EP1195457B1 - Schleifen von Arbeitselementen einer Karde - Google Patents
Schleifen von Arbeitselementen einer Karde Download PDFInfo
- Publication number
- EP1195457B1 EP1195457B1 EP01121415A EP01121415A EP1195457B1 EP 1195457 B1 EP1195457 B1 EP 1195457B1 EP 01121415 A EP01121415 A EP 01121415A EP 01121415 A EP01121415 A EP 01121415A EP 1195457 B1 EP1195457 B1 EP 1195457B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- grinding roller
- roller
- flat bar
- flat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/16—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding sharp-pointed workpieces, e.g. needles, pens, fish hooks, tweezers or record player styli
- B24B19/18—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding sharp-pointed workpieces, e.g. needles, pens, fish hooks, tweezers or record player styli for grinding carding equipment, e.g. card-clothings
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/36—Driving or speed control arrangements
- D01G15/38—Driving or speed control arrangements for use during the grinding of card clothing
Definitions
- the present invention relates to a method and a device according to Generic term of the independent claims.
- Grinding rollers are leveled by means of a dressing device, such as in CH 281 392 has been disclosed. These devices use a dressing element, which is arranged above the sanding roller.
- the flat bars are arranged circumferentially above the drum. They seem only temporarily in a working area with the clothing of the drum together.
- the grinding device can in a second section be arranged, in which the flat bars not with the drum interact.
- the clothing wires are not in this second section directed downwards towards the drum but upwards.
- a second possibility of grinding the flat bars is that the flat bars are removed from the card and on a special Grinding machine to be ground.
- This grinder is for example from a full sanding roll with arranged above it, movable Carriage for holding 1 to 4 lids. When grinding leads the Slide the lids over the roller constantly back and forth until they are on one exactly set height are ground down.
- Grinding rollers for grinding sets of fiber treatment rollers are known per se and when grinding depending on whether tambour or takers in the upper or upper region of the roll to be ground stated.
- Object of the present invention is thus a method and a To provide device with which above-mentioned disadvantages avoided be and with which fiber treatment rollers and in particular the Flat bars also give each other the correct height and uniformity of Have trimmings.
- a flat bar for a card is the first flat bar to be measured clamped on the side.
- This clamping can be done in a separate measuring device done or in an advantageous manner in the grinding device itself, so that the flat bar ground in a clamping and then is measured.
- the flat bar is clamped so that he is bent according to its own weight in itself. advantageously, show the cover sets of the first flat bar after above.
- the flat rod is loaded with a compensation device, which compensates for the "wrong" deflection of the flat bar to that a deflection as in the installed and carded state is simulated in the card. On the treads of this first flat bar a counterpart is launched.
- this gap at least at some points of the length of the Dekkelstabes measured to see if the grinding process performed correctly has been. If the gap has different thicknesses, it is assumed that an error occurred during the grinding of the flat bar is, whereby the grinding process with changed settings too is repeated or the grinding system has to be corrected.
- the gap with a spacer of a defined size between the running surfaces of the first flat bar and the counterpart or the running surfaces of the second flat bar is generated.
- the spacer causes, in particular, when stacking two flat bars the polished trimmings have a distance from each other, which checked for its uniformity over the entire length of the flat bar can be.
- the distance between the flat bar and counterpart is to choose so that a gap is formed, which then measured can be.
- the gap should not be too large, so tolerances in the subsequent measurement are to be kept low.
- a Blattlehre in a more automated embodiment of the invention the use of one or more sensors advantageous, which the Measure the distance between the first flat bar and the counterpart.
- the sensor can be moved across the length of the flat bar and can register the differences in gap thickness, or it can a plurality of sensors to be arranged stationary, which in typical places of the flat bar measure the distance and compare with each other.
- One Comparison should not be significant differences between the individual Give intervals.
- a device according to the invention for grinding flat clothings a card is with a jig for a first to be ground Flat bar and a grinding device equipped.
- the clamping device or the grinding device is with a carriage of a linear guide connected, so that the clamping device and the grinding device are movable substantially at right angles to each other.
- the distance of Clamping device with respect to the surface of the grinding device is adjustable.
- the lid is preferably in the clamping device arranged so that the cover set points upwards. The lid hangs with it by its own weight, that in the jig on the lid works, through.
- the grinding process takes place in that the grinding device and the jig with the flat bar substantially at right angles to each other are movable and thereby the flat set of the Grinding device is ground.
- a compensation device can by means of Applying a torque to the flat bar done. Especially It is advantageous if the compensation device on the back of the To be ground flat bar and against the deflection of the flat bar suppressed. Thus, the deflection of the flat bar, which on The reason for its own weight is compensated. In addition, the Flat bar by the compensation device advantageously still further deflected, so that the actual deflection during the Insert is shown in the card.
- the surface to be ground the Lid set is thus substantially flat or is after the grinding process just be.
- the compensation device when the clamping device with the carriage of the linear guide is moved, it is advantageous if the compensation device is arranged on the carriage. Otherwise, it is advantageous if the Compensation device is attached directly to the chuck. This ensures that the compensation device the flat bar always keeps in the intended opposite bend and thus a precise and uniform grinding process allows. In particular, in the arrangement on the carriage of the linear guide for the clamping device is so ensures that the compensation device together with the Carriage and the clamped flat bar is moved and thus no Relative movement between compensating device and flat bar takes place. An exact adjustment of the compensation device with respect to the flat rod to be ground is thus guaranteed.
- the compensation device with respect to the Length of the flat bar is arranged substantially centrally. This is one sufficient counterbending of the flat bar against its own weight and a uniform grinding of the flat fitting allows.
- a corresponding Lever arm causes the compensation device designed very simple can be.
- the counterweight can also by means of a pneumatically adjustable piston or a corresponding analog component done.
- a corresponding Lever arm causes the counterweight pressing the compensation device against the back of the flat bar by making a twist causes the compensation device about the axis.
- the distance of a pressure piece and / or the counterweight is adjustable from the axis. This changes the leverage, whereby a different force is applied to the flat bar becomes.
- the carriage of the linear guide a second, in Longitudinal direction of the grinding device or in the axial direction of the grinding roller aligned linear guide with a carriage for a dressing device arranged. Due to the constructive connection of the dressing device with the linear guide for the clamping device or the grinding device becomes an exact assignment and adjustability of the elements to each other guaranteed.
- the two linear guides are advantageously on mounted a common machine belt, so that the assignment always is set exactly.
- the dressing element is preferably in relation adjustable to the surface of the grinding device.
- the clamping device has a stop for defined recording of the flat bar, in particular with respect the tread of the flat bar. After the tread of the flat bar a significant area for the exact assignment of the flat clothings a drum set in the card is, it has to be particularly advantageous exposed when the jig the lid on the tread defined detected. Thus, the distance between tread and tips of Cover set exactly determinable and the clamping device with respect to Grinding device accordingly adjustable.
- the second flat bar with its set against the set of the first in the clamping device arranged flat bar is arranged.
- the two sets facing each other is a nonuniformity in the grinding of trimmings very fast and easy ascertainable. It can also be determined if the compensation device causes the deflection of the flat bar in a sufficient manner Has.
- the measurement is carried out such that the first flat bar in its middle Area is pushed up by the compensation device, whereby a straight line of the clothing over the length of the flat bar arises.
- the second flat bar which above the first flat bar arranged in the receptacle of the clamping device hangs with the corresponding Bend through, since this is a similar Flat bar with equal bending ratios is; i.e. it also arises in In this case, a straight line of clothing. If both flat bars are the same have been ground, is the gap, which between the flat clothings arises, evenly over the entire length of the flat bar. If an error has occurred during the grinding process, the Thickness of the gap differ from the other locations. This is a Sign that the flat bar must be sharpened again, until a uniform gap over the entire length of the flat bar originated.
- both treads serve directly or indirectly for connecting the flat bars.
- both treads serve directly or indirectly for connecting the flat bars.
- the treads can already create a gap when the treads directly placed on top of each other and connected together.
- a spacer between the Tread serves by, for example, a spacer between the Tread is clamped.
- the spacers which are manufactured very precisely are caused by their arrangement on the running surfaces of the flat bars, that a defined distance of the flat bars, according to their use in the card, arises. The resulting gap should be even and can be reliably measured.
- the grinding roller in the Removable bracket arranged. This makes it possible, the grinding roller easy to remove from the dressing device and with a new Replace the grinding roller. But it is also possible the dressed up Grinding roller for grinding fiber treatment rollers in the carding machine use.
- the grinding and dressing device thus operates as a maintenance device for the grinding roller and as a grinding device for the flat bars (double function or "combination device").
- the dressing element is arranged below the grinding roller, so that the Grinding roller dressed from below directed against the sanding roller is, then creates a defined grinding process, the grinding roller after the dressing has a defined shape, in which the sag of the Sanding roller is very easy to determine.
- the grinding roller is a peripheral region of Fiber treatment roller before or after the uppermost surface line in one of a parallel position to the fiber treatment roller deviating position against brought the fiber treatment roll to thereby grind the trimmings. It is the contact line of the sanding roller over the entire length and thereby forms a corresponding arc line on the surface of the fiber treatment roller.
- the contact line is such that it a causes uniform grinding of trimmings. It is here in inventive Make the sag when dressing the sanding roll through a corresponding position of the grinding roller when grinding the trimmings compensated. The resulting actual contact line is included so that the trimmings are sanded properly.
- the sanding roll becomes at the uppermost surface line of the fiber treatment roll arranged, with the deepest generatrix of the grinding roller touches this uppermost surface line of the fiber treatment roller. Also by this The sag of the sanding roller when grinding the trimmings compensated because the clothing at the same point of the sanding roller for Grinding rests, where previously also the dressing element for dressing the Abrasive roller was arranged.
- a device according to the invention for grinding the clothing of a Fiber treatment rollers are in the field of fiber treatment rollers means provided, which indicates the appropriate position of the axis of rotation of the grinding roller ensure the fiber treatment roller:
- the sanding roller is in this To bring funds to the clothing of the fiber treatment roller grind.
- the funds can be provided so that the expected Slack of the grinding roller already compensated and thus the aforementioned Contact line between grinding roller and fiber treatment roller is obtained.
- the means are adjustable pivot bearing, which in their location to the different forms, in particular hyperboloidal Forms of the grinding roller are adaptable. The adjustment takes place in such a way that a uniform contact line between the grinding roller and fiber treatment roll arises.
- FIG. 1 shows a schematic diagram of a card without compensation device.
- the card drum 1 is spirally wound with a drum garment wire 5.
- the present illustration of FIG. 1 shows a flat bar 2 ', which is in working position with the drum 1. Because of its length of over one meter and its own weight of the flat bar 2 'after bent down. The deflection is essential for clarity represented stronger than it actually occurs. The deflection is in operation only a few hundredths of a millimeter. But already this deflection can cause the flat set 4 with the drum set in contact comes when the flat set 4 is not adapted to this deflection is, as shown in this figure 1.
- a compensation device provided, which the deflection during the work process simulated and which with respect to the axial length of the flat bar 2 in essentially centrally against the flat bar 2 presses (see Fig. 2). This will be achieved that the flat bar 2 against its deflection due to the Dead weight is deflected. Due to the deflection of the flat bar 2 closer in its center to the sanding roller 8, whereby the Dekkelgarnitur 4 is ground more in the middle than at the lateral areas, which results in shorter teeth in the middle areas. in the Work area, that is in the area in which the flat bar 2 'with the drum 1 cooperates, the flat bar 2 'bends by its own weight through in the middle.
- the deflection is of the flat bar compensated by means of the shorter flat set.
- the distance between the flat cover 4 and the drum set 5 is thus constant over the entire length or at least in a predetermined Distance from each other.
- the distance can also be set in this way be that the distance between the flat cover 4 and the drum set 5 in the middle of the drum is slightly larger than at the side areas. This causes the fiber flow more on the center of the drum is concentrated and a lateral deflection of the fibers from the drum is avoided.
- Such a distance ratio can be effected thereby be that the deflection of the flat bar 2 'during grinding something greater than the deflection by the weight of the Dekkelstabes 2 is in the workspace. This will make the middle lid yarn teeth even more ground and lead to a slightly larger distance to the drum set 5.
- FIG 3 is a schematic diagram of a flat bar 2 with a ground Cover set 4 shown, above which a reference cover rod 30 with an already ground reference set 31 is arranged.
- a compensation device 10 in the direction of the illustrated Arrow.
- the flat bar 2 bent upward against the gravitational force, whereby a deflection is simulated as the flat bar 2 during the normal operation, namely when turned 180 °, with flat fitting 4 would be located down in the card.
- the reference cover 30 is arranged above the flat bar 2, that he, as in the installed state in the card, sags.
- the sag becomes the reference garnish 31, which is arranged downward, in a substantially straight Line suspended.
- the two flat bars 2 and 30 are on running surfaces 25 and 26, respectively connected to each other by means of a spacer 35.
- the spacer 35 causes the flat bars 2 and 30 to be at a distance from each other, so that the sets 4 and 31 at a predetermined distance d from each other are removed.
- the distance d must be over the entire length of the Dekkelstäbe 2 and 30 be constant when the compensation device 10 and the grinding roller 8 were properly adjusted or trained. This constant Distance d is a measure of the correct grinding process, which in the later Use in the carding machine ensures that an excellent carding result can be achieved.
- the storage of the flat bar 2 is such that the compensation device 10 is provided on the treads 25 a resistance, which about the described later clamping the flat bar. 2 he follows.
- the clamping must be such that the bending of the flat rod 2 essentially its natural curvature in use in the card equivalent.
- the storage of the reference cover rod 30 on the Provide spacers 35 so that the natural bending of the reference cover rod 30 and the bending of the reference cover rod 30 during its storage in the card during operation opposes nothing.
- a correct measurement result can only be achieved if the storage is configured in each case as they on the respective flat bar. 2 or 30 takes place during its use in the card.
- Figure 4 shows a cross-sectional view through the flat bar 2 and the Reference cover rod 30.
- the two cover rods are rotated 180 ° to each other arranged.
- the flat covers 4 and the reference sets 31 directed against each other.
- a predetermined Distance d can, for example, by means of a Blattle gauge 40 can be measured by the Blindenhre in several places of the distance d is introduced and the remaining distance between Blattle gauge and set 4 or 31 is judged.
- the Blafflehre can for the Measuring also from one end of the flat bar to the other end of the flat bar, whereby differences in the Distances become noticeable.
- a more accurate measurement of the distance d can be done by means of sensors which at several or all locations the length of the flat bars 2 and 30 measures the distance d. It can do this an even more accurate assessment of the correct grinding process done.
- the compensation device with a changed Pressing the cover back has to act. Possibly. can also the grinding device must be re-dressed to a useful grinding result to obtain. After re-setting or dressing the Grinding device is the measuring process by means of the Blattlehre or the sensor make again.
- FIG. 5 shows a concrete exemplary embodiment of a compensation device 10 is shown.
- the compensation device 10 is on the clamping axis 15 stored. Due to the weight and the design of the compensation device 10, it is usually sufficient if the compensation device 10 rests only on the clamping axis 15. Another Attachment of the compensation device 10 is usually not required.
- the compensation device 10 is on the clamping axis 15 in their Position only by centering rings 18, held axially. Alternatively, too a recess in the clamping axis cause the axial centering.
- the compensation device 10 has the pressure arm 11 and the weight lever 12 on.
- Pressure arm 11 lies on the Clamping axis 15 on.
- At one end of the pressure arm 11 is the slider 17th attached.
- the other end of the pressure arm 11 is in the weight lever 12 for a relative to the clamping axis 15 axial position of pressure arm eleventh and weight lever 12 connected to a tab 19.
- a spacer screw 14 is arranged on this End of the pressure arm 11 arranged. through the spacer screw 14 is the distance of the pressure arm 11 from the work area the flat bars changeable.
- a hook 20 of the weight lever 12th secures the weight lever 12 on the clamping axis 15 and the centering ring 18.
- the counterweight 13 is as well as the slider 17 by means of screws 21 attached to the weight lever 12 and the pressure arm 11.
- a pneumatic compensation device be provided with which in predeterminable Way and with a sufficient repeatability against the back of the flat rod during the grinding process and the measurement of Cover sets can be pressed.
- the counterweight 13 could but be replaced by a force generator (e.g., a spring).
- FIG. 6 shows a section through a grinding and dressing device according to the invention.
- the grinding device here the grinding roller 8 is above of the flat bar 2 is arranged. It is stationary with respect to a linear guide 44 arranged.
- a carriage 45 by means two sleeves 46 movably arranged.
- the carriage 45 is thereafter along the linear guide 44 back and forth under the stationary grinding roller 8 by means of a drive, not shown.
- a clamping device 43 for the flat bar 2 is arranged on the carriage 45 .
- the clamping device 43 has stops 47, which with the tread 25th of the flat bar 2 cooperate. against the attacks 47 is the Flat bar 2 is pressed by means of the compensation device 10.
- the Compensation device 10 is pivotable about the axis 15 and acts on the back of the flat bar 2, so that as described above, a bias of the flat bar 2 can be done.
- the axis 15 is at the Carriage 45 attached and with this carriage 45 along the linear guide 44 reciprocable. This ensures that the bias of the flat bar 2 by means of the compensation device 10 during the complete grinding process remains constant.
- the carriage 45 After completion of the grinding, the carriage 45 is stopped in a position in which the flat bar 2 outside the range of Grinding roller 8 is located. In this position may correspond to those described above Proceed with a reference cover rod 30 on the flat rod 2 are arranged and take the measurement directly in the carriage 45. It can for this purpose in the jigs 43 a receptacle 38th be provided, in which the reference cover rod 30 is stored, so that he according to his bending line, as in the installed state in the card will be hung.
- the grinding and dressing device also includes a stationary linear guide 50, which is arranged below the grinding roller 8.
- a sleeve 51 is arranged, on which a dressing element 52 is arranged.
- the sleeve 51 and the dressing 52 form a dressing device 49, which for dressing the grinding device, here the grinding roller 8, is provided.
- the carriage 45 and the linear guide 50 are carried by a common machine bed. Through this is achieved in an advantageous manner that the dressing of the grinding roller 8 and the grinding of the set 4 can be done very accurately.
- the dressing element 52 is adjustable in the direction of the grinding roller 8, whereby the size of the dressing amount is adjustable. In dependence of this Position and the position of the clamping device 43, in particular of the stop 47, the degree of grinding of a set 4 is intended.
- the linear guide could be provided on the carriage 45, but is preferred stationary with respect to the stationary support for the grinding roller 8 arranged.
- FIG. 7 shows a front view of a grinding device according to the invention.
- the grinding roller 8 Above the flat bar 2, the grinding roller 8 is arranged. Laterally next to the flat bar 2 and the grinding roller 8 are linear guides 44 arranged, in which the sleeves 46 of the carriage 45 are guided. At the carriage 45 is in each case a clamping device 43 is arranged, in which the flat bar 2 is clamped.
- the compensation device 10 is rotatably mounted on the axis 15. The axis 15 in turn is in the carriage 45 attached and will be together with the carriage during the grinding process moved back and forth.
- the compensation device 10 is substantially arranged in the middle of the flat bar 2, whereby a sufficient exact deflection of the flat bar 2 is achieved.
- the dressing device 49 is laterally adjacent the grinding roller 8 is arranged.
- the dressing device 49 is on the linear guide 50 movably guided in a sleeve 51. Due to the lateral arrangement the dressing device during the grinding process is ensured that the grinding roller 8 during the grinding of the flat bar. 2 is not acted upon by the dressing element 52. Only then, if another Dressing the sanding roller 8 is required, the carriage 45th positioned so that the flat bar 2 outside the position of Grinding roller 8 is located and the dressing element 52 on the sanding roller. 8 for dressing the grinding roller 8 can act.
- the device can now be designed as a machine tool, the Dressing a full grinding roll is designed, which on the card (for example at the Drum or on the customer) can be used.
- the dressing element guided exactly on the stiff or fixed bed of the machine tool At the dressing station, it produces a correspondingly accurate straight-line guideline - although because of its deflection, the long sanding roller too after dressing has no cylindrical surface, but a Rotational hyperboloid forms (see Dubbel, "Paperback for Mechanical Engineering", 17th edition, page A32).
- the following is a method or devices for using such an abrasive roll (in the form of a Rotationshyperboloiden) described on the roller set of a card.
- the dressing device therefore comprises a holder for receiving a full grinding roller for a carding machine.
- a drive can work with the sanding roller be coupled to rotate about its own longitudinal axis.
- a linear guide the type used for machine tools is for the dressing element provided and is mounted on the machine bed. After this she has been trained, the abrasive roller on a dressing element opposite direction on a straight line. At this point should now be sent to a grinding flat rod trim the grinding roller.
- the linear guide for the flat bar must be arranged accordingly become.
- the linear guide for the flat bar must therefore exactly, both opposite the linear guide of the dressing element, as well as opposite the holder for the grinding roller to be aligned, thereby simplifying is that the guides and the bracket on a common Machine bed are mounted.
- the grinding roller has no cylindrical surface, the effect Deflection of the trained roller does not affect the trim of the ground Cover off, because the sanding roller has a straight spot where the flat rod set is ground.
- Fig. 8 shows a grinding roller 101 with a cylindrical roll shell 103 and a rotation axis 104, which rotatably mounted on pivot bearings 102 is.
- FIG. 9 is a plan view in the direction C of Fig. 8, after dressing of the grinding roller with the whetstone 105.
- FIG. 10 is a Top view in the direction of C of Fig. 8, after dressing the grinding roller with the whetstone 106.
- FIG. 11 now shows an abrasive roller according to FIG. 10, but as a view in FIG Arrow direction D of Fig. 10.
- the generatrix of the bent abrasive roller 101.3, in the lowest part of the grinding roller is a straight line, which in Fig. 12 is shown in cross section.
- FIG. 13 and 14 show the application of the grinding roller 101.3 Fig. 11 by at a fiber treatment roller 108, for example a Tambour of a card or a customer (takes over the fleece of the spool) a card which is rotatably mounted about the axis of rotation 109 (not shown) are mounted for grinding.
- a fiber treatment roller 108 for example a Tambour of a card or a customer (takes over the fleece of the spool)
- a card which is rotatably mounted about the axis of rotation 109 are mounted for grinding.
- a grinding roller according to FIG. 11 for that area a drum of a card provided, for example, between feed roller, also called Briseur and Cardendeckel.
- feed roller also called Briseur and Cardendeckel.
- the correct skew of the abrasive roll 103.3 can be either empirical fixed or calculated.
- For the empirical determination bearing body 110 are provided, which in the directions of movement 112 are movable. These are the Directions of movement in the circumferential direction of the spool.
- the drum With the directions of movement 112.1 of the bearing body 110, in the radial direction the drum is able to change the grinding depth.
- the latter also applies to the bearing body 111 and in directions of movement 112.1 for the top of a fiber treatment roller 108 used grinding roller 103.3, the bearing body 111 is not in the circumferential direction 112 must be adjusted.
- the per se long known and used abrasive rollers which but have not yet been processed after the removal according to the invention, because they are for short cards, for example, up to max. 1 m drum length were used, have in their roll design own adjustable Bearing means for receiving the roll body, by means of which the directions of movement 112 and 112.1 can be performed.
- the known grinding rollers have internal drive motors on, so that for the grinding of a fiber treatment roller no external Drive devices must be provided but only the axes of the grinding rollers are received in accordance with carriers have to.
- Figs. 15 and 16 show an apparatus for dressing (also peeling called) a grinding roller 101, which rotatable in rotary bearings 122 and driven is stored, said pivot bearing is made of a lower half bearing 123 and an upper bearing half 124 together to remotely upper bearing half 124 to be able to remove the roller 101 in direction A. It It should be understood that one previously between the axis of rotation 104 of the grinding roller 101 and a motor 128 provided clutch 126 must be opened.
- the pivot bearings 122 are supported on bearing supports 121, which in turn are provided on spindle bearings 120.
- the spindle bearings 120 are used for rotatably receiving a threaded spindle 119, soft a movable in a base plate 114 sliding member 115 reciprocates along the grinding roller 101, which is a double-headed arrow P is shown on a dressing tool 117.
- the dressing tool 117 is connected via a carrier 116 with the sliding element 115 and has an adjustable turret 118, softer predetermined can be advanced against the grinding roller 101.
- an adjustable turret 118 softer predetermined can be advanced against the grinding roller 101.
- the spindle 119 is driven by a drive motor 127, which by means of a Clutch 125 is connected to the spindle 119, driven.
- a controller about the direction of rotation of the drive motor 127 at the end of the Movement path of the Abziehsteines 118 to change is not shown here and described and not essential to the invention.
- the drive motor 127 is provided on a motor base plate 129, which associated with the base plate 114 is. Also, the drive motor 128 rests on a motor base plate 130, which is supported accordingly (not shown).
- the present invention is not limited to the illustrated embodiments limited.
- the reference cover rod 30 is also a counterpart selectable, which has the predetermined ideal line.
- the resulting The gap between the ideal line and the flat bar can then be used for Measurement of the grinding result can be used.
- a different compensation device than that shown here, can be used, to use the procedure for measuring the ground flat fittings to be able to.
- a grinding device is in addition to the illustrated grinding roller Also a traversing grinding wheel or a sanding block possible.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Description
- Figur 1
- eine Prinzipskizze einer Karde mit Deckeln, welche ohne Kompensationsvorrichtung geschliffen wurden,
- Figur 2
- eine Prinzipskizze einer Karde mit Deckeln, welche mit Kompensationsvorrichtung geschliffen wurden,
- Figur 3
- eine Prinzipskizze zum Messen des Spaltes zwischen zwei Deckelstäben,
- Figur 4
- zwei aufeinander angeordnete Deckelstäbe,
- Figur 5
- ein Ausführungsbeispiel einer Kompensationsvorrichtung,
- Figur 6
- ein Ausführungsbeispiel einer Schleifvorrichtung in Seitenansicht,
- Figur 7
- ein Ausführungsbeispiel einer Schleifvorrichtung in Vorderansicht.
- Figur 8
- eine halbschematisch dargestellte Schleifwalze mit einer Abrichtart gemäß des Standes der Technik sowie einer erfindungsgemässen Abrichtart.
- Figur 9
- eine Schleifwalze, abgerichtet gemäß Stand der Technik, in Blickrichtung C von Fig. 8
- Figur 10
- eine erfindungsgemäss abgerichtete Schleifwalze, in Blickrichtung C von Fig. 8
- Figur 11
- eine erfindungsgemässe Schleifwalze, drehbar gelagert, in Blickrichtung D von Fig. 10
- Figur 12
- einen Querschnitt durch die Fig. 11 entlang der Schnittlinien I-I
- Figur 13
- die Anwendung der erfindungsgemässen Schleifwalze an einer Faserbehandlungswalze, mit zwei Arten der Anwendung, halbschematisch dargestellt
- Figur 14
- eine Seitenansicht der Fig. 13, in Blickrichtung B in Fig. 13
- Figur 15
- eine Abrichtvorrichtung für die erfindungsgemässe Schleifwalze, halbschematisch dargestellt
- Figur 16
- ein Schnitt durch die Fig. 15 entlang den Schnittlinien II - II
Claims (10)
- Verfahren zum Schleifen so genannter Garnituren von Faserbehandlungswalzen (108), beispielsweise an einer Karde, mittels einer Schleifwalze (101), dadurch gekennzeichnet, dass die Schleifwalze (101) in einem Umfangsbereich der Faserbehandlungswalze (108) vor oder nach der obersten Mantellinie in eine von einer Parallellage zur Faserbehandlungswalze (108) abweichenden Lage gegen die Faserbehandlungswalze (108) gebracht wird, um dabei die Garnituren zu schleifen, derart, dass die Berührungslinie der Schleifwalze (101) über ihre ganze Länge anliegt und dabei eine entsprechende Bogenlinie an der Oberfläche der Faserbehandlungswalze (108) bildet.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der an beiden Enden gelagerten, drehenden Schleifwalze (101) beim Abrichten eine rotationshyperbotoidförmige Form gegeben wird.
- Verfahren nach einem oder mehreren der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Lage der Schleifwalze (101) anpassbar ist, bis die genannte Berührungslinie entsteht.
- Schleifwalze für das Ausführen des Verfahrens nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die abgerichtete Schleifwalze eine rotationshyperboloide Mantelfläche aufweist.
- Vorrichtung mit Faserbehandlungswalzen (108), insbesondere eine Karde, dadurch gekennzeichnet, dass an der die Faserbehandlungswalzen (108) beinhaltenden Vorrichtung Mittel vorgesehen sind um die Schleifwalze einzubringen derart, dass die passende Lage der Drehachse der Schleifivalze (101) an der Faserbehandlungswalze (108) für das Durchführen des Verfahren nach Anspruch 1, 2 oder 3 gewährleistet wird.
- Vorrichtung nach Anspruch 5, dadurch gekennzeichnet, dass die Mittel verstellbare Drehlager (122) sind, welche in ihrer Lage anpassbar sind.
- Vorrichtung nach Anspruch 5 oder 6 mit einem Schleifwalze nach Anspruch 4.
- Abrichtvorrichtung für eine Schleifwalze nach Anspruch 4, wobei einer Halterung für die Schleifwalze (101) auf ein Maschinenbett angeordnet ist, mit einem Antrieb zum Drehen der Schleifwalze (101) um die eigene Längsachse und mit einer Linearführung für ein Abrichtelement (z. B. ein Diamant)(117), das durch eine gerade Bewegung parallel zur Drehachse der Schleifwalze (101) bewegt werden kann, dadurch gekennzeichnet, dass das Abrichtelement (117) unterhalb der Schleifwalze (101) angeordnet ist, so dass die Schleifwalzen (101) von unten her, gegen die Schleifwalze (101) gerichtet, abrichtet wird.
- Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass eine weitere Linearführung auf dem Bett vorgesehen ist, um einen Deckelstab der Schleifwalze (101) an einer vom Element abgerichteten Stelle zuzustellen.
- Vorrichtung nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass die Schleifwalze (101) in der Halterung entfernbar aufgenommen ist.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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CH107598 | 1998-05-14 | ||
CH107598 | 1998-05-14 | ||
DE19837145 | 1998-08-17 | ||
DE1998137145 DE19837145A1 (de) | 1998-08-17 | 1998-08-17 | Verfahren zum Messen von geschliffenen Deckelgarnituren und Vorrichtung zum Schleifen von Deckelgarnituren |
EP99109799A EP0957188B1 (de) | 1998-05-14 | 1999-05-12 | Schleifen von Arbeitselementen einer Karde |
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EP99109799A Division EP0957188B1 (de) | 1998-05-14 | 1999-05-12 | Schleifen von Arbeitselementen einer Karde |
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EP1195457A2 EP1195457A2 (de) | 2002-04-10 |
EP1195457A3 EP1195457A3 (de) | 2002-05-22 |
EP1195457B1 true EP1195457B1 (de) | 2005-03-16 |
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EP01121415A Expired - Lifetime EP1195457B1 (de) | 1998-05-14 | 1999-05-12 | Schleifen von Arbeitselementen einer Karde |
EP99109799A Expired - Lifetime EP0957188B1 (de) | 1998-05-14 | 1999-05-12 | Schleifen von Arbeitselementen einer Karde |
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EP99109799A Expired - Lifetime EP0957188B1 (de) | 1998-05-14 | 1999-05-12 | Schleifen von Arbeitselementen einer Karde |
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DE (2) | DE59903892D1 (de) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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DE10258789A1 (de) * | 2002-12-16 | 2004-07-08 | Graf + Cie Ag | Vorrichtung und Verfahren zum Bearbeiten von Faserverarbeitungsgarnituren |
DE10325273A1 (de) † | 2003-06-03 | 2004-12-23 | Maschinenfabrik Rieter Ag | Anpassung der Kardeelementen an Wärmeausdehnungseffekten |
DE102007011984A1 (de) | 2007-03-09 | 2008-09-11 | TRüTZSCHLER GMBH & CO. KG | Vorrichtung an einer Karde oder Krempel zum Schleifen einer Faserverarbeitungsgarnitur, die auf einer rotierenden Trommel oder einem Deckel angeordnet ist |
CH704443A1 (de) * | 2011-02-01 | 2012-08-15 | Rieter Ag Maschf | Vorrichtung zur Befestigung einer flexiblen Garnitur. |
CN110318125B (zh) * | 2019-08-01 | 2023-06-13 | 海宁纺织机械有限公司 | 一种起毛机针布智能磨针机及其实现方法 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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FR318473A (fr) * | 1902-02-11 | 1902-10-16 | Scrive | Machine à aiguiser en pointe d'aiguille, les fils métalliques des rubans de cardes |
CH281392A (de) * | 1952-01-04 | 1952-03-15 | Honegger & Co Vorm Emil Honegg | Kardendeckel-Schleifmaschine. |
US3881281A (en) * | 1973-03-07 | 1975-05-06 | John D Hollingsworth | Method of grinding card clothing |
JPS56114651A (en) * | 1980-02-12 | 1981-09-09 | Haruhiko Machida | Hyperboloid manufacturing method |
JPS63295169A (ja) * | 1987-05-27 | 1988-12-01 | Kurabo Ind Ltd | 針布用グラインダ |
EP0395576A1 (de) * | 1989-04-28 | 1990-10-31 | Moser, Jean P. Schleifmaschinen | Rundschleifmaschine mit schwenkbarem Werkstücktisch |
DE3928888A1 (de) * | 1989-08-31 | 1991-03-07 | Benteler Werke Ag | Vorrichtung zum glaetten der oberflaeche einer dornstange |
DE59304779D1 (de) * | 1992-04-07 | 1997-01-30 | Rieter Ag Maschf | Gesteuertes Garniturschleifen |
-
1999
- 1999-05-12 DE DE59903892T patent/DE59903892D1/de not_active Expired - Fee Related
- 1999-05-12 EP EP01121415A patent/EP1195457B1/de not_active Expired - Lifetime
- 1999-05-12 EP EP99109799A patent/EP0957188B1/de not_active Expired - Lifetime
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Also Published As
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EP1195457A2 (de) | 2002-04-10 |
DE59911778D1 (de) | 2005-04-21 |
EP0957188A1 (de) | 1999-11-17 |
EP0957188B1 (de) | 2003-01-02 |
EP1195457A3 (de) | 2002-05-22 |
DE59903892D1 (de) | 2003-02-06 |
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