EP1452474B1 - Verfahren und Vorrichtung zur maschinellen Herstellung von spulenlosen Kabelwickeln - Google Patents

Verfahren und Vorrichtung zur maschinellen Herstellung von spulenlosen Kabelwickeln Download PDF

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Publication number
EP1452474B1
EP1452474B1 EP03020987A EP03020987A EP1452474B1 EP 1452474 B1 EP1452474 B1 EP 1452474B1 EP 03020987 A EP03020987 A EP 03020987A EP 03020987 A EP03020987 A EP 03020987A EP 1452474 B1 EP1452474 B1 EP 1452474B1
Authority
EP
European Patent Office
Prior art keywords
cable
winding
gripper
coil
arms
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03020987A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1452474A1 (de
Inventor
Matthias Woll
Johannes Woll
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bernhard Schaefer Werkzeug und Sondermaschinen GmbH
Original Assignee
Bernhard Schaefer Werkzeug und Sondermaschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bernhard Schaefer Werkzeug und Sondermaschinen GmbH filed Critical Bernhard Schaefer Werkzeug und Sondermaschinen GmbH
Publication of EP1452474A1 publication Critical patent/EP1452474A1/de
Application granted granted Critical
Publication of EP1452474B1 publication Critical patent/EP1452474B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/56—Winding of hanks or skeins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

Definitions

  • the invention has for its object to provide a method and an apparatus suitable for carrying out the method for the machining of coilless cable coils.
  • the method and the device should be as simple as possible and allow a high production rate.
  • the device suitable for carrying out the method is characterized by the features of independent claim 7.
  • the cable strand is fed via a cable feed to a holding device or guide device, which transfers the free front cable end to a gripper connected to a winding device. Thereafter, a cable strand of predetermined length is wound up by the winding device, wherein the front end of the cable is held by the gripper.
  • the formed winding is transferred from the winding device of a fixing device which takes over the winding.
  • the fixing device then deposits the winding on a table rest lying below the winding device, on which the winding is enclosed at least at one point by a cable tie.
  • the cable tie holds the individual winding strands together.
  • the front end of the cable is fed by the gripper of a movable along the table shelf in the table level first clip and clamped therein. Thereafter, the gripper is rotated in a similar manner and out of its lower, adjacent to the table position back up, then takes the lying in the area above the first cable harness and holds him firmly. At the same time a separation device is introduced, which cuts through the cable harness.
  • the rear end of the wire harness resulting from the severing of the wire harness is fed by the gripper by lowering a second wire leading the first wire. The end of the harness is clamped in the second clip. With the movement of the clips, the winding is fed to the table tray along a package or the protruding cable ends to various processing stations.
  • the holding device is made in two parts, so that the gripper can engage between the two parts of the holding device.
  • the gripper For detecting the front end of the cable attached to the winder gripper can be moved to the functioning as a transfer point holding device. Also for the transfer of the cable ends to the clips, the gripper is moved independently of the winding device to the clips. Both during the transfer process in the holding device as well as the transfer to the clips, the gripper is lowered or pulled up.
  • the apparatus for carrying out the method results in an automatic production of the bobbinless cable wraps.
  • a supply cable roll is used.
  • a cable feed with transport rollers detects the cable harness and leads the same to the holding device, in which the cable harness is held.
  • the holding device has an extendable support arm. Both in the holding device and in the support arm spring-loaded terminal strips are present, the distance from one another detect the supplied front end. Therefore, the front cable end is tensioned.
  • the winding device is in a position above the clips.
  • the winding device itself consists of a winding shaft to which at least three expandable winding arms are attached. In addition, it is equipped with a gripper.
  • This gripper is provided with two spaced fork-like and spring-loaded clamps. It is also mounted downwards over the winding arms on the winding shaft.
  • the winding device is brought to the holding device with the gripper.
  • the gripper stands with its clamping forceps radially beyond the Wickelarmenden also out.
  • the gripper By lowering the gripper reach the clamping pliers between the holding device and the support arm and can detect the front cable end safely.
  • the winding device is moved to a position above the table shelf, wherein the gripper pulls along the cable harness or rewinding the cable feed exactly as much line synchronously, as the winding device wegharm and wound up.
  • the winding arms are spread open, which are provided at their ends with semicircular, outwardly directed winding hooks.
  • the winding core formed by the winding arms, unfolded to different degrees, so that a uniform cable projection of the cable ends is achieved by the winding after winding and binding of the coil.
  • the winding process is carried out until the predetermined length of the wire harness is wound up.
  • the fixing device is raised below the winding device. This takes over the winding and is lowered back onto the table shelf. At least one point then the winding is enclosed by a cable tie or fixing.
  • the gripper then feeds the front cable end to a box-like clip and passes the front cable end of the clip.
  • the clip has a box-like contour, so that the grippers of the gripper can grasp this contour and thereby push the cable end into the clip. Thereafter, the gripper is brought by appropriate movements of the winding device to the holding device for the wire harness, in which the winding device is rotated and pulled up. The gripper then detects the harness, which is severed by a separator. The resulting rear end of the cable is then fed by the gripper of the second clip which lies in the direction of movement in front of the first clip. In the second clip, the cable end is held, whereby after release of the coil by the fixing device of the winding process is completed.
  • the clamping bars and clamps of grippers or clips are equipped with drives that open the clamping strips and clamps.
  • the winding shaft with its winding device is provided with servo drives, which allow independent operation of the winding shaft, along or transverse to its axis, its rotational movement and the spreading movement of the winding arms.
  • the servo and pneumatic drives are controlled in a coordinated work cycle program.
  • the winding arms are designed to be slightly yielding. This can be done by the winding arms are made of an elastic material, such as plastic, or also in that the winding arms are articulated resilient, for example via corresponding spring assemblies.
  • the device shown in FIG. 1 essentially consists of a receptacle for a cable reel 1, the cable feed 8, the holding device 9, the separating device 20, the winding device 2 with the gripper 11, a fixing device 12 with cable tie 4, a table shelf 13 and along the table shelf 13 movable clips 16 and 19.
  • the cable reel 1 On the cable reel 1 is a supply of the cable harness 7, which is wound into individual cable strands 7 of predetermined length to a winding 3 by machine.
  • the cable harness 7 is transferred from the cable feed 8 in the holding device 9, which in turn passes the free front cable end 10 connected to the winding device 2 gripper 11.
  • the winding device 2 is held on a not shown arm with drive means and is transversely displaceable to the table shelf 13.
  • Fig. 2 the position of the individual parts to each other before handing over is shown in the oblique view.
  • the winding device 2 with the gripper 11 is located above the transfer point and the front cable end 10 protrudes freely beyond the holding device 9 addition.
  • On the table tray 13 are two already finished winding 3, wherein the front end 10 and the rear end 18 of the respective wire harness 7 is held in the clips 16 and 19 respectively.
  • the existing on the winding device 2 winding arms 21 are collapsed.
  • FIG. 3 shows the detection of the cable end 10 by the gripper 11.
  • a support arm 31 is extended from the holding device 9 in order to detect the cable end 10 with a clamping fork 22 fastened to the support arm 31.
  • a second clamping fork 23 which also engages the cable end 10.
  • the winding device 2 is moved with the gripper 11 in the direction of the fixing device 12 and stopped above the table support 13. Fig. 4.
  • the gripper 11 itself passes through first the clamping fork 22, which has swung out for this purpose terminal strips.
  • the existing winding plastic arms 21 of the winding device 2 are extended and the winding process begins, while the front end of the cable 10 is still held by the gripper 11.
  • the winding device 2 is then, as shown in Fig. 7, moved to its initial position above the clips 16, 19.
  • the gripper 11 still holds the front cable end 10 firmly in its clamping tongs.
  • the cable end 10 of the clip 16 is transferred and held therein.
  • the winding device 2 moves back to its position shown in Fig. 8, in which the gripper 11 can detect the rear end of the cable 18, which in turn is held by the support arm 31 of the holder 9 and the fork terminals 22, 23 thereon in a tensioned position.
  • the support arm 31 of the holding device 9 is retracted and the gripper 11 can pass by lowering the cable end 18 of the clip 19.
  • the transfer process is shown in FIG. 9.
  • the clamps of the gripper 11 are arranged at such a distance from each other that they are slidable over the box-like clips 16 and 19.
EP03020987A 2003-02-27 2003-09-17 Verfahren und Vorrichtung zur maschinellen Herstellung von spulenlosen Kabelwickeln Expired - Lifetime EP1452474B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10308432A DE10308432A1 (de) 2003-02-27 2003-02-27 Verfahren und Vorrichtung zur maschinellen Herstellung von spulenlosen Kabelwickeln
DE10308432 2003-02-27

Publications (2)

Publication Number Publication Date
EP1452474A1 EP1452474A1 (de) 2004-09-01
EP1452474B1 true EP1452474B1 (de) 2006-11-08

Family

ID=32748071

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03020987A Expired - Lifetime EP1452474B1 (de) 2003-02-27 2003-09-17 Verfahren und Vorrichtung zur maschinellen Herstellung von spulenlosen Kabelwickeln

Country Status (5)

Country Link
EP (1) EP1452474B1 (ja)
JP (1) JP4204962B2 (ja)
AT (1) ATE344776T1 (ja)
DE (2) DE10308432A1 (ja)
ES (1) ES2274156T3 (ja)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1988044B1 (de) 2007-05-04 2012-09-19 Komax Holding AG Wickler und Verfahren zum Herstellen eines Wickels
DE112008002501T5 (de) 2007-09-24 2010-10-21 Schleuniger Holding Ag Verfahren und Vorrichtung zur Herstellung langer, konfektionierter, elektrischer Leitungen
DE202007013417U1 (de) 2007-09-24 2009-02-12 Schleuniger Holding Ag Vorrichtung zur Herstellung langer, konfektionierter, elektrischer Leitungen in einem CrimpCenter
DE112009001415T5 (de) * 2008-07-01 2011-05-05 Schleuniger Holding Ag Vorrichtung und Verfahren zum Aufwickeln von Kabel- oder Drahtstücken zu einer Spule (Coll) mit zwei weiterbearbeitbaren Enden
CN103879584A (zh) * 2014-03-10 2014-06-25 东莞市中森自动化科技有限公司 环形绕线双扎机
CN103956636A (zh) * 2014-04-24 2014-07-30 胡和萍 一种电动剥线机的自动退线装置
CN106536390B (zh) * 2014-05-12 2019-11-22 库尔蒂建筑机械有限公司 线圈制造设备及方法
EP3020671B1 (de) 2014-11-17 2017-06-28 Lisa Dräxlmaier GmbH Methode und Vorrichtung zum Sammeln einer Leitung
EP3020672B1 (de) 2014-11-17 2020-08-05 Lisa Dräxlmaier GmbH Vorrichtung zum Aufwickeln eines biegeschlaffen strangförmigen Elements und Verfahren dazu
DE102015220693B4 (de) 2015-10-22 2018-03-22 Lisa Dräxlmaier GmbH Vorrichtung zum Legen eines biegeschlaffen, strangförmigen Elements und Verfahren dazu
JP6507189B2 (ja) * 2017-03-08 2019-04-24 矢崎総業株式会社 電線処理装置及び電線処理方法
DE102018212462B4 (de) * 2018-07-26 2020-03-26 Leoni Bordnetz-Systeme Gmbh Anlage sowie Verfahren zur automatischen Konfektionierung von Leitungen
EP3747811B1 (en) * 2019-06-07 2022-03-02 Mikron Switzerland AG Equipment for winding medical tubing
CN114144373B (zh) * 2019-04-15 2023-10-31 米克朗瑞士股份公司自动化布德利分公司 用于缠绕医疗管的设备

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3108922A (en) * 1959-03-27 1963-10-29 Possis Machine Corp Automatic taping apparatus for applying adhesive tape strips about a wire coil
US3975883A (en) * 1975-04-30 1976-08-24 Western Electric Company, Inc. Coiling and binding strand material
DE3047887A1 (de) * 1980-12-19 1982-07-22 Reifenhäuser KG, 5210 Troisdorf "vollautomatische wickel- und abbindemaschine, sowie ein wickelbundherstellverfahren fuer bunde aus rohren, schlaeuchen, kabeln, profilen usw."
DE3438212A1 (de) * 1984-10-18 1986-04-30 Deißenberger, Hans, 7240 Horb Anlage zum ablaengen und wickeln von wickelgut
DE3728995A1 (de) * 1987-08-29 1989-03-09 Lapp Kg U I Vorrichtung zum herstellen von ringbunden aus draht oder dergleichen
DD270519A1 (de) * 1988-04-14 1989-08-02 Kabelwerk Kranichfeld Veb Verfahren und einrichtung zum automatischen wickeln und abbinden von strangfoermigem gut
US5063974A (en) * 1990-10-11 1991-11-12 The Boeing Company Automatic wire cut, coil, and tie system
WO2003018456A1 (de) * 2001-08-29 2003-03-06 Schleuniger Holding Ag Spuler für draht- oder bandförmige meterware

Also Published As

Publication number Publication date
DE10308432A1 (de) 2004-09-23
JP4204962B2 (ja) 2009-01-07
DE50305631D1 (de) 2006-12-21
ES2274156T3 (es) 2007-05-16
JP2004256300A (ja) 2004-09-16
ATE344776T1 (de) 2006-11-15
EP1452474A1 (de) 2004-09-01

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