EP1273695A1 - Corde et ascenseur l'utilisant - Google Patents

Corde et ascenseur l'utilisant Download PDF

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Publication number
EP1273695A1
EP1273695A1 EP01901497A EP01901497A EP1273695A1 EP 1273695 A1 EP1273695 A1 EP 1273695A1 EP 01901497 A EP01901497 A EP 01901497A EP 01901497 A EP01901497 A EP 01901497A EP 1273695 A1 EP1273695 A1 EP 1273695A1
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EP
European Patent Office
Prior art keywords
rope
sheave
wire rope
elevator
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01901497A
Other languages
German (de)
English (en)
Other versions
EP1273695A4 (fr
EP1273695B1 (fr
Inventor
Kensuke Mechanical Eng. Res. Lab. KATO
Takashi Mechanical Eng. Res. Lab. TERAMOTO
Hiromi Hitachi Res. Lab. INABA
Hiroshi Elevators & Escalators NAGASE
Ichiro HITACHI MITO ENG. CO. LTD NAKAMURA
Yuuji Mechanical Eng. Res. Lab. YOSHITOMI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
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Filing date
Publication date
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Publication of EP1273695A1 publication Critical patent/EP1273695A1/fr
Publication of EP1273695A4 publication Critical patent/EP1273695A4/fr
Application granted granted Critical
Publication of EP1273695B1 publication Critical patent/EP1273695B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/16Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • D07B1/162Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber enveloping sheathing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B11/00Main component parts of lifts in, or associated with, buildings or other structures
    • B66B11/0065Roping
    • B66B11/008Roping with hoisting rope or cable operated by frictional engagement with a winding drum or sheave
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • B66B7/06Arrangements of ropes or cables
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/14Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
    • D07B1/141Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases
    • D07B1/144Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases for cables or cable components built-up from metal wires
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/14Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
    • D07B1/148Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising marks or luminous elements
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2001Wires or filaments
    • D07B2201/201Wires or filaments characterised by a coating
    • D07B2201/2012Wires or filaments characterised by a coating comprising polymers
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2042Strands characterised by a coating
    • D07B2201/2044Strands characterised by a coating comprising polymers
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2087Jackets or coverings being of the coated type
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2088Jackets or coverings having multiple layers
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2091Jackets or coverings being movable relative to the internal structure
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2083Jackets or coverings
    • D07B2201/2092Jackets or coverings characterised by the materials used
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2205/00Rope or cable materials
    • D07B2205/50Lubricants
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2401/00Aspects related to the problem to be solved or advantage
    • D07B2401/20Aspects related to the problem to be solved or advantage related to ropes or cables
    • D07B2401/206Improving radial flexibility
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2401/00Aspects related to the problem to be solved or advantage
    • D07B2401/20Aspects related to the problem to be solved or advantage related to ropes or cables
    • D07B2401/2065Reducing wear
    • D07B2401/207Reducing wear internally
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2501/00Application field
    • D07B2501/20Application field related to ropes or cables
    • D07B2501/2007Elevators

Definitions

  • the present invention relates to a rope type elevator, and in particular, to an elevator using a wire rope that comprises wires coated with resin material and an outer periphery of which is coated with resin material.
  • a rope type elevator includes a driving apparatus comprising a motor, a speed reducer, a sheave and a deflector wheel, and has a mechanism of subjecting a load of a cage to one end of a main rope (hereinafter referred to as a "rope") wound around the sheave and a load of a counterweight to the other end of the rope to move up and down the cage and the counterweight by means of friction between the rope and the sheave.
  • a driving apparatus comprising a motor, a speed reducer, a sheave and a deflector wheel
  • the rope is generally formed by twisting together strands which are formed by twisting together steel wires.
  • This steel rope satisfies a friction characteristic, an abrasion-resistance characteristic, a fatigue-resistance characteristic and the like required to drive the elevator and is high reliability.
  • a ratio D/d of a diameter D of the sheave to a diameter d of the rope has been set at 40 or more.
  • the diameter D of the sheave directly relates to a driving torque of the motor required to move go and down the cage.
  • the diameter of the sheave must be reduced.
  • the steel rope is wound around the sheave made of cast iron and is frictionally driven. Therefore, vibration and noise occur due to metal contact when the rope is caught in the sheave, thereby affecting comfortableness.
  • JP-A-7-267534 specification described is a method of reducing the sheave diameter as well as vibration and noise by using a rope which is formed by twisting together synthetic fibers such as aramid fibers that are more flexible than steel wires and coating with a resin such as urethane.
  • JP-A-8-261972 specification described is a method of embedding a conductive carbon fiber, which is weaker than a synthetic fiber, in a synthetic fiber rope coated with a resin and checking by the voltage whether or not the conductive carbon fiber is broken to determine the life of the rope.
  • a flat-belt which is formed by arranging in a line a plurality of strands formed by twisting together steel wires or synthetic fibers such as aramid fibers to coat these strands with a resin, to reduce pressure associated with contact with the sheave to extend the life of the resin coated on a surface of the flat-belt.
  • a rope according to the present invention is structured by twisting together a plurality of wires coated with a resin material to form strands, twisting a plurality of the strands to form a wire rope, and coating an outer periphery of the wire rope with a resin material.
  • the present invention provides an elevator in which a cage and a counterweight is connected together by a plurality of ropes and the ropes are wound around sheave driven by a motor and are frictionally driven, wherein, a plurality of steel wires coated with a resin are twisted together to form strands, a plurality of strands are twisted together to form one rope, an outer periphery of the entire wire rope is coated with resin material, and the wire rope is generally a circle in a cross section perpendicular to an axial direction of the rope.
  • a wire rope as a load supporting member is formed by twisting steel wires together to form strands and further twisting the strands together.
  • the rope has been used as a running rope in a wide range of mechanical systems including an elevator by being wound around or caught in a sheave because of its flexibility.
  • the rope, made of steel, is a consumable part, so that extension of its life contributes to improvement of reliability and safety.
  • the ratio (D/d) of the sheave diameter D to the rope diameter d is set at a certain value or more (for elevators, this value is set at 40 or more) according to the mechanical system.
  • the rope of the present invention is constructed as shown in the following embodiments:
  • a wire rope 1 which is a load supporting member is structured by twisting steel wires 2 together to form strands 3 and further twisting the strands 3 together.
  • Each wire 2 is covered with a wire coating 4, the whole of the rope 1 is coated with an intermediate coating material 6, and its outermost layer is covered with a rope coating 5.
  • the maximum bending stress ( ⁇ bmax) occurs in an outermost layer of each wire 2 in a cross section, and the value of the stress is proportional to distance from a center of the wire 2. That is, the value is proportional to the diameter ⁇ of the wire 2.
  • E modulus of longitudinal elasticity of the wire 2
  • a sheave diameter D is 500 mm and a rope diameter d is 12 mm, and the wires constituting the rope 1 have a diameter of 0.8 mm.
  • the ratio D/d of the sheave diameter D to the rope diameter d is 41.7.
  • the wire rope of the present embodiment if the sheave diameter D is reduced to 200 mm, the rope diameter d is set at 12 mm, and the wires constituting the rope 1 have a diameter ⁇ of about 0.50 mm, then the value D/d becomes 16.7 mm.
  • the sheave diameter D is reduced to 100 mm, the rope diameter d is set to 12 mm, and the wires constituting the rope 1 have a diameter ⁇ of about 0.25 mm, the value D/d becomes 8.3 mm.
  • the bending stress ⁇ b occurring in the wire 2 can be reduced by reducing the diameter ⁇ of the wire 2 as described above.
  • the diameter of the wire 2 affects the life of the rope if the abrasion by mutual movement of the wires 2, which is a life factor concerning the rope, is taken into consideration.
  • the mutual movement of the wires 2, that is, slippage distance increases as the rope diameter d increases.
  • the rope diameter d is small.
  • reduction of the rope diameter d also reduces the breaking strength of the rope 1, so that the breaking strength of the wires 2 must be increased. Therefore, the wires 2 constituting the rope 1 may have a breaking strength of 1,770 MPa or more.
  • each wire 2 is covered with the wire coating 4 in order to reduce abrasion caused by the mutual movement of the wires 2.
  • the wire coating 4 is composed of a resin such as polyethylene, polyamide, ethylene tetrafluoride, polyurethane, epoxy, or vinyl chloride.
  • the wire coating 4 has a smaller modulus of elasticity in comparison with steel, so that when the wires 2 come into contact with each other, a sufficient contact area is obtained to allow the wires to slide under a low surface pressure. As a result, the wires 2 are prevented from coming into local concentrated contact with each other, thereby reducing their abrasion.
  • the wire coating 4, intended to reduce the abrasion of the wires 2, is formed of material undergoing lower plastic flow pressure than steel, that is, soft coating material.
  • Frictional force associated with mutual contact slippage of the wires 2 is generally represented by the product Aw ⁇ s of the contact area Aw and the shearing strength s of the material.
  • the contact area Aw substantially equals (vertical load)/(plastic flow pressure of the material), so that steel, which is a base material, has a small contact area.
  • shearing associated with the mutual slippage of the wires 2 is received by the wire coating 4, which is formed of soft coating material with a low shearing strength, and the vertical load is supported by the steel wires 2, which is the base material, so that low friction is obtained.
  • solid lubricant such as molybdenum sulfide or graphite is used to the soft coating material forming the wire coating 4, the same effect is provided.
  • the surface of the outermost layer of the rope 1 is covered with the rope coating 5 as shown in FIG. 1.
  • the material for the rope coating 5 one of the above-described coating materials for the wires 2 may be used.
  • abrasion has a close relationship with a ratio of the contact surface pressure to the yield pressure of the material, so that by reducing this ratio, it is possible to reduce an amount of the abrasion. That is, as described above, reduction of contact surface pressure is effective in reducing the amount of the abrasion.
  • the case in which the entire rope 1 is covered with the coating in a closed state and comes into contact with the sheave groove can increase the radius of curvature at contact points to enlarge the contact area, that is, reduce the contact surface pressure. Further, other than the radius of curvature at the contact points, it is possible to increase the contact area and to reduce the contact pressure by lowering the modulus of elasticity of the material.
  • the intermediate coating material 6 is arranged between the wires 2 and the rope coating 5 applied to the outermost layer and reduces abrasion of the rope coating 5 from the inside. Further, the rope coating 5 also has a function of shielding the entire rope 1 from the ambient air, thereby improving the corrosion resistance of the rope 1. Therefore, the rope 1 ensures stable reliability and life even in mechanical systems installed outdoors. Further, it is desirable that the rope coating material is inflammable. Furthermore, the rope coating 5 can be arbitrarily colored, and therefore, it is possible to make the mechanical systems installed outdoors or indoors have wide possibility in design thereof.
  • the steel wires 2 do not directly contact with each other or with the sheave groove.
  • the wires arranged in the outermost layer need not be provided with an abrasion resistance characteristic. It is desirable that the rope 1 according to the present invention is formed of Wallington type strands 3 of which wires 2 have a substantially equal diameter ⁇ .
  • a method of twisting the rope 1 When reducing the diameter D of the sheave in order to facilitate the reduction of the size and weight of the mechanical system, a method of twisting the rope 1 also affects the flexibility of the rope in addition to the reduction of the bending stress due to small sizing of the diameter of the wires, the wire coating 4 on the wires 2 for reducing abrasion associated with the reduced diameter of the wires and the rope coating 5 on the entire rope 1.
  • the method of twisting the rope 1 used in the mechanical system includes Lang's lay that the wires 2 and the strands 3 are twisted in the same direction and ordinary lay that the wires 2 and the strands 3 are twisted in opposite directions.
  • the rope 1 of the present embodiment is utilized in the reduction of the diameter of the sheave, for example, in an elevator, the rope 1 formed using the Lang's lay is used when the rope is used in a condition that the ratio D/d of the sheave diameter D to the rope diameter d is lower than 40.
  • Degradation and life of the rope 1 as a load supporting member may occur due to breakage of the wires 2 constituting the rope 1.
  • Determination of degradation of the rope 1, the outermost layer of which is covered with the rope coating 5, is carried out by detecting breakage of the wires 2 constituting the load supporting member by means of a magnetic flaw detecting such as magnetic leakage flux testing.
  • FIG. 3 is a schematic sectional view showing that the rope 1 of the present invention is being caught in a sheave 7.
  • the rope 1 is caught in a sheave groove 8
  • an electric motor (not shown) is used to rotate the sheave 7 so that the rope 1 is driven by frictional force generated between the rope 1 and the sheave groove 8.
  • the sheave groove 8 is formed in a lining 9 fitted in the sheave 7 and the lining 9 is detachably mounted on the sheave 7.
  • the lining 9 is structured by a resin such as polyurethane, polyamide, or polyethylene.
  • FIG. 4 is a schematic sectional view of a second embodiment of the rope of the present invention.
  • This embodiment differs from the first embodiment in that a fiber core 10 is arranged in the center of the rope 1.
  • This fiber core 10 is formed of natural fibers such as cannabis or synthetic fibers such as polypropylene, polyester, polyamide, polyethylene, aramid, or PBO.
  • natural fibers such as cannabis or synthetic fibers
  • polyester, polyamide, polyethylene, aramid, or PBO polypropylene, polyester, polyamide, polyethylene, aramid, or PBO.
  • the twisting of the fiber core is set so that an elongation of the strands 3 formed of the steel wires 2 matches that of the fiber core so as to appropriately distribute loads to both strands 3 and the fiber core.
  • the rope core material may be resin material such as polyurethane, polyamide, or polyethylene.
  • FIG. 5 is a schematic sectional view of a third embodiment of the rope of the present invention.
  • This embodiment differs from the first embodiment in that the strand 3 arranged in the center of the rope is covered with a strand coating 11.
  • the strand coating 11 is formed of resin material such as polyurethane, polyamide, or polyethylene. This reduces the abrasion of the wires 2 or the wire coating 4 caused by the mutual slippage of the strands 3 as in the above embodiments. All the strands 3 may be strand-coated.
  • FIG. 6 is a schematic sectional view of a fourth embodiment of the rope of the present invention.
  • This embodiment differs from the first embodiment in that all the strands 3 are covered with the strand coating 11. This more effectively reduces the abrasion of the wires 2 or the wire coating 4 caused by the mutual slippage of the strands 3, than the above-described embodiments.
  • FIG. 7 is a schematic sectional view of a fifth embodiment of the rope of the present invention.
  • This embodiment differs from a sixth embodiment in that the wires are not coated but each strand 3 is covered with the strand coating 11 and filled with a lubricant 12.
  • the lubricant 12 is solid lubricant such as molybdenum sulfide or graphite, or grease. With this construction, even if the rope 1 is bent, the lubricant 12 serves to reduce the abrasion caused by the mutual slippage of the wires 2.
  • the life of the rope can be further extended than the sixth embodiment.
  • the life of the rope can be extended by filling each strand with the same material as the above coating material, as filler.
  • FIG. 8 is a perspective view of a first embodiment of an elevator using the wire ropes described above. Further, FIG. 9 is a plan view showing an elevating passage in the present embodiment as viewed from the above.
  • a cage 51 of the elevator is supported by a rope 53 via under-cage pulleys 52.
  • One end of the rope 53 is fixed to a building at a support point 54.
  • the other end is fixed to the building at a support point 55 via the under-cage pulleys 52, a sheave 56, and a counterweight pulley 58 installed in a counterweight 57.
  • a driver 59 rotates the sheave 56 to drive the rope 53 by frictional force generated between the sheave 56 and the rope 53, thereby moving the cage 51 and the counterweight 57 in the vertical direction.
  • the driver 59 is provided with a brake 60.
  • the driver 59 is shown as a gearless type driver comprising a single motor, but may be of a geared type driver using a reduction gear.
  • the cage 51 is regulated by guide devices 61 and cage rails 62 so as to move only in the vertical direction.
  • the counterweight 57 is regulated by a guide device and a counterweight rail 63 so as to move only in the vertical direction.
  • the cage 51 is provided with cage-side doors 72a and 72b so as to oppose stop-side doors 73a and 73b installed on a side to a step passage.
  • the driver 59 is shown to overhang above the cage 51 but may be installed in a gap between the cage 51 and an elevating passage wall 64 using a thinner motor or reduction gear.
  • the under-cage pulleys 52, sheave 56, and counterweight pulley 58 in FIG. 8 may have smaller diameters than those in an elevator with a conventional rope.
  • the elevating passage for the elevator has a pit dug in a bottom thereof as a free space.
  • the under-cage pulleys 52 have a small diameter, a dimension of the under-cage pulleys 52 protruding downward from the cage 51 is reduced, and the pit can be formed to be shallower than that in the prior art, so that advantage to reduce costs required to construct the building.
  • the cage 51 is generally provided with an emergency stop device that brakes the cage 51 when the rope 53 is broken. Since the total weight of the cage 51 and the under-cage pulleys 52 decreases, braking force needed to the emergency stop device is reduced, whereby it is possible to make the emergency stop device lighter than conventional devices.
  • the driver 59 operates at an increased speed with reduced torque.
  • the driver 59 is of the gearless type driver, it is possible to make the diameter of the motor small.
  • a geared type driver it is possible to reduce the reduction ratio of the reduction gear or omit the reduction gear. This makes it possible to reduce an area of an installation space for the driver 59 located at the top of the elevating passage, thus obtained is advantage for reducing an amount of protrusion of the elevating passage if a ceiling of the building on the top floor is low.
  • the sheave 56 and the counterweight pulley 58 be substantially linearly arranged in the gap between the cage 51 and the elevating passage wall 64.
  • an installation position of the counterweight pulley 58 is shifted in the direction of arrow A in the drawing. This enlarges a gap between the elevating passage wall 64 and the counterweight 57, above in the drawing, thereby making it possible to increase the width dimension (dimension B in the drawing) of the counterweight 57.
  • the life of the rope 53 is extended, so that it is possible to extend rope replacement period. That is, the coefficient of friction between the rope 53 and the sheave 53 becomes larger than the case in which a conventional rope is used, so that it is possible to reduce pressing force of rope 53 against the sheave 56.
  • the pressing force is generated by tension of the rope resulting from the total weight of the cage 51 and the counterweight 57. Accordingly, slippage never occur between the rope 53 and the sheave 56 even if the pressing force is reduced, that is, the total weight of the cage 51 and the counterweight 57 is reduced. With this, obtained is advantage to reduce the manufacturing costs of the cage 51 and the counterweight 57 as well as the capacities of the driver 59 and the power source.
  • the longitudinal axes of the under-cage pulleys 52 and the sheave 56 are substantially perpendicular to each other rather than extending in the same direction. If a conventional flat belt is used in an elevator of such layout, the belt is twisted between the under-cage pulleys 52 and the sheave 56. The twisted flat belt obliquely enters the under-cage pulleys 52 and the sheave 56, which becomes a cause of partial wear or an instability of the friction characteristic.
  • the rope 53 of the present invention is substantially circular in cross section and therefore, there is no case in which a partial wear is resulted and the frictional characteristic becomes unstable, even if a layout in which twisting of the rope occurs is employed.
  • resin fiber ropes may be altered or degraded when exposed to ultraviolet rays, and thus cannot be used under conditions that sunlight is incident directly or indirectly on the elevating passage as in the case with observation elevators or elevators provided at outdoor.
  • the rope of the present invention uses steel wires as strengthen members for bearing loads. Therefore, it is not degraded even when exposed to ultraviolet rays but can be used even in the environment described above.
  • the resin fiber rope may be altered to have its strength extremely reduced. Accordingly, when used in an elevator, the resin fiber rope may be broken by a fire in the building depending on its material. Further, when a flat belt with steel twisted wires becomes hot due to a fire in the building, sheathing resin material used to bundle the steel twisted wires may melt to allow the twisted wires to be entangled with each other, thereby causing the elevator to malfunction.
  • the rope of the present invention uses steel wires as strengthen members for bearing loads. Consequently, even if the elevating passage becomes hot because of a fire, only the resin coating material may melt and the strength is maintained up to about 1,000°C as in the case with conventional wire ropes.
  • the strength of the rope must be further increased.
  • the rope 53 of the present invention has a lighter weight per unit length than conventional wire ropes of equivalent strength.
  • the rope of the present invention is light weight and therefore, rope transporting, installing, and removing operations performed when the elevator is installed or the rope is replaced with a new one become easy.
  • the resin fiber rope generally has large initial elongation when it is initially used, and its length must be adjusted after a fixed time lapsed from the installation. This is because the resin fibers are softer than steel wires, so that it takes much time that the fibers are adapted to each other and come into close contact with each other.
  • the center of the rope of the present invention is structure by steel wires, and therefore, its initial elongation becomes stable early as in the case with conventional wire ropes, thereby eliminating the need to adjust the rope length again.
  • the rope of the present invention has its surface coated with the resin, and therefore, it can be arbitrarily colored by properly selecting the type of the resin or mixing a pigment into the resin.
  • the presence of the rope can be made unnoticeable by making it in the same color as that of the building or elevating passage, or conversely, the operation of the elevator can be emphasized by making it in a color completely different from that of the building or elevating passage.
  • different parts of the rope may be made in respective colors, so that different combinations of colors are viewed depending on the vertical position of the cage 51. In this case, it is needed to prevent the resin layer from being separated at boundaries of the colors.
  • pigments are mixed with the resin simultaneously with an operation to continuously effect a resin coating on an outer circumference of the rope body, and by changing the pigments to be mixed, it is possible to color the resin layer with different colors while the resin layer is a continuous layer. As described above, an effect to improve design can be obtained by coloring the rope 53.
  • FIG. 10 is a plan view of a second embodiment of the elevator using the rope of the present invention.
  • the present embodiment differs from the embodiment shown in FIG. 9 mainly in that the counterweight 57 is installed at a different position. That is, the counterweight 57 is installed between a side of the cage 51 located opposite the cage-side doors 72a and 72b and the elevating passage wall 64.
  • the under-cage pulley 52, sheave 56, and driver 59 are arranged at different positions.
  • the longitudinal axes of the under-cage pulley 52 and sheave 56 extend in different directions, and the longitudinal axes of the sheave 56 and counterweight pulley 58 also extend in different directions. That is, the rope is twisted between the pulley 52 and the sheave 56 and further twisted between the sheave 56 and the counterweight 58.
  • a conventional flat belt is used in an elevator with such arrangement, a partial wear may occur or the friction characteristic may become unstable as compared with the structure shown in FIGS. 8 and 9.
  • the rope of the present invention is used in the arrangement shown in FIG.
  • the arrangement of the present embodiment is a structure in which the advantages of the rope of the present invention can be more utilized.
  • FIG. 11 is a perspective view of a third embodiment of the elevator using the rope of the present invention.
  • top pulleys 65 and 66 are used to install the sheave 56, driver 59, and brake 60 at the bottom of the elevating passage.
  • a main advantage of this construction is that the driver 59, which has possibility to make noise in general, can be installed at the bottom of the elevating passage, where noise is hard to become a problem relatively, instead of the top of the elevating passage, where noise is easiest to resound.
  • the entire length and weight of the rope 53 become longer and heavier, and therefore, there is a problem that a large amount of time and labor for installation operation is required.
  • the rope of the present invention is used in this construction, obtained is an effect that weight of the entire rope is reduced and the installation operation becomes easy. That is, the present embodiment is a structure in which the advantage that the rope of the present invention is light is more utilized.
  • FIG. 12 is a perspective view of a fourth embodiment of the elevator using the rope of the present invention.
  • the position of the counterweight 57 shown in FIG. 11 is arranged behind the cage as shown in FIG. 10.
  • the present embodiment has both the problem in FIG. 10, i.e. the rope 53 is twisted at two locations, and the problem in FIG. 11, i.e. the weight of the entire rope is increased because the rope length is long.
  • the rope of the present invention it is possible to prevent the partial wear and unstable of the friction characteristic and to reduce the weight of the whole of the rope, even with a layout that requires the rope to be twisted.
  • FIG. 13 is a perspective view of a fifth embodiment of the elevator using the rope of the present invention.
  • the sheave 56, driver 59 and brake 60 are arranged at the top of the elevating passage or in a machine room provided above the elevating passage.
  • the cage 51 is supported by a cage frame 68 and suspended by the rope 53 via a vertical frame 69 and a cross-head 70.
  • One end of the rope 53 is attached to the cross-head 70, while the other end is attached to the counterweight 57 via the sheave 56 and a deflector wheel 67.
  • the sheave 56 is rotated to drive the rope 53 by frictional force generated between the sheave 56 and the rope 53, thereby moving the cage 51 and the counterweight 57.
  • the support of the cage 51 via the cage frame 68 and the use of the deflector wheel 67 are not indispensable requirement of the present invention.
  • the present embodiment is widely used as an elevator construction, but the present arrangement can also use the rope of the present invention.
  • the deflector wheel 67 is often used and therefore, a winding angle, i.e. an angle range at which the rope 53 is wound around the sheave 56, is apt to be smaller in comparison with the structure in which the deflector wheel 67 is not used.
  • the frictional force between the sheave 56 and the rope 53 has a characteristic to decrease consistently with the winding angle.
  • the frictional force is insufficient that the rope 53 is prone to slip on the sheave 56.
  • the rope 53 of the present invention when used, higher frictional force is obtained in comparison with the conventional wire ropes, thereby providing a reliable elevator that prevents the rope 53 from slipping.
  • FIG. 14 is a perspective view of a sixth embodiment of the elevator using the rope of the present invention.
  • the present embodiment uses a thin cylindrical driver 59 having a smaller thickness relative to its diameter, the brake 60, and the sheave 56. Then, by arranging the driver 59 in a gap between the elevating passage and the cage 51, it is possible to reduce the space at the top of the elevating passage in which, in other structure, the driver is installed.
  • the driver 59 in the present embodiment is preferably structured by a permanent-magnet-type gear-less synchronous motor. In this case, if the sheave 56 has a large diameter, the rotational speed of the sheave 56 needed to move the cage 51 at the same speed becomes small and the torque generated by the driver 59 increases.
  • the diameter of the motor constituting the driver 59 must be made excessively large.
  • the diameter of the sheave 56 can be reduced, thus enabling the diameter of the driver 59 to be appropriately reduced to lessen the size of the elevating passage.
  • FIG. 15 is a perspective view of a seventh embodiment of the elevator using the rope of the present invention.
  • the cage 51 is suspended at a suspension point 71 by the rope 53.
  • the rope 53 is connected to the counterweight 57 via the sheave 56.
  • This configuration does not require any vertical frame or cross head to suspend the cage 51, and therefore, has an advantage simplifying the structure around the cage.
  • the cross-head is not required, an overall height including the cage and the cross head is reduced, and therefore, it becomes possible to structure an extra space to be provided at the top of the elevating passage small.
  • the driver 59 since the driver 59 is installed in the extra space, the smaller the height dimension of the driver 59 becomes, the smaller the extra space becomes.
  • the diameter of the sheave 56 becomes small and consequently, the diameter of the motor constituting the driver 59 also becomes small, so that the height dimension of the driver 59 is reduced. With this, obtained is an advantage that the extra space at the top of the elevating passage can be made smaller.
  • FIG. 16 is a perspective view of an eighth embodiment of the elevator using the rope of the present invention.
  • the present embodiment is one in which the driver 59, brake 60 and sheave 56 are installed inside the counterweight 57 and the rope 53 is driven by the sheave 56 to move the cage 51 and counterweight 57 in the vertical direction.
  • the driver 59, brake 60 and sheave 56 are installed inside the counterweight 57 and the rope 53 is driven by the sheave 56 to move the cage 51 and counterweight 57 in the vertical direction.
  • the driver 59, brake 60 and sheave 56 there is no need to arrange the driver and the like at the building side, and therefore, it becomes possible to reduce the elevating passage space more than the prior art.
  • the sizes of these devices must be reduced.
  • the rope of the present invention it is possible to reduce the diameter of the sheave 56, so that the driver 59 and brake 60 are made smaller, thus enabling these devices to be installed inside the counterweight 57.
  • the driver 59, brake 60, and sheave 56 are installed inside the counterweight 57, but also in a case that these devices are installed on the cage 51, the same effect can be obtained by using the rope of the present invention.
  • FIG. 17 is a perspective view of a ninth embodiment of the elevator using the rope of the present invention.
  • the present embodiment is one in which, the cage 51 and the counterweights 57 are connected through top pulleys 65 and the ropes 53, and rails 76 are sandwiched between drive rollers 74 and press rollers 75, and the driver 59 is used to rotate the drive roller 74 to move the cage 51 and the counterweights 57 in the vertical direction.
  • the present embodiment does not require any driver and others to be installed at the building side, and therefore, has an effect reducing the area of the elevating passage space.
  • the structure is preferable that the top pulleys 65 are supported by the rails 76.
  • the top pulleys 65 are not to enlarge the elevating passage, so as to shift their centers in a horizontal direction from the rail 76. In this case, a bending moment by suspension loads act on the rails 76, which is thus prone to buckle. Against this, if the rope of the present invention is used, the size of the top pulleys 65 can be reduced, thereby lessening the horizontal shift between the top pulleys 65 and the rails 76 as well as the bending moment. Consequently, the weight of the rail 76 can be reduced.
  • the rope of the present invention can be used for applications other than the elevators described above. As ne of such applications, the application of the present invention to a lifting crane will be described.
  • the lifting crane is often used outdoors or in a relatively large indoor space, so that the ropes constituting the crane are prone to be exposed to wind and rain or dust. Thus, possible wear caused by rust or dust shortens the life of the rope.
  • the surface of the rope of the present invention is coated with the resin layer, the steel twisted wire portion, which is a strength constitution portion, is not exposed directly to wind and rain or dust. Therefore, it is possible to extend the life of the rope in comparison with the conventional wire ropes.
  • the surface resin layer it is easy to color the surface resin layer. Accordingly, by coloring the surface resin layers in visible colors, a lifting crane operator or workers performing wire handling operations around the crane can easily find the ropes. Consequently, a crane having high safety and operability can be structured.
  • the color of the surface resin layers of the ropes are preferably yellow, orange, and various fluorescent colors.
  • surrounding environments have colors similar to the above-mentioned colors and thus this coloring does not improve visibility, other colors can of course be used.
  • the rope of the present invention is used for applications other than the elevators
  • an explanation will be given of the case where the present rope is applied to gondolas or lifts used in a skiing ground.
  • Such gondolas or lifts are often used outdoors similarly to the lifting crane, described above.
  • the rope of the present invention is coated with the resin and thus has high weatherability and extended life.
  • the appearance of conventional wire ropes is not suitable to the scenery of the skiing ground because the steel wires are exposed in state.
  • the rope of the present invention allows the surface resin layer to be easily colored, and therefore, it is possible to structure lifts having appearance suitable to the scenery.
  • the ropes are preferably colored in white or a light color similar to white.
  • a visible color such as red, blue, or green is suitable.
  • by coloring the ropes of adjacent lifts in different colors obtained is an effect that it is easy to discriminate which direction the lift which a passenger is selecting moves.
  • the rope of the present invention does not require the lubricant to be applied, and therefore, there is no fear to stain the passengers' clothes.
  • the ropes used for the lifts in the skiing ground must be endless, i.e. the opposite ends thereof must be joined together.
  • the rope is made endless by unraveling the strands constituting the rope and executing a splicing process to braid the strands protruding from the opposite ends.
  • the rope of the present invention can be made endless by the following operation:
  • a fixed section of the surface coating resin at each end of the rope is removed. Then, the strands constituting the steel rope are unraveled, and a splicing process is executed to braid the strands protruding from the opposite ends. Subsequently, the processed portion is coated with the resin material again.
  • the rope may be rusted and become weaker.
  • the re-coating must be applied at least in a waterproof manner.
  • the rope may be coated with a tube composed of a heat-shrinkable resin, by heating the tube, or a resin tape with pressure sensitive adhesive may be wound around the rope.
  • the rope may be made more waterproof by using sealing material to close the interface between the original surface resin layer and the re-coated resin.
  • the present invention constructed as described above, suppresses the shortening of the life of the rope, which may occur if the sheave of the elevator have reduced diameters, or extends the life of the rope.
  • the present invention reduces the size and weight of equipment including a motor and a hoist, saves the space required to install the elevator, and improves the safety and reliability of the system by extending of the life of the rope.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
  • Ropes Or Cables (AREA)
EP01901497.6A 2000-03-15 2001-01-22 Corde et ascenseur l'utilisant Expired - Lifetime EP1273695B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2000077776 2000-03-15
JP2000077776A JP3724322B2 (ja) 2000-03-15 2000-03-15 ワイヤロープとそれを用いたエレベータ
PCT/JP2001/000387 WO2001068973A1 (fr) 2000-03-15 2001-01-22 Corde et ascenseur l'utilisant

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EP1273695A1 true EP1273695A1 (fr) 2003-01-08
EP1273695A4 EP1273695A4 (fr) 2008-12-17
EP1273695B1 EP1273695B1 (fr) 2018-10-24

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EP (1) EP1273695B1 (fr)
JP (1) JP3724322B2 (fr)
CN (1) CN1177100C (fr)
WO (1) WO2001068973A1 (fr)

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US9573792B2 (en) 2001-06-21 2017-02-21 Kone Corporation Elevator
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Publication number Publication date
CN1388844A (zh) 2003-01-01
EP1273695A4 (fr) 2008-12-17
EP1273695B1 (fr) 2018-10-24
JP3724322B2 (ja) 2005-12-07
JP2001262482A (ja) 2001-09-26
WO2001068973A1 (fr) 2001-09-20
CN1177100C (zh) 2004-11-24

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