EP1172158B1 - Procédé et dispositif de coulée continue de métaux - Google Patents

Procédé et dispositif de coulée continue de métaux Download PDF

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Publication number
EP1172158B1
EP1172158B1 EP00125142A EP00125142A EP1172158B1 EP 1172158 B1 EP1172158 B1 EP 1172158B1 EP 00125142 A EP00125142 A EP 00125142A EP 00125142 A EP00125142 A EP 00125142A EP 1172158 B1 EP1172158 B1 EP 1172158B1
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EP
European Patent Office
Prior art keywords
magnetic field
mold
moving
iron core
molten metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00125142A
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German (de)
English (en)
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EP1172158A1 (fr
Inventor
Hiroshi Kawasaki Steel Corporation Yamane
Nagayasu Kawasaki Steel Corporation BESSHO
Yuji Kawasaki Steel Corporation MIKI
Tadasu Kawasaki Steel Corporation Kirihara
Shuji c/o Techn. Res. Labor. Takeuchi
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JFE Steel Corp
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JFE Steel Corp
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Filing date
Publication date
Priority claimed from JP2000207972A external-priority patent/JP4427875B2/ja
Priority claimed from JP2000207973A external-priority patent/JP3520841B2/ja
Application filed by JFE Steel Corp filed Critical JFE Steel Corp
Priority to EP04025797A priority Critical patent/EP1508389A3/fr
Publication of EP1172158A1 publication Critical patent/EP1172158A1/fr
Application granted granted Critical
Publication of EP1172158B1 publication Critical patent/EP1172158B1/fr
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/10—Supplying or treating molten metal
    • B22D11/11—Treating the molten metal
    • B22D11/114—Treating the molten metal by using agitating or vibrating means
    • B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields

Definitions

  • the present invention relates to a continuous casting method and apparatus for effecting flow control of molten steel using a magnetic field during continuous casting of steel.
  • an immersion nozzle In continuous casting, an immersion nozzle is often used to pour a molten metal into a casting mold. If the flow speed of the surface molten metal is too high at that time, mold flux on the surface of the molten metal is entrained (or involved) into a body of the molten metal, and if the flow speed of the surface molten metal is too low, the molten metal stagnates and segregates there, thus finally giving rise to surface segregation.
  • a method of applying a static magnetic field and/or a moving magnetic field (AC moving magnetic field) to the molten metal in the mold for controlling the flow speed of the molten metal for controlling the flow speed of the molten metal.
  • the known method has problems as follows.
  • a static magnetic field is applied to brake a flow of the molten metal (for electromagnetic braking)
  • segregation tends to occur readily, particularly in a position where the molten metal stagnates.
  • a moving magnetic field is applied to agitate the molten metal (for electromagnetic agitation)
  • entrainment of the mold flux (flux entrainment) tends to occur readily in a position where the flow speed of the molten metal is high.
  • Japanese Unexamined Patent Application Publication No. 9-182941 discloses a method of periodically reversing the direction, in which a molten metal is agitated by a moving magnetic field, to prevent inclusions from diffusing downward from an agitation area.
  • Japanese Unexamined Patent Application Publication No. 8-187563 discloses a method of preventing a breakout by changing the magnitude of a high-frequency electromagnetic force depending on vibration of a casting mold.
  • Japanese Unexamined Patent Application Publication No. 8-155605 discloses a method of applying a horizontally moving magnetic field at frequency of 10 - 1000 Hz through conductive layers, each of which has low electrical conductivity and is formed to extend continuously in the direction of transverse width of a casting mold, and imposing a pinching force on a molten metal so that a contact pressure between the casting mold and the molten metal is reduced.
  • Preferred embodiments of the inventive apparatuses are defined in dependent sub-claims 7 and 9, respectively.
  • a non-moving, vibrating magnetic field is applied to a molten metal in a casting mold under continuous casting to impose only vibration on the molten metal. Because of applying a non-moving magnetic field, a bulk flow (macro flow) of the molten metal is not produced, unlike in the case of applying a moving magnetic field, and therefore flux entrainment does not readily occur. Also, because of applying a vibrating magnetic field, minute vibration of the molten metal is generated in the vicinity of the solidification interface.
  • the generated minute vibration contributes to not only preventing capture of foreign matter (bubbles and non-metal inclusions) by the solidification interface, but also holding down uneven solidification in the vicinity of a meniscus area (the surface of the molten steel) which is responsible for surface segregation.
  • the non-moving, vibrating magnetic field can be created, by way of example, as shown in Figs. 2 and 3.
  • a number of electromagnets 7, each comprising an iron core 8 and a coil 9 wound around the iron core 8, are arranged on both sides of a casting mold 6 in an opposing relation in the direction of transverse width of the mold to lie side by side in the direction of longitudinal width of the mold, and a single-phase AC current is supplied to each coil 9.
  • numeral 20 in Figs. 2 and 3 denotes a magnetic force line.
  • each pair of opposing coils 9, 9 are wound in the same direction (x, x or y, y), and pair of adjacent coils 9, 9 on the same side of the mold are wound in opposite directions (x, y).
  • a single-phase AC current is then supplied to each of the coils 9 thus wound. Therefore, magnetic forces developed between every two electromagnets 7, 7 arranged adj acent to each other on the same side are reversed in direction repeatedly over time. As a result, only vibrating flows 10 in the direction of longitudinal width of the mold are induced in the molten metal and no bulk flows are produced.
  • each pair of opposing coils 9, 9 are wound in opposite directions (x, y), and pair of adjacent coils 9, 9 on the same side are wound in the same direction (x, x or y, y).
  • a single-phase AC current is then supplied to each of the coils 9 thus wound. Therefore, magnetic forces developed between every two opposing electromagnets 7, 7 are reversed in direction repeatedly over time. As a result, only vibrating flows 11 in the direction of transverse width of the mold are induced in the molten metal and no bulk flows are produced.
  • a moving magnetic field is created, by way of example, as shown in Fig. 4.
  • a number of electromagnets 7, each comprising an iron core 8 and a coil 9 wound over the iron core 8, are arranged on both sides of a casting mold 6 in an opposing relation in the direction of transverse width of the mold to lie side by side in the direction of longitudinal width of the mold, and a three-phase AC current is supplied to each coil 9.
  • letters u, v and w denote different three phases of the three-phase AC current.
  • the left six coils and right six coils are wound in opposite directions (x, y) .
  • the iron cores of the electromagnets are constructed as individual single iron cores separate from each other in Figs. 2 and 3, this aspect of the present invention may also implemented by using a comb-shaped iron core 13 as shown in Fig. 5 having comb teeth portions 14 over which the coils 9 are fitted.
  • This construction is advantageous in that fabrication of the electromagnets is facilitated because the electromagnets can be fabricated by providing one comb-shaped iron core 13 on each side of the casting mold 6 in the direction of transverse width of the mold and fitting the coils 9 over the comb teeth portions 14 in a one-to-one relation.
  • the single-phase AC current supplied to the coils 9 preferably has frequency of 0.10 - 60 Hz. Setting the frequency to be not lower than 0.10 Hz makes it possible to increase the skin effect, to concentrate the vibration in the vicinity of the solidification interface, and to enhance the effect of preventing the capture of foreign matter. However, if the frequency exceeds 60 Hz, a vibration urging force is reduced down to a level close to viscosity resistance of the molten metal, whereby vibration of the molten metal is weakened and the effect of preventing the capture of foreign matter is lessened.
  • casting of a high-quality metal slab can be achieved which is free from surface segregation, contains less foreign matter (bubbles and non-metal inclusions) captured in the cast slab, and suffers from less flux entrainment.
  • the electromagnets are preferably disposed in positions close to the surface of the molten metal, but similar advantages can also be obtained even when the electromagnets are disposed in positions lower than the nozzle ejection hole.
  • Bubble/Inclusion Amount Non-metal inclusions were extracted by the slime extracting process from a portion of the cast slab at a position corresponding to a 1/4 thickness thereof, and the weight of the extracted inclusions was measured (the number of bubbles was measured by slicing a surface layer of the cast slab and counting the number of bubbles observed with a transmitted X ray).
  • Example 1 since the frequency was too low, i.e., 0.05 Hz, a macro flow was partly induced in the molten steel and the flux-based surface defects were increased to some extent. Also, in Example 8, since the frequency was too high, i.e., 65 Hz, the vibration was weakened and the number of bubbles and inclusions was increased to some extent.
  • coils (DC supplied coils) 18, to which a DC current is supplied to produce DC magnetic fields (equivalent to static magnetic fields), and coils (AC supplied coils) 19, to which an AC current is supplied to produce fixed AC magnetic fields, are wound over a common iron core 8 as shown.
  • Two iron cores 8 are disposed to extend respectively along outer surfaces of long sides of a casting mold 6 such that directions of the magnetic fields (i.e., directions 20 of the DC magnetic fields and directions 21 of the AC magnetic fields) are aligned with the direction of transverse width of the mold, and one or more (six on each of the upper and lower sides in the illustrated apparatus) pairs of magnetic poles 22 are positioned to face each other above and below an ejection port of an immersion nozzle 1.
  • a single- or three-phase AC current is supplied to each of the AC supplied coils 19 which are arranged to lie side by side in the direction of longitudinal width of the casting mold 6.
  • the phase of a waveform representing an intensity distribution in the direction of longitudinal width of the mold is not changed over time (that is to say, a wave does not move in the direction of longitudinal width of the mold).
  • the so-called conventionally employed moving magnetic field is produced by arranging AC supplied coils in division to three sets and supplying three-phase AC currents to the three sets of coils with different phases from each other. In a magnetic field thus produced, the phase of a waveform representing an intensity distribution in the direction of longitudinal width of the mold is changed over time.
  • the fixed AC magnetic field employed in the present invention means an AC magnetic field in which a wave does not move in a certain direction, unlike the conventionally employed moving magnetic field (moving AC magnetic field) . Even with the use of a multi-phase AC current, it is also possible to produce an AC magnetic field, in which a wave does not move in a certain direction, by arranging the coils in a proper layout.
  • An AC component of the electromagnetic force causes disorder in the molten steel flow 25, whereby movement of heat and material is activated and the Washing effect is also promoted. Since an AC magnetic field is gradually attenuated due to the skin effect as it approaches the interior of a material, the electromagnetic pumping force is relatively large near a widthwise surface a solidified shell, but relatively small near the center of the molten steel in the direction of transverse width of the mold. A DC magnetic field is hardly attenuated across the overall transverse width of the mold.
  • a DC component of the electromagnetic force i.e., an electromagnetic braking force acting to brake the molten steel prevails over the periodically varying component that is attenuated there.
  • an electromagnetic braking force acting to brake the molten steel
  • the AC and DC superimposed magnetic field is preferably applied from one or more pairs of magnetic poles 22 disposed in an opposing relation above and/or below the ejection port of the immersion nozzle 1, as shown in Fig. 6.
  • Applying the AC and DC superimposed magnetic field above the ejection port of the immersion nozzle 1 can hold down the occurrence of the vortex and stagnation in the meniscus area, and applying it below the ejection port of the immersion nozzle 1 can promote braking against the downward flow from the immersion nozzle 2 and enlarge the range within which the Washing effect exerts.
  • the magnetic field can be symmetrically applied from both the sides of the casting mold in the direction of transverse width of the mold.
  • the molten steel flow is disordered near the widthwise surface of the solidified shell more evenly in the direction of longitudinal width of the mold, and the Washing effect can be developed thoroughly in the direction of longitudinal width of the mold with more ease.
  • the AC supplied coils 19 and the DC supplied coil 18 are preferably wound over the same iron core 8, as shown in Fig. 6, for ease in positioning of the applied magnetic fields, aligned application of the AC and DC superimposed magnetic field to the desired positions, and independent adjustment of DC and AC components of the superimposed magnetic field.
  • the AC supplied coils 19 are each preferably wound over one of a plurality of magnetic poles 22 which are formed by branching a front end portion of the iron core 8 into the shape of comb teeth, whereas the DC supplied coil 18 may be wound over a root (referred to as a "common pole") in common to the magnetic poles 22 formed side by side in the shape of comb teeth at the front end portion of the iron core 8.
  • the AC magnetic field preferably has frequency of 0.01 - 50 Hz. If the frequency is lower than 0.01 Hz, the intensity of a produced electromagnetic force becomes insufficient, and if the frequency exceeds 50 Hz, it is difficult for the molten metal flow to follow changes of the electromagnetic force. In any case, it is difficult to make the molten metal flow disordered satisfactorily near the widthwise surface of the solidified shell.
  • a strand of low carbon-and-Al killed steel being 1500 mm wide and 220 mm thick was cast by pouring the molten killed steel at a casting rate of 1.8 m/min and 2.5 m/min and an immersion nozzle ejection angle of 15° downward from the horizontal with a continuous casting machine of the vertical bending type.
  • experiments were conducted by employing the apparatus shown in Fig. 6, and applying magnetic fields to a portion of the strand corresponding to the mold position under various conditions of applying the magnetic fields as listed in Table 3.
  • a cast slab was subjected to measurement of a surface defect index determined by inspecting surface defects of a steel plate after being rolled, and a machining crack index determined by inspecting inclusion-based machining cracks caused during pressing of a steel plate.
  • the surface defect index and the machining crack index are each defined as an index that takes a value of 1.0 when electromagnetic flow control is not carried out.
  • the intensity of the AC magnetic field is represented by an effective value of the magnetic flux density at an inner surface position of a mold copper plate when the AC magnetic field is solely applied
  • the intensity of the DC magnetic field is represented by a value of the magnetic flux density at the center of the cast slab in the direction of thickness thereof when the DC magnetic field is solely applied.
  • the pole in which the intensities of both the AC and DC magnetic fields are not 0 T, represents a pole to which the AC and DC superimposed magnetic field was applied.
  • the conditions 1 to 5 represent Comparative Examples departing from the scope of the present invention, and the condition 6 represents Example falling within the scope of the present invention.
  • Measurement results of the surface defect index and the machining crack index are also listed in Table 3. Note that the measured result is expressed by an average of two values measured for two different casting rate conditions.
  • Example of Table 3 employed the condition 6 in which the fixed AC magnetic field was applied instead of the moving magnetic field employed in the condition 5.
  • the electromagnetic pumping force was caused to act upon the widthwise surface of the solidified shell to enhance the Washing effect
  • the electromagnetic braking force was caused to act upon a central portion of the cast slab in the direction of thickness thereof to reduce the flow speeds of the molten steel flows (upward and downward flows branched from the ejected flow) and to promote creation of laminar flows.
  • generation of the circulating flow in the meniscus area could be held down, and the vortex and stagnation were avoided from being produced there.
  • both the surface defect index and the machining crack index could be reduced down to 0.05 that was not obtained with Comparative Examples.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Claims (9)

  1. Procédé de coulée des métaux, en continu, comprenant l'application d'un champ magnétique vibrant immobile généré par un courant CA de 60 Hz, voire moins, sur un métal fondu, dans un moule de coulée, afin de n'imposer que des vibrations sur le métal fondu, dans lequel le champ magnétique immobile est défini de telle sorte qu'une onde représentant une répartition d'intensité dans la direction de la dimension longitudinale du moule ne se déplace pas dans une certaine direction.
  2. Procédé selon la revendication 1, dans lequel ledit champ magnétique vibrant immobile est produit en agençant des électroaimants, dont chacun comprend un noyau de fer et une bobine enroulée sur le noyau de fer, dans une relation face à face sur les côtés opposés dudit moule, le long d'une dimension transversale de celui-ci, afin de se trouver côte à côte, le long d'une dimension longitudinale dudit moule, et en fournissant un courant CA monophasé à chaque bobine.
  3. Procédé selon la revendication 2, dans lequel ledit noyau de fer comprend des noyaux de fer individuels séparés les uns des autres, ou un noyau de fer en forme de peigne, présentant une partie en dents de peigne sur laquelle les bobines sont enroulées.
  4. Procédé selon la revendication 1, dans lequel un champ magnétique CC et un champ magnétique CA destinés à produire ledit champ magnétique vibrant immobile sont appliqués de manière superposée le long d'une dimension transversale dudit moule.
  5. Procédé selon la revendication 4, dans lequel le champ magnétique superposé est appliqué à partir d'au moins une paire de pôles magnétiques agencés pour se faire face au-dessus et/ou en dessous d'un port d'éjection d'une buse immergée.
  6. Appareil pour la coulée, en continu, de métaux fondus, le métal fondu étant coulé, en continu, en utilisant un moule de coulée, ledit appareil comprenant :
    un moyen d'application d'un champ magnétique vibrant, immobile, au métal fondu, dans ledit moule, afin de n'imposer que des vibrations au métal fondu, ledit champ magnétique immobile est défini de telle sorte qu'une onde représentant une répartition d'intensité dans la direction de la dimension longitudinale du moule ne se déplace pas dans une certaine direction ;
    des électroaimants, dont chacun comprend un noyau de fer et une bobine enroulée sur le noyau de fer, lesdits électroaimants étant agencés dans une relation face à face sur les côtés opposés dudit moule, le long d'une dimension transversale de celui-ci, afin de se trouver côte à côte, le long d'une dimension longitudinale dudit moule ; et
    un moyen de fourniture d'un courant CA monophasé de 60 Hz, voire moins, à chaque bobine.
  7. Appareil selon la revendication 6, dans lequel ledit noyau de fer comprend des noyaux de fer individuels séparés les uns des autres, ou un noyau de fer en forme de peigne, présentant une partie en dents de peigne sur laquelle les bobines sont enroulées.
  8. Appareil pour la coulée, en continu, de métaux fondus, le métal fondu étant coulé, en continu, en utilisant un moule de coulée, ledit appareil comprenant :
    une bobine alimentée avec un courant CC afin de produire un champ magnétique CC et une bobine alimentée avec un courant CA de 60 Hz, voire moins, afin de produire un champ magnétique vibrant immobile, les deux dites bobines étant enroulées sur chacun desdits noyaux de fer communs,
    lesdits noyaux de fer étant agencés autour dudit moule de telle façon qu'une direction des champs magnétiques produits par lesdites bobines est alignée avec une dimension transversale dudit moule,
    dans lequel ledit champ magnétique immobile est défini de telle sorte qu'une onde représentant une répartition d'intensité dans la direction de la dimension longitudinale du moule ne se déplace pas dans une certaine direction.
  9. Appareil selon la revendication 8, dans lequel les pôles magnétiques dudit noyau de fer sont agencés en au moins une paire pour se faire face au-dessus et/ou en dessous d'un port d'éjection d'une buse immergée.
EP00125142A 2000-07-10 2000-11-17 Procédé et dispositif de coulée continue de métaux Expired - Lifetime EP1172158B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP04025797A EP1508389A3 (fr) 2000-07-10 2000-11-17 Procédé et dispositif pour la coulée continue de métaux

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2000207972A JP4427875B2 (ja) 2000-07-10 2000-07-10 金属の連続鋳造方法
JP2000207973 2000-07-10
JP2000207972 2000-07-10
JP2000207973A JP3520841B2 (ja) 2000-07-10 2000-07-10 金属の連続鋳造方法

Related Child Applications (1)

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EP04025797A Division EP1508389A3 (fr) 2000-07-10 2000-11-17 Procédé et dispositif pour la coulée continue de métaux

Publications (2)

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EP1172158A1 EP1172158A1 (fr) 2002-01-16
EP1172158B1 true EP1172158B1 (fr) 2005-02-02

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EP04025797A Withdrawn EP1508389A3 (fr) 2000-07-10 2000-11-17 Procédé et dispositif pour la coulée continue de métaux
EP00125142A Expired - Lifetime EP1172158B1 (fr) 2000-07-10 2000-11-17 Procédé et dispositif de coulée continue de métaux

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US (2) US6712124B1 (fr)
EP (2) EP1508389A3 (fr)
KR (1) KR100740814B1 (fr)
CN (1) CN1258414C (fr)
CA (2) CA2646757A1 (fr)
DE (1) DE60017885T2 (fr)
TW (1) TW555604B (fr)

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KR101745020B1 (ko) * 2011-12-13 2017-06-21 현대자동차주식회사 자기유변 효과를 증진시키기 위한 이방성 자기유변 탄성체 제조용 전자석 장치
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CZ309098B6 (cs) * 2021-05-28 2022-01-26 Technická univerzita v Liberci Způsob a zařízení pro přípravu kovové pěny
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US7628196B2 (en) 2009-12-08
KR20020005949A (ko) 2002-01-18
CN1258414C (zh) 2006-06-07
CN1332049A (zh) 2002-01-23
DE60017885D1 (de) 2005-03-10
EP1508389A2 (fr) 2005-02-23
EP1508389A3 (fr) 2005-05-04
TW555604B (en) 2003-10-01
CA2325808A1 (fr) 2002-01-10
CA2325808C (fr) 2010-01-26
EP1172158A1 (fr) 2002-01-16
DE60017885T2 (de) 2005-06-23
KR100740814B1 (ko) 2007-07-19
CA2646757A1 (fr) 2002-01-10
US20040182539A1 (en) 2004-09-23

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