for green fodder and / or animal feed.
• the preparations according to the invention can advantageously be used in the production of silage. They accelerate the fermentation of lactic acid or prevent subsequent fermentation. Another object of the invention therefore relates to the use of the preparations according to the invention as ensiling agents (silage auxiliaries).
• Another object of the present invention relates to the use of the preparations according to the invention in fertilizers.
• the powdery products obtained were examined on a device from Malvern Instruments GmbH, Mastersizer S, Serial Number: 32734-08. To describe the breadth of the particle size distribution, the values D (v, 0.1), D (v, 0.5) and D (v, 0.9) were determined for the powders, and the mean particle size of the distribution D [4.3] was given.
• Examples 1 to 4 potassium diformate crystals were used which already contained 2.5% tefacid and / or 0.8% Sipemat 22.
• the particle size distribution of the compact and spray granulate was determined using a sieve analysis.
• Sipemat ® 22 (Degussa) silica
• Example 1 a Coating of potassium formate crystals in the mixer
• Tefacid ® Tefacid ® were heated to 76 ° C in the drying cabinet and melted. The liquid tefacid was then poured into the ploughshare mixer within a few minutes. The mixture was then homogenized for 10 minutes at the same speed of 60 rpm of the ploughshare mixer.
• the ploughshare mixer was then switched from heating to cooling by passing cold water through the double jacket.
• the coated potassium diformate crystals were cooled and discharged with stirring.
• Coated potassium diformate crystals with the following composition were obtained: 85% potassium diformate crystals, 15% tefacid coating
• Example 2a Coating of potassium diformate crystals in the fluidized bed
• the product to be coated was potassium diformate crystals with an average particle size D [4,3] of approx. 400 - 500 ⁇ m.
• Cutina CP was used as the coating material.
• the potassium formate crystals (750 g) placed in the fluidized bed were heated to about 40 ° C. product temperature with vortexing with an air volume of 30 m 3 / h.
• the coating material (132 g) was melted in a beaker in an oil bath at 70 ° C. and sprayed onto the potassium diformate crystals at 2 bar spray pressure with heated spray gas by vacuum suction through a heated line with a 1.2 mm two-component nozzle. During the spraying process, the air volume was increased to approx. 80 m 3 / h to ensure thorough mixing and an even coating layer.
• the spraying time was 10 min, the product temperature was about 40 C C.
• Example 3a Coating of potassium diformate crystals in the fluidized bed with polymers
• the product to be coated was potassium diformate crystals with an average particle size D [4,3] of approx. 400 to 500 ⁇ m.
• Kollicoat EMN 30 D was used as the coating material.
• the potassium formate crystals (750 g) placed in the fluidized bed were heated to about 25-30 ° C. product temperature while being vortexed with an air volume of 30 m 3 / h.
• the coating material (440 g of Kollicoat EMN 30 D corresponds to 132 g of solid) was sprayed onto the potassium diformate crystals at 1.5 bar spray pressure using a 1.2 mm two-component nozzle. During the spraying process, the air volume was increased to approx. 50 m 3 / h in order to ensure thorough mixing and an even coating layer.
• the spraying time was 50 min.
• Coated Fbrmi crystals with the composition: 85% potassium formate crystals, 15% Kollicoat EMN 30 D coating were obtained.
• the product to be coated was potassium diformate crystals with an average particle size D [4,3] of approx. 400 to 500 ⁇ m.
• the CO 2 development of potassium diformate was measured as a control value: it was> 100 ml after a measuring time of 200 minutes.
• the starting material for the coating experiments in Examples 5 and 6 are spray-granulated potassium diformate dry powder with a particle size of 400 ⁇ m to 2000 ⁇ m, which are referred to below as potassium diformate spray granules.
• Example 5 Coating of spray-granulated potassium diformate particles in the mixer
• Tefacid® were heated to 76 ° C in the drying cabinet and melted.
• the liquid tefacid was then poured into the ploughshare mixer within a few minutes.
• the mixture was then homogenized for 10 minutes at the same speed of 60 rpm of the ploughshare mixer.
• the ploughshare mixer was then switched from heating to cooling by passing cold water through the double jacket.
• the coated potassium formate granules were cooled and discharged with stirring.
• Coated potassium diformate spray granules having the following composition were obtained: 85% potassium diformate spray granules, 15% tefacid coating
• Example 6 Coating of potassium diformate spray granules in a mixer - adding talc to the coating material
• Tefacid ® 353 g were heated to 76 ° C. in the drying cabinet and melted.
• the liquid Tefacid ® was divided into three equal portions (118 g each) and two portions of talc (118 g each) were made available.
• Tefacid ® liquid Tefacid ® were poured into the ploughshare mixer. Homogenized for 3 minutes and then the first portion of talc (118 g) was added. Stirred again for 3 minutes. Add Tefacid ® again, same handling as for the first addition. Add talcum again and finally add the last third of Tefacid ® .
• the coated potassium formate granules mixed with talc were homogenized for 5 min at 60 rpm and heated double jacket.
• the ploughshare mixer was then switched from heating to cooling by passing cold water through the double jacket.
• the coated potassium diformate granules were cooled and discharged with stirring (15 min).
• Coated potassium diformate spray granules having the following composition were obtained: 77.2% potassium diformate spray granules, 13.6% tefacid coating, 9.2% talc
• the starting material for the coating experiments in Example 7 is compacted potassium diformate dry powder with a particle size of 1000 ⁇ m to 2000 ⁇ m, which are referred to below as potassium diformate compactate.
• the compact was made from potassium diformate crystals.
• Tefacid ® were heated to 76 ° C. in the drying cabinet and melted.
• the liquid Tefacid ® was then poured into the ploughshare mixer within a few minutes. The mixture was then homogenized for 10 minutes at the same speed of 60 rpm of the ploughshare mixer. The ploughshare mixer was then switched from heating to cooling by passing cold water through the double jacket. The coated potassium formate compact was cooled and discharged with stirring. Coated potassium diformate compactate having the following composition was obtained: 85% potassium diformate compactate, 15% tefacid coating

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