EP1005968B1 - Appareil pour la formation de couches décoratives - Google Patents

Appareil pour la formation de couches décoratives Download PDF

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Publication number
EP1005968B1
EP1005968B1 EP99122439A EP99122439A EP1005968B1 EP 1005968 B1 EP1005968 B1 EP 1005968B1 EP 99122439 A EP99122439 A EP 99122439A EP 99122439 A EP99122439 A EP 99122439A EP 1005968 B1 EP1005968 B1 EP 1005968B1
Authority
EP
European Patent Office
Prior art keywords
decorative material
container
containers
decorative
slide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP99122439A
Other languages
German (de)
English (en)
Other versions
EP1005968A3 (fr
EP1005968A2 (fr
Inventor
Guido Dillenburger
Markus Gessner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
V&B Fliesen GmbH
Original Assignee
Villeroy and Boch Fliesen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Villeroy and Boch Fliesen GmbH filed Critical Villeroy and Boch Fliesen GmbH
Publication of EP1005968A2 publication Critical patent/EP1005968A2/fr
Publication of EP1005968A3 publication Critical patent/EP1005968A3/fr
Application granted granted Critical
Publication of EP1005968B1 publication Critical patent/EP1005968B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0446—Ornamental plaques, e.g. decorative panels, decorative veneers bearing graphical information
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386—Cleaning

Definitions

  • the invention relates to a device for the formation of decorative layers in the production of tiles with a stencil to be placed on a support, which limits several fields for the assignment of decorative material on the layer carrier, a device for applying the decorative material on the substrate with several each one of Fields associated decorative material containers above the template, wherein provided in the container bottom at least one, closable by a slide discharge opening for decorative material and the slide as common opening and closing of the discharge all the discharge common slide is formed, which has through holes corresponding to the hole pattern of the discharge.
  • the template has the fields against each other delimiting webs, which are relatively thin, so that after lifting the stencil from the substrate, the applied to the individual fields decorative materials with each other form relatively sharp lines of shock according to an insert decor.
  • the template of this known device is formed like a grid with the same size grid fields.
  • Containers extending over the grid template cover different areas of the grid template while covering grid fields in different numbers. Depending on which, with which container the respective grids In connection, the individual grid fields receive different decorative materials.
  • the decorative material containers have congruent bottoms to the fields of the template and a plurality of discharge openings are arranged distributed over the respective trays.
  • the present invention has for its object to simplify the known from EP-A-693352 device constructive.
  • the container bottoms are distributed congruent with the associated fields and a plurality of discharge openings on the container bottoms to achieve uniform coverage of the fields with decorative material, and that the means for applying decorative material on the substrate for applying the The decorative materials discharged from the containers are provided directly on a tile press stamp forming the substrate.
  • uniform decor layers in the individual fields can be generated directly on a tile press die used for tile production by temporarily opening all discharge openings by means of the slide in an efficient manner.
  • the applicator is provided for covering the panels using the gravity of the decorative material, in particular using a flowable decorative material in powder or granular form.
  • a slider For metered application of decorative material from the reservoirs, a slider is used, which releases the discharge openings of the container for the application of decorative material.
  • all outlet openings for the simultaneous application of decorative material to all fields can be opened and closed by a single slider operation. The required displacement depends on the largest available opening diameter.
  • the container bottoms are formed with little design effort by a common base plate of all decorative material containers.
  • a continuous base plate may advantageously have a hole pattern forming the discharge openings for all decorative material containers.
  • the containers have, over their entire height, a horizontal cross-section corresponding to the container bottom, so that these containers can be formed by vertically subdividing an outer container with the base plate as container bottom.
  • the reference numeral 1 denotes a container arrangement with a bottom plate 2 in the figures. With the bottom plate 2, the container assembly is placed over a slider 21 on a flange 3 of a template 4.
  • the template 4 is provided for placement on a press die, not shown in the figures, of a press used for the production of tiles.
  • the container assembly 1 consists of an outer container 5, which has a square cross section in the described embodiment, and the container walls extending vertically from the bottom plate 2.
  • the container assembly 1 comprises further containers 6 to 10.
  • the containers 6 to 10 are formed by a vertically extending from the bottom plate 2 cylinder wall 11 and vertically extending from the bottom plate 2 cylinder wall sections 12 to 15.
  • the cylinder wall sections 12 to 15 divide the cylinder interior formed by the cylinder wall 11.
  • the bottom plate 2 is provided in the region of the container 5 to 10 with a grid of holes 20, while an impenetrable part of the bottom plate protrudes on all sides beyond the outer container 5 also.
  • the slide 21 shown separately in Fig. 4 has a grid of holes 22 which is congruent to the grid of the holes 20 of the bottom plate 2.
  • the reference numerals 23 to 25 are provided in the slider 21 provided slots.
  • the slider 21 further includes a handle 26 which is attached to a hole-free slide portion 27.
  • bolts 28 to 30 extend from the flange 3.
  • a flange part 3 of the flange 3 extends in its cross-section to the outer container 5, reinforced by diagonal carrier parts 32 and 33 is, which are equal in height to the frame part 31.
  • the reference numeral 46 denotes a held on the diagonal supports 32 and 33 annular boundary web, which corresponds in cross-section of the cylinder wall 11 of the container assembly 1.
  • the cylinder wall sections 12 to 15 corresponding template web sections are designated in Figs. 5 and 6 with the reference numerals 34 to 37.
  • the template web sections 34 to 37 are each provided with a recess on a part projecting beyond the annular web 46. Of these, the recesses 38 and 39 are visible in FIG. Between the shorter distances between the intersections of the template web sections 34 to 37 and the annular web 33, the annular web 33 also has a height corresponding to the recesses 38 and 39 recess, of which in Fig. 6, the recess 40 is visible.
  • the slide 21 is first placed on the template 4, wherein the bolts 28 to 30 come into engagement with the oblong holes 23 to 25. Thereafter, the container assembly 1 with its base plate 2 placed on the slider 21, wherein the bolts 28 to 30 provided holes pierced, which are introduced into the mounting bracket 16 to 18 and the base plate 2.
  • the bolts could have a thread and screw fasteners may be provided which prevents lifting of the container assembly 1 of the slider 21, but leaves enough play, so that the slider along the slots 23 to 25, guided by the bolts 28th until 30, can be moved.
  • the individual containers 5 to 10 of the container arrangement 1 can be filled with a decor material supply, wherein e.g. in the container 6 to 10, a white decorative material and the outer container 5 and the inner container 10, a black decorative material can be filled.
  • the device is placed on the above-mentioned Fliesenpreßstkov, wherein the template web sections 34 to 37 and the annular web 33 come over the greater part of the web length with its lower edge in abutment against the ram.
  • An outer boundary corresponding to the cross-section of the outer container 5 is formed in that said tile press ram is lowered into a guide laterally delimiting the pressing volume.
  • annular web 33 and the template web sections 34 to 37 Due to this lateral boundary, the annular web 33 and the template web sections 34 to 37, a total of five mutually delimited fields 41 to 45 are formed on the tile stamp, as shown in FIG. 7 can be seen.
  • the relationship between an inner and outer part of the panel 41 is made by said recesses 38 to 40 in the template web sections and the annular web, respectively.
  • the slider is moved over the length of the elongated holes 23 to 25, wherein the hole pattern 22 of the slider 21 comes to coincide with the hole pattern 20 of the base plate 2.
  • This can flowable decorative material on the formed by the Fliesenpreßstempel layer carrier.
  • the relatively narrow pitch pattern ensures a uniform distribution of the material on the substrate.
  • the fields 42 to 45 can be covered with white decorative composition, while on the field 41 black decorative mass passes.
  • the slide For metering the amount of material applied, the slide is left for a predetermined time in the open state and then moved to close the outlet openings of the container 5 to 10 again by the length of the slots 23 to 25.
  • the flow rate of the flowable filling material per unit time is largely independent of the filling level. Although the material used is flowable, but nevertheless in the solid state, gravitational influences on the flow rates are of secondary importance. The use of a flow rate influencing vibration device is conceivable.
  • the slide operation could be carried out automatically instead of manually via a mechanical actuator with appropriate design of the opening time.
  • a decorative material preferably spray granules is used, wherein the granules of the same mass as the tiles, but are colored.
  • the container and template parts are preferably made of brass, which has good sliding properties for the decorative materials used and does not distort when connecting container parts by soldering.
  • the device described can be installed near a press for the production of tile blanks, wherein a transport device is provided, which feeds the pressing tool for coating the lower punch of the device and transported back into the press.
  • reference numeral 50 designates a press.
  • a pressing tool 52 in the press on or out of the press can be extended.
  • a device for sucking and removal by the press produced tile blanks.
  • a filling device 55 Downstream of the suction and transport device 54 is a filling device 55 for the loading of the pressing tool 52 with tile mass.
  • a suction / Bürst Korean to suction
  • a device 57 is arranged above the travel path of the pressing tool 52, which devices 58,59 for the formation of decorative layers, as described above with reference to FIGS. 1 to 7, comprises.
  • the pressing tool 52 has a plurality of lower punches (not shown).
  • the devices 58,59 60 decorative material can be supplied via flexible hoses.
  • the flexible tubes 60 are connected via a hose holder 62 with Dekormaterialvorrats practicem.
  • the means 54 to 57 for lowering to and for the lifting of the pressing tool are vertically movable.
  • the brush / suction device 56 provided for cleaning the pressing tool 52 is displaceable by means of a movement device, not shown, so that it can also be used to clean the devices 58, 59.
  • Blanks produced by the press 50 are moved out of the press 50 with the tool 52, wherein the device 54 sucks in and removes the blanks.
  • the pressing tool 52 is cleaned.
  • decorative layers are applied to the said lower dies of the pressing tool 52.
  • the pressing tool rests while it has been continuously moved during the preceding removal of the tile blanks and cleaning by the device 51.
  • the pressing tool 52 is moved in the opposite direction onto the press 50, with the filling device 55 feeding the mold cavities with tile mass.
  • the brush / suction device 56 is used to clean the devices 58,59.
  • the provided with the decorative layers and filled with tile mass pressing tool 52 is finally fed back to the press 50.
  • the described devices are mirror images available again, so that you can work under intensive use of the press 50 in tandem.
  • the guideway could be provided as a closed ring on which several tools rotate simultaneously.
  • the tools can be inserted on one side into the press and on the other side out of the press. In this embodiment, even if more than two tools are used, each of the devices 54 to 57 needs to be present only once.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Laminated Bodies (AREA)
  • Adornments (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Closures For Containers (AREA)
  • Coating Apparatus (AREA)

Claims (11)

  1. Dispositif pour la formation de couches décoratives lors de la fabrication de carreaux, avec un pochoir (4) à disposer sur un support en couche, qui délimite sur le support en couche plusieurs champs (41-45) pour la garniture avec le matériau décoratif, un dispositif pour appliquer le matériau décoratif sur le support en couche avec plusieurs récipients (5-10) à matériau décoratif associés à chaque fois à un des champs (41-45) au-dessus du pochoir (4), au moins une ouverture d'écoulement (20) pour le matériau décoratif, pouvant être fermée par un curseur (21), étant prévue dans le fond du récipient pour et le curseur (21) étant réalisé sous forme d'un curseur (21) commun à toutes les ouvertures d'écoulement (20) pour l'ouverture et la fermeture simultanée de toutes les ouvertures d'écoulement (20), le curseur présentant des ouvertures de passage correspondant à l'image à trous des ouvertures d'écoulement (20), caractérisé en ce que les fonds des récipients sont répartis en recouvrant les champs associés (41-45) et plusieurs ouvertures d'écoulement sont à chaque fois réparties sur le fond du récipient, afin d'obtenir une garniture régulière des champs (41-45) par le matériau décoratif, et en ce que le dispositif pour appliquer le matériau décoratif sur le support en couche destiné à appliquer le matériau décoratif écoulé des récipients est prévu directement sur un piston de compression de carreaux formant le support en couche.
  2. Dispositif selon la revendication 1, caractérisé en ce que les fonds du récipient sont formés par une plaque de fond (2) commune à tous les récipients à matériau décoratif (5-10).
  3. Dispositif selon la revendication 2, caractérisé en ce que la plaque de fond (2) présente une grille à trous formant les ouvertures d'écoulement (20) pour tous les récipients à matériau décoratif (5-10).
  4. Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les récipients (5-10) présentent une section horizontale inchangée sur toute la hauteur des récipients.
  5. Dispositif selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les récipients (5-10) sont formés par une division verticale d'un récipient extérieur (5) avec la plaque de fond (2) comme fond de récipient.
  6. Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce que les champs sont délimités les uns par rapport aux autres par des âmes (46 ; 34-37) du pochoir (4) minces, garantissant la formation de décors insérés.
  7. Dispositif selon l'une quelconque des revendications 1 à 6, caractérisé en ce qu'on a prévu un dispositif de vibrage pour influencer les quantités de matériau décoratif qui passent dans les ouvertures d'écoulement.
  8. Dispositif selon l'une quelconque des revendications 1 à 7, caractérisé en ce que le dispositif (58, 59) est installé à proximité d'une presse (50) destinée à la production d'ébauches de carreaux et qu'un dispositif de transport (51) est prévu pour le mouvement d'au moins un piston inférieur de l'outil (52) de presse entre le dispositif (58,59) et la presse (50).
  9. Dispositif selon la revendication 8, caractérisé en ce qu'on a disposé le long de la voie de transport de la presse (50) vers le dispositif (58, 59) un dispositif pour prélever les ébauches de carreau de l'outil de presse (50), un dispositif de remplissage (55) pour introduire la masse pour les carreaux dans l'outil (52) de presse et un dispositif de nettoyage (56), en particulier un dispositif à brosse/aspiration pour le nettoyage de l'outil (52) de presse.
  10. Dispositif selon la revendication 9, caractérisé en ce que le dispositif de nettoyage (56) peut en outre être utilisé pour le nettoyage des dispositifs (58, 59).
  11. Dispositif selon l'une quelconque des revendications 8 à 10, caractérisé en ce que la voie de transport est prévue comme une voie circulaire.
EP99122439A 1998-11-17 1999-11-11 Appareil pour la formation de couches décoratives Expired - Lifetime EP1005968B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19852892 1998-11-17
DE19852892A DE19852892C2 (de) 1998-11-17 1998-11-17 Vorrichtung für die Bildung von Dekorschichten

Publications (3)

Publication Number Publication Date
EP1005968A2 EP1005968A2 (fr) 2000-06-07
EP1005968A3 EP1005968A3 (fr) 2002-10-30
EP1005968B1 true EP1005968B1 (fr) 2007-01-03

Family

ID=7888012

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99122439A Expired - Lifetime EP1005968B1 (fr) 1998-11-17 1999-11-11 Appareil pour la formation de couches décoratives

Country Status (5)

Country Link
EP (1) EP1005968B1 (fr)
AT (1) ATE350204T1 (fr)
DE (2) DE19852892C2 (fr)
ES (1) ES2280111T3 (fr)
PT (1) PT1005968E (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
HU230623B1 (hu) * 2014-02-25 2017-04-28 Árpád Barabás Berendezés és eljárás mintázott járófelületű térburkoló elem előállítására
CN110860428B (zh) * 2019-12-23 2023-07-07 安徽思普特新型材料有限公司 一种线条覆网涂装一体化生产线及其生产方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3296675A (en) * 1965-01-27 1967-01-10 Filangeri Dominick Apparatus for molding ornamental building blocks
DE2550474A1 (de) * 1975-11-11 1977-05-12 Villeroy & Boch Vorrichtung zum automatischen herstellen keramischer dekorfliesenformlinge
IT1072269B (it) * 1977-01-07 1985-04-10 Longinotti Enrico Apparecchiatura per il riempimento degli stampi con malte colorate e con l ausilio di divisioni per definire disegni sulla superficie visibile
JPH07117022A (ja) * 1993-10-22 1995-05-09 C C A Kk 模様入り成形体の成形装置、及び模様入り成形体の製造方法
IT1268838B1 (it) * 1994-07-21 1997-03-13 L B Engineering Srl Attrezzatura per alimentare il carrello di carico dello stampo nella fabbricazione di piastrelle ceramiche
IT1297755B1 (it) * 1997-10-14 1999-12-20 L B Engineering S R L Ora Lb O Attrezzatura e metodo per alimentare con materiale in polvere o granulare, la cavita' dello stampo, nella fabbricazine di piastrelle

Also Published As

Publication number Publication date
PT1005968E (pt) 2007-03-30
DE19852892C2 (de) 2000-10-05
EP1005968A3 (fr) 2002-10-30
EP1005968A2 (fr) 2000-06-07
DE59914123D1 (de) 2007-02-15
DE19852892A1 (de) 2000-05-18
ES2280111T3 (es) 2007-09-01
ATE350204T1 (de) 2007-01-15

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