EP1347856B1 - Bandsägeblatt für metall und verfahren zur herstellung eines bandsägeblatts mit zähnen - Google Patents

Bandsägeblatt für metall und verfahren zur herstellung eines bandsägeblatts mit zähnen Download PDF

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Publication number
EP1347856B1
EP1347856B1 EP01997372A EP01997372A EP1347856B1 EP 1347856 B1 EP1347856 B1 EP 1347856B1 EP 01997372 A EP01997372 A EP 01997372A EP 01997372 A EP01997372 A EP 01997372A EP 1347856 B1 EP1347856 B1 EP 1347856B1
Authority
EP
European Patent Office
Prior art keywords
teeth
tooth
bandsaw blade
land
lands
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01997372A
Other languages
English (en)
French (fr)
Other versions
EP1347856A1 (de
Inventor
Per Forsberg
Hakan Hellbergh
Robert C. Hayden, Sr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kapman AB
Original Assignee
Kapman AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kapman AB filed Critical Kapman AB
Publication of EP1347856A1 publication Critical patent/EP1347856A1/de
Application granted granted Critical
Publication of EP1347856B1 publication Critical patent/EP1347856B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/12—Straight saw blades; Strap saw blades
    • B23D61/123—Details of saw blade body
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/707—By endless band or chain knife
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/929—Tool or tool with support
    • Y10T83/9317—Endless band or belt type
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/929—Tool or tool with support
    • Y10T83/9319—Toothed blade or tooth therefor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/929—Tool or tool with support
    • Y10T83/9319—Toothed blade or tooth therefor
    • Y10T83/9365—Teeth having cutting edge parallel to blade surface

Definitions

  • the cutting depth per tooth is about 10 micrometers, which is of the same order as the depth variations between teeth produced by milling or grinding the teeth in traditional ways.
  • the teeth are wom to a fairly even height without risk of overloading.
  • some of the cutting edges will be rounded-off so that the cutting forces increase.
  • a problem especially encountered at bandsaws is vibrations in the plane of the sawblade, caused by sharp edges with large clearance angle being able to penetrate into the metal with so low feed force and so little difference between increasing and decreasing cutting depth, that all teeth engaged in cutting will produce vibrations with the same frequency, and since the cut bottom surface will become corrugated, they will amplify each other's vibrations.
  • Recently mounted sawblades will cause a very annoying high frequency noise, which will be reduced when the teeth get somewhat worn, since there will then be more of a difference in feed force between increasing and decreasing cutting depth.
  • the present invention concerns a handsaw blade according to claim 1 and a method for manufacture of bandsaw blades according to claim 3, where all cutting edges are sharp before use, and where all edges in a group with equal lateral slope also have equal cutting depth.
  • Such a sawblade can immediately be used for cutting with full feed and cutting speed, it will wear more slowly than a sawblade according to prior art, and it will from the beginning produce less noise.
  • Figure 1 shows a stage in manufacture of a handsaw blade, after forming the profile of the teeth by milling, grinding or brazing of carbide cutting edges, but prior to setting of the teeth as required, and prior to joining the band ends to form loops.
  • Figure 2 shows a cross-section of the band after setting.
  • a bandsaw blade 20 according to the invention may as shown in figure 2 be made with several groups of teeth, where the teeth in each group have equal lateral slope of the edge. Such groups can be set right 21, set left 22 or straight 23. The number of groups may also be more than three, by having two groups set right with different setting distance and angle, and correspondingly for those set left.
  • the bandsaw blade may.also be made with all teeth straight.
  • the teeth are supposed to have basically the same height before setting, with edges 24 at right angles to the plane of the blade. Due to wear or irregularities of the tools for forming the teeth, they will originally have some variation in height, which is small compared to the height, but comparable to the cutting depth per tooth. According to the method used in grinding or milling, the tooth edges are commonly uneven or rough, and the surfaces adjoining the edge may have crosswise scratches. Such edges are liable to get further damage by chipping or similar deformation. The previously mentioned method using low feed velocity and reduced power during the first few cuts will remove the scratches and lengthen the lifetime of the edges. It has also been suggested to remove the scratches by blasting or other abrasive methods which at the same time will make the edges slightly rounded, resulting in a stable sawing but requiring increased cutting force.
  • the scratches are removed before the final steps of manufacturing the saw blade by honing with a fine grain abrasive material against the tooth tips.
  • the teeth get very sharp cutting edges 14, narrow scratch-free tahds 12 on the clearance side and equal height. This makes it possible to use full cutting force and full cutting depth from the beginning, and the lands ensure stable chip formation.
  • the lands 12 cause a greater feed force if the cutting depth increases, and a smaller feed force if the cutting depth is reducing, compared to teeth according to prior art.
  • the force variation will then have such a time cycle which completely prevents the teeth from amplifying the vibration of each other, and bandsaw blades made according to the invention have been shown to reduce the noise by as much as 20 decibel.
  • the width of the lands should not exceed 10 percent of the pitch distance between teeth, since friction on wider lands will need a greater cutting force.
  • a method of manufacturing a bandsaw blade according to the invention comprises pulling the toothed blade 10 across one or more abrasive hones 11, which to avoid uneven wear of said hones are preferably made to rotate slowly.
  • the axis of rotation 15 is preferably parallel to the plane of the saw blade but laterally offset relative to said plane.
  • each tooth gets a flat land 12 on the clearance side, all said lands being in the same plane 13, and originally occurring variations in tooth height leading to variations in width of the lands 12.
  • the leading edge of each land 12 is a cutting edge 14, which by the honing is sharper than without honing.
  • the teeth forming each group thus have edges and lands at equal height before setting, and will retain equal height after setting, since members of each group have equal setting angle and setting width.
  • the material of the hone is chosen with reference to the material of the teeth, and may preferably be fine-grain diamond or boron carbide with an elastic binder.
  • the slow rotation of the hones will occur automatically if the axis of rotation 15 is offset a distance not exceeding half the radius of the hone, if desired combined with a slight braking. It would also be possible to have a powered rotation of the hone fitted to the feed velocity of the saw blade.
  • Another type of hone could be one or more cylinders with large diameters and rotation axes parallel to the edge plane 13 but deviating from the length direction of the blade by an angle small enough to ensure a long enough contact time between each tooth and the hone.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)
  • Scissors And Nippers (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Gear Processing (AREA)
  • Heat Treatment Of Articles (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Accessories And Tools For Shearing Machines (AREA)
  • Knives (AREA)

Claims (3)

  1. Bandsägeblatt für das Sägen von Metall, welches mit Zähnen versehen ist, wobei jeder Zahn eine Spanseite und eine Freuflächenseite hat, die an einer Kante zusammentreffen, dadurch gekennzeichnet, daß jeder Zahn auf der Freiflächenseite und im Vergleich mit der Länge und Dicke des Zahnes eine schmale, ebene Anschlußfläche (12) ohne Freiwinkel hat, wobei die Anschlußfläche an ihrer vorderen Kante eine scharfe Schneidkante (14) aufweist, wobei die Breite der Anschlußflächen 10 % des Wiederholabstandes zwischen den Zähnen nicht überschreitet.
  2. Bandsägeblatt nach Anspruch 1, dadurch gekennzeichnet, daß die Anschlußflächen frei von Schrammen sind und eine geringere Oberflächenrauhigkeit bzw. -unebenheit als andere Oberflächen der Zähne haben.
  3. Verfahren zum Herstellen eines Bandsägeblattes nach Anspruch 1, dadurch gekennzeichnet, daß das Sägeblatt (10) vor dem möglicherweise erfolgenden Schränken und vor dem Verbinden zu (geschlossenen) Schleifen in Längsrichtung bewegt wird, wobei sich die Zähne in Kontakt mit einem oder mehreren sich langsam drehenden Hon- bzw Abziehwerkzeugen (11) befinden, wodurch jeder Zahn auf der Freiflächenseite mit einer ebenen Anschlußfläche (12) ohne Freiwinkel versehen wird, wobei die vordere Kante der Anschlußfläche eine scharfe Schneidkante (14) ist.
EP01997372A 2000-11-23 2001-11-22 Bandsägeblatt für metall und verfahren zur herstellung eines bandsägeblatts mit zähnen Expired - Lifetime EP1347856B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE0004305A SE521223C2 (sv) 2000-11-23 2000-11-23 Sågblad för metall
SE0004305 2000-11-23
PCT/SE2001/002580 WO2002042029A1 (en) 2000-11-23 2001-11-22 Bandsaw blade for metal and a method for manufacturing a bandsaw blade with teeth

Publications (2)

Publication Number Publication Date
EP1347856A1 EP1347856A1 (de) 2003-10-01
EP1347856B1 true EP1347856B1 (de) 2005-08-17

Family

ID=20281945

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01997372A Expired - Lifetime EP1347856B1 (de) 2000-11-23 2001-11-22 Bandsägeblatt für metall und verfahren zur herstellung eines bandsägeblatts mit zähnen

Country Status (8)

Country Link
US (1) US7908954B2 (de)
EP (1) EP1347856B1 (de)
JP (1) JP4143407B2 (de)
AT (1) ATE302087T1 (de)
AU (1) AU2002224272A1 (de)
DE (1) DE60112798T2 (de)
SE (1) SE521223C2 (de)
WO (1) WO2002042029A1 (de)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110131790A1 (en) * 2009-12-07 2011-06-09 Po-Hsun Chien Electromotive hair cutter
JP5584046B2 (ja) * 2010-08-10 2014-09-03 株式会社アマダ 帯鋸刃の製造方法
EP2495081B1 (de) * 2011-03-01 2014-05-07 GFD Gesellschaft für Diamantprodukte mbH Schneidewerkzeug mit Klinge aus feinkristallinem Diamant
RU2566035C1 (ru) * 2014-06-04 2015-10-20 Федеральное государственное бюджетное образовательное учреждение высшего образования "Воронежский государственный лесотехнический университет имени Г.Ф. Морозова" Ленточная пила для обработки мягколиственной древесины
US9975192B2 (en) 2016-08-30 2018-05-22 Simonds International L.L.C. Systems and methods for milling saw blade tooth profiles and saw blades with milled tooth profiles
AT519562B1 (de) * 2017-05-09 2018-08-15 Gebrueder Busatis Ges M B H Sägeblatt für eine Säge zum Schneiden von stängeligem Halmgut
JP6578412B1 (ja) 2018-06-08 2019-09-18 株式会社アマダホールディングス 環状帯鋸刃の製造方法及び製造装置
WO2020157661A1 (en) * 2019-01-29 2020-08-06 Stryker European Operations Limited Saw blade with blunt teeth
RU2743759C1 (ru) * 2020-07-06 2021-02-25 Федеральное государственное бюджетное образовательное учреждение высшего образования "Воронежский государственный лесотехнический университет имени Г.Ф. Морозова" Ленточная пила для обработки мягколиственной древесины

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US1649864A (en) * 1923-06-25 1927-11-22 Willis S Sherman Saw
US1906660A (en) * 1930-12-31 1933-05-02 Smooth Saw Equipment Company Saw blade
US2126382A (en) * 1936-01-27 1938-08-09 Stockton Box Company Band saw
US2318549A (en) * 1941-04-14 1943-05-04 Continental Machines Metal cutting saw band
US2442153A (en) * 1946-04-23 1948-05-25 Norton Co Band saw with diamond abrasive teeth
GB821510A (en) 1956-12-21 1959-10-07 Simmonds Aerocessories Ltd Improvements in cutting elements
US3110952A (en) * 1961-05-18 1963-11-19 Doall Co Carbide tipped saw blade
US3276491A (en) * 1963-08-02 1966-10-04 Marlan Company Saw blade
USRE26676E (en) * 1969-04-25 1969-09-30 Method of making band saw blade
US3965781A (en) * 1972-01-01 1976-06-29 Stroud Graphic Equipment Limited Bandsaw book trimmer
US4351210A (en) * 1978-11-20 1982-09-28 Zimmer Manufacturing Corp. Shear cut tooth
CA1163172A (en) * 1979-06-20 1984-03-06 Jonas W. Ask Saw unit
JPS6116219U (ja) * 1984-06-29 1986-01-30 津根精機株式会社 鋸刃
SE462523B (sv) 1988-11-30 1990-07-09 Sandvik Ab Saett och anordning foer slipning av saagar
ATE118388T1 (de) 1990-08-27 1995-03-15 Ben Maxwell Hutchinson Sägeblattschärfapparat.
GB9406628D0 (en) * 1994-04-05 1994-05-25 Iseli & Co Ag Saw blade manufacture
US5848473A (en) * 1997-01-29 1998-12-15 Fiskars Inc. Saw blade
DE19820430B4 (de) * 1997-05-08 2009-04-09 Amada Co., Ltd., Isehara Bandsägeblatt
DE19820431B4 (de) * 1997-05-08 2009-11-19 Amada Co., Ltd., Isehara Bandsägeblatt
DE19728932A1 (de) 1997-07-07 1999-01-14 F A Schmahl Jr Gattersägeblatt
SE516150C2 (sv) * 1998-05-26 2001-11-26 Kapman Ab Bandsågblad för sågning av metall
US6520722B2 (en) * 1999-07-21 2003-02-18 Simonds Industries, Inc. Asymmetrical cutting tool tooth form
US7036417B2 (en) * 2001-11-13 2006-05-02 William George Alton Bandsaw blade with cutting extensions

Also Published As

Publication number Publication date
SE0004305L (sv) 2002-05-24
ATE302087T1 (de) 2005-09-15
DE60112798D1 (de) 2005-09-22
US20040050213A1 (en) 2004-03-18
WO2002042029A1 (en) 2002-05-30
AU2002224272A1 (en) 2002-06-03
JP4143407B2 (ja) 2008-09-03
SE0004305D0 (sv) 2000-11-23
EP1347856A1 (de) 2003-10-01
JP2004513794A (ja) 2004-05-13
DE60112798T2 (de) 2006-06-08
US7908954B2 (en) 2011-03-22
SE521223C2 (sv) 2003-10-14

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