EP0953388A2 - Outil de rivetage - Google Patents

Outil de rivetage Download PDF

Info

Publication number
EP0953388A2
EP0953388A2 EP99101542A EP99101542A EP0953388A2 EP 0953388 A2 EP0953388 A2 EP 0953388A2 EP 99101542 A EP99101542 A EP 99101542A EP 99101542 A EP99101542 A EP 99101542A EP 0953388 A2 EP0953388 A2 EP 0953388A2
Authority
EP
European Patent Office
Prior art keywords
rivet setting
rivet
circuit
drive motor
setting device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP99101542A
Other languages
German (de)
English (en)
Other versions
EP0953388A3 (fr
Inventor
Michael Hayder Honsel
Andreas Nolte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MH Honsel Beteiligungs GmbH
Sartam Industries Inc
Sartam Ind Inc
Original Assignee
MH Honsel Beteiligungs GmbH
Sartam Industries Inc
Sartam Ind Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MH Honsel Beteiligungs GmbH, Sartam Industries Inc, Sartam Ind Inc filed Critical MH Honsel Beteiligungs GmbH
Publication of EP0953388A2 publication Critical patent/EP0953388A2/fr
Publication of EP0953388A3 publication Critical patent/EP0953388A3/fr
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/28Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures
    • B21J15/04Riveting hollow rivets mechanically
    • B21J15/043Riveting hollow rivets mechanically by pulling a mandrel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/105Portable riveters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/16Drives for riveting machines; Transmission means therefor
    • B21J15/26Drives for riveting machines; Transmission means therefor operated by rotary drive, e.g. by electric motor

Definitions

  • the invention relates to a rivet setting tool with an electric drive motor, at least one rivet setting device driven by the drive motor with at least one rechargeable battery to power the Drive motor and with a circuit for regulating the power supply to the drive motor.
  • Such rivet setting tools are generally known from the prior art. Thanks to the rechargeable batteries, these riveting tools can be used independently operated by a power grid. It turns out to be problematic that the power consumption of the rivet setting tools is quite high. The rechargeable Batteries therefore empty very quickly. It therefore often happens that the voltage of the rechargeable batteries during a rivet setting process has dropped so much that the rivet setting tool stops. Since it is in the middle is in the rivet setting process, this often led to jamming or Block the rivet setting tool. Usually the rivet is still in the Rivet setting tool and must be removed with great effort.
  • the object of the invention is therefore to develop a known rivet setting device in such a way that that jamming or blocking of the rivet setting tool due to too low voltage of the rechargeable batteries reliably prevented becomes.
  • the object is achieved in that the circuit one Voltage meter for determining a battery voltage value and one Comparator with which the battery voltage value with one in one Storage device of the circuit stored minimum value of the battery voltage is comparable and that with the circuit either when falling below the minimum value before carrying out a rivet setting process Rivet setting device the power supply to the drive motor interrupted or at The power supply falls below the minimum value during a rivet setting process after the rivet setting process has ended, can be interrupted.
  • the circuit can be a microcomputer and the memory device has a connected permanent memory exhibit. Components of this type make the rivet setting tool inexpensive realize.
  • the circuit has a Current flow limiter with which the current flow to a maximum Value can be limited.
  • This current flow limiter allows the power consumption to be reduced of the rivet setting tool drastically reduce.
  • the power consumption can be regulated to a maximum value. So this is maximum value for rivets with smaller diameters is lower than for rivets with larger diameters.
  • the maximum value depends on the maximum required pulling force for setting the rivet is adjustable.
  • the value for the tensile force to set the rivet is a reliable size to adjust of the maximum current flow. This maximum pulling force can e.g. Tables and the like can be removed.
  • the rivet setting tool has a switch to preselect the maximum value.
  • the ease of use increase.
  • a maximum value can be set in stages be. This makes the setting clearer and can also be faster be performed.
  • the circuit in the Start-up phase of the drive motor, the power supply to at least one preset Value can be limited. This also allows electricity consumption to be reduced lower the rivet setting tool further. This is particularly the case with rivet setting tools with rechargeable batteries is an advantage.
  • the riveting tool 1 shows the rivet setting device 1 according to the invention in a sectional view.
  • the riveting tool 1 has an electric motor 2, a transmission 3, a Crank drive 4 and a rivet setting device 5.
  • the electric motor 2, the transmission 3, the crank mechanism 4 and the rivet setting device 5 are in a housing 6 of the rivet setting device 1.
  • the electric motor 2 is an electric motor that faces the crank mechanism 4 Side has a drive pinion 7.
  • the electric motor 2 is one Screw connection 8 attached to the housing 6.
  • the drive pinion 7 is on the Motor shaft 9 of the electric motor rotatably attached to the crank mechanism facing side of the electric motor out of the electric motor 2.
  • flywheel 10 mounted in a rotationally fixed manner.
  • the gear 3 consists of a gear shaft 11, which in two bearing points 12 and 13 is rotatably supported in the housing 6.
  • the bearings 12 and 13 point each on ball bearings.
  • On the gear shaft 11 there is a non-rotatable gear 14 provided which meshes with the drive pinion 7, and a worm wheel 15
  • the worm wheel 15 meshes in a gear 16 of the crank mechanism 4 Crank drive 4 is formed by the gear 16, which is rotatable on a Axis 17 is mounted, which in turn is mounted in the housing 6.
  • the gear 16 has an eccentric 18 on which a rotatable Crank rod 19 is mounted. Between eccentric 18 and an opening 20 in the Crank rod 19 is a ball bearing 21.
  • the crank rod 19 has a pin 22 which is pivotally connected to the rivet setting device 5. If the axes of rotation of the axis 17, the eccentric 18 and the pin 22 in are arranged in a line, the crank mechanism is in one of its dead centers. When the eccentric 18 is arranged between the axis 17 and the pin 22 is, the crank mechanism is at its front dead center; if the Axis 17 is arranged between the eccentric 18 and pin 22, the Crank mechanism in its rear dead center.
  • the rivet setting device is known from the prior art. On her front At the end, an opening 23 is provided, into which a blind rivet 24 with a Rivet pin 25 can be inserted in a known manner. Because the way such works Rivet setting device is generally known, this is only shown schematically. In principle, a setting process is carried out in which a linear movement a traction means 26 of the rivet setting device in the direction of the crank mechanism is carried out. This pulling movement is usually referred to as a setting stroke.
  • the rivet setting device is designed so that when the Crank drive from its rear dead center to its front dead center Idle stroke is carried out and only when the crank mechanism of its front dead center moved to its rear dead center, the setting stroke performed becomes.
  • the rivet setting tool 1 is attached to the housing 6 in a removable manner
  • Battery case 27 provided in the rechargeable batteries are arranged.
  • the battery case 27 has a peg-shaped projection 28, which is received in a receptacle 29 of the housing. like this in Fig. 1 is shown.
  • a switch 30 which is actuated by an actuator 31 can be actuated.
  • This actuator 31 acts it is an ordinary pusher that depresses the switch 30 actuated.
  • the housing 6 is in the area of the actuating device 31 and between Electric motor 2 and battery housing 27 designed as a handle 32.
  • the rivet setting tool 1 can be held on handle 32 by an operator, with the fingers the operator's hand can actuate the actuating device 31.
  • Contacts 33 protruding from the battery housing 27 are provided with contact tongues 34 in connection. These contact tongues 34 are in turn connected to switches 30 and the electric motor 2 with each other and with a cable Circuit 45, also not shown, in connection.
  • the circuit is an electronic circuit, the basic one Structure is explained in Fig. 2.
  • a microcontroller 35 with CPU, RAM and ROM used.
  • the motor is controlled via power MOS FET transistors 36.
  • the engine stops at a defined position via proximity switches and transistors.
  • an AD converter 37 integrated, the voltage of the rechargeable batteries 38 and measures the current drawn by the motor via a sensor 39.
  • the microcontroller 35 used is a Type of microprocessor circuit, which a CPU, an internal memory (RAM and EPROM) and internal drivers.
  • the clock signal is generated for external switching of the microcontroller and a reset circuit is required.
  • the AD converter consists on the one hand of a circuit for generating a Sawtooth signal and secondly from a comparator circuit of sawtooth signal and the output of the measuring amplifier.
  • the measuring amplifiers match the measuring signal to the level of the sawtooth signal of the AD converter.
  • the voltage of the rechargeable batteries is adjusted and with the measuring amplifier assigned to the MS transducer, more can Data such as Motor current, force applied to the rivet setting device, etc. become. It is necessary to evaluate the voltage of the rechargeable batteries to start the rivet setting tool when the residual capacity is too low prevent. This prevents the rivet setting tool from becoming blocked. If the residual voltage is reached, the motor is stopped at a defined position.
  • the motor is controlled via the power MOS FET transistor. About this Transistor, the motor current is limited in the starting phase of the motor. If in In an application, a low engine power is required, so can the motor control the power consumption of the motor by means of pulse width modulation be reduced.
  • a proximity switch Via which a predetermined position of the crank mechanism 4 can be detected.
  • the case is the position in which the crank mechanism is in its front Dead center is located.
  • the axes of rotation of the are in this position Gear 16 and the eccentric 18 and the pin 22 in a line, wherein the eccentric is offset towards the rivet setting device.
  • drivers 41 and 42 are provided with the microcontroller and the contact switches 43.X and a display 44 are connected.
  • the rivet setting tool can be put into operation and deactivated by pressing button 43.0 Operation.
  • the display 44 can be used to show the state of charge of rechargeable batteries.
  • maximum motor power consumption using these buttons 43.X to regulate.
  • a value can be shown in the display that for the maximum current consumption of the electric motor 2 is characteristic. Through the Buttons 43.X this value can be decreased or increased.
  • This value can e.g. are taken from a table in which the maximum current consumption of the Size of the rivets to be processed is compared. Such a table can also be integrated in the rivet setting tool and e.g. in the microcontroller 35 be filed.
  • z. B the diameter of the rivet pin the rivets to be processed are displayed.
  • pressing the 43.X can increase and increase the value of the diameter of the rivet pin accordingly be reduced so that the rivet setting tool is set accordingly and the maximum current consumption is limited accordingly.
  • An operator who intends to set rivets with the rivet setting device 1 according to the invention will first attach the battery housing 27 with the charged rechargeable batteries arranged therein to the rivet setting device 1 in a known manner.
  • the battery housing 27 is inserted with its projection 29 into the receptacle 29 of the rivet setting device 1, the contacts 33 engaging with the contact tongues 34 and a power supply to the circuit 45 being possible.
  • the operator then takes the rivet setting tool 1 in the hand 32, a finger of the hand being able to operate the actuating device 31 in a known manner.
  • a blind rivet 24 is then inserted with its rivet pin 25 into the rivet setting device 5 in a known manner.
  • the switch 30 When the operator enters the actuator 31 into the housing 6 presses, the switch 30 is operated. This will be the power supply to the electric motor 2 via the circuit 45. The one charged with electricity The electric motor now transmits its torque via the gear 14 the gear shaft 11 and thereby also on the worm wheel 15. This meshes in a gear 16 and rotates the eccentric 18. In the starting position of the rivet setting tool 1 are the axes of rotation of the axis 17, the eccentric 18 and the pin 22 in a line, the crank mechanism is at its rear dead center.
  • the drive motor By applying current to the drive motor, it starts up, so that the crank mechanism moves from its rear dead center to its front dead center. Since the rivet setting device is designed such that it during this Initial movement of the crank mechanism performs an idle stroke, the drive motor start easily and can be brought up to speed without which is already subjected to tensile forces by the rivet setting device. If the crank mechanism has reached its front dead center, the drive motor begins a tensile force on the traction means 26 of the rivet setting device via the crank mechanism 4 5 apply. Due to this tensile force, a rivet setting process is now known Way performed. The rivet setting process is finished when the Crank drive again at its rear dead center, i.e. H. its starting position located. In Fig. 1 the rivet setting device is shown when the crank mechanism is at its front dead center, d. H. at the beginning of the setting stroke.
  • a sensor detects the starting position, that is when the Crank mechanism is in its rear dead center and automatically interrupts the Power supply - when the actuator is no longer actuated - so that the crank mechanism is stopped at its rear dead center.
  • the flywheel connected to the drive motor allows in particular a particularly large torque or a apply particularly great traction.
  • the force occurring greatest. Due to the idle stroke on the way from The flywheel can adjust the rear dead center to the front dead center accordingly be brought up to speed.
  • the flywheel's flywheel energy can Delay can be used to increase the forces at the beginning of the rivet setting stroke overcome.
  • the flywheel can be decoupled again and independently of the electric motor keep turning. This enables the swing energy to be stored. This is particularly favorable in the continuous operation of the rivet setting tool, since that Flywheel supports the start of the engine and the application of the riveting forces can be. This can significantly reduce power consumption.
  • the circuit 45 also ensures that before performing of each rivet setting process, the current tension of the rechargeable batteries compared with a predetermined minimum value becomes. As long as the voltage of the rechargeable batteries is above this minimum value it is still possible to carry out a complete rivet setting process. The voltage of the rechargeable batteries should be below these given If the value drops, no further riveting is carried out. This has the advantage that the voltage of the rechargeable batteries is not collapses during a rivet setting process and the rivet setting tool thereby is blocked. This constant comparison and monitoring of tension The rechargeable batteries are done automatically by the circuit. In this way, the capacity of the rechargeable batteries can be maximized use without the risk that it is during a rivet setting process to block the rivet setting tool due to insufficient voltage is coming.
  • buttons 43.X there is also the possibility of maximum current consumption limit depending on the purpose of the rivet setting tool 1.
  • display 44 e.g. an LCD display can be given a value that is characteristic of the specific application; e.g. B. this can be the diameter of the rivet pin 25.
  • the key 43.2 or the key 43.3 is as long actuated until the corresponding value appears on the display 44; e.g. B. the 43.2 key can be used to display the display value 44 increase, i.e. if larger diameters are to be processed, and button 43.3 can be used to decrease the display value.
  • the diameter sizes of the rivet pins are displayed in stages. So the next larger rivet pin diameter can be pressed by pressing button 43.1 once are displayed. Accordingly, by pressing the button 43.3 the next lower display value or rivet pin diameter is displayed become.
  • the rivet setting device 1 can also be based on the Display 44 reads the current state of charge of the rechargeable batteries become.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)
  • Insertion Pins And Rivets (AREA)
EP99101542A 1998-04-27 1999-01-29 Outil de rivetage Withdrawn EP0953388A3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19818755A DE19818755A1 (de) 1998-04-27 1998-04-27 Nietsetzgerät
DE19818755 1998-04-27

Publications (2)

Publication Number Publication Date
EP0953388A2 true EP0953388A2 (fr) 1999-11-03
EP0953388A3 EP0953388A3 (fr) 2000-12-06

Family

ID=7865916

Family Applications (1)

Application Number Title Priority Date Filing Date
EP99101542A Withdrawn EP0953388A3 (fr) 1998-04-27 1999-01-29 Outil de rivetage

Country Status (6)

Country Link
US (1) US6145360A (fr)
EP (1) EP0953388A3 (fr)
JP (1) JP3124755B2 (fr)
AU (1) AU719404B2 (fr)
BR (1) BR9901293A (fr)
DE (1) DE19818755A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1297916A2 (fr) * 2001-09-26 2003-04-02 FAR S.r.l. Outil de rivetage électrique
CN101213132B (zh) * 2005-07-01 2011-09-28 美克司株式会社 钢筋捆扎机
EP3530370A4 (fr) * 2016-11-30 2020-07-08 Makita Corporation Outil de fixation
EP3530372A4 (fr) * 2016-11-30 2020-07-08 Makita Corporation Outil de fixation

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4368292B2 (ja) * 2004-12-01 2009-11-18 前田金属工業株式会社 電動締付機
US7802352B2 (en) * 2005-04-13 2010-09-28 Newfrey Llc Monitoring system for fastener setting tool
US7464578B2 (en) * 2005-06-03 2008-12-16 Fci Americas Technology, Inc. Hand-held, portable, battery-powered hydraulic tool
DE102007059422B4 (de) * 2007-12-10 2017-07-13 Bayerische Motoren Werke Aktiengesellschaft Verfahren zum Setzen von Nietelementen durch ein von einem Elektromotor angetriebenes portables Nietgerät sowie ein Nietgerät
US20120030918A1 (en) * 2010-02-01 2012-02-09 Desalvo Douglas P Nose assembly for fastener installation tool
JP5674691B2 (ja) * 2012-02-23 2015-02-25 株式会社ロブテックス 電動リベッター
DE102012007194A1 (de) * 2012-04-12 2013-10-17 Honsel Umformtechnik Gmbh Verfahren zum Betreiben eines Nietsetzgeräts
WO2018123744A1 (fr) * 2016-12-28 2018-07-05 株式会社マキタ Outil de fixation
JP6748741B2 (ja) * 2017-01-13 2020-09-02 株式会社マキタ 締結工具
JP6768998B2 (ja) * 2017-06-19 2020-10-14 株式会社マキタ 締結工具
US11673243B2 (en) 2018-09-05 2023-06-13 Milwaukee Electric Tool Corporation Blind rivet nut-setting tool
WO2021247876A1 (fr) 2020-06-03 2021-12-09 Milwaukee Electric Tool Corporation Outil de rivetage
JP2022173853A (ja) * 2021-05-10 2022-11-22 株式会社マキタ 締結工具
CN116060570A (zh) * 2023-03-07 2023-05-05 峰范新能源汽车技术(太仓)有限公司 一种多功能零配件铆接装置

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EP0116954A2 (fr) * 1983-02-21 1984-08-29 Hios Inc. Outil pour river à moteur
EP0600234A2 (fr) * 1992-12-02 1994-06-08 Matsushita Electric Industrial Co., Ltd. Système d'affichage de la capacité résiduelle d'une batterie
EP0653259A1 (fr) * 1993-11-16 1995-05-17 GESIPA Blindniettechnik Gesellschaft mit beschränkter Haftung Procédé pour la pose de rivets borgnes et d'écrous aveugles et dispositif pour la pose de rivets borgnes et d'écrous aveugles
US5727417A (en) * 1995-09-22 1998-03-17 Greenlee Textron Inc. Portable battery powered crimper

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US3127045A (en) * 1964-03-31 Blind rivet setting tools
US3397567A (en) * 1966-05-11 1968-08-20 Amp Inc Electric handtool or press
JPS6117250U (ja) * 1984-06-29 1986-01-31 西岡 敏子 リベツタ−
JPS6117250A (ja) * 1985-05-25 1986-01-25 Toshiba Corp テ−プレコ−ダの切換機構
DE3903041C5 (de) * 1989-02-02 2007-01-04 REMS-WERK Christian Föll und Söhne GmbH & Co. Handbiegegerät für Rohre, Stangen und dgl.
JPH0526278A (ja) * 1991-07-25 1993-02-02 Toyoda Mach Works Ltd 回転式シヨツクアブソーバ
DE4126602A1 (de) * 1991-08-12 1993-02-18 Gesipa Blindniettechnik Blindnietgeraet
JPH0526278U (ja) * 1991-09-17 1993-04-06 日本電気精器株式会社 電動工具
US5553478A (en) * 1994-04-08 1996-09-10 Burndy Corporation Hand-held compression tool
AU4055995A (en) * 1995-02-15 1996-08-22 World Wide Product Development Company Limited Power operated self-drilling rivet setting tool
US5666710A (en) * 1995-04-20 1997-09-16 Emhart Inc. Blind rivet setting system and method for setting a blind rivet then verifying the correctness of the set
DE19806051A1 (de) * 1998-02-13 1999-08-26 Honsel M H Beteiligungs Gmbh Nietsetzgerät

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0116954A2 (fr) * 1983-02-21 1984-08-29 Hios Inc. Outil pour river à moteur
EP0600234A2 (fr) * 1992-12-02 1994-06-08 Matsushita Electric Industrial Co., Ltd. Système d'affichage de la capacité résiduelle d'une batterie
EP0653259A1 (fr) * 1993-11-16 1995-05-17 GESIPA Blindniettechnik Gesellschaft mit beschränkter Haftung Procédé pour la pose de rivets borgnes et d'écrous aveugles et dispositif pour la pose de rivets borgnes et d'écrous aveugles
US5727417A (en) * 1995-09-22 1998-03-17 Greenlee Textron Inc. Portable battery powered crimper

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1297916A2 (fr) * 2001-09-26 2003-04-02 FAR S.r.l. Outil de rivetage électrique
EP1297916A3 (fr) * 2001-09-26 2003-11-19 FAR S.r.l. Outil de rivetage électrique
CN101213132B (zh) * 2005-07-01 2011-09-28 美克司株式会社 钢筋捆扎机
EP3530370A4 (fr) * 2016-11-30 2020-07-08 Makita Corporation Outil de fixation
EP3530372A4 (fr) * 2016-11-30 2020-07-08 Makita Corporation Outil de fixation
US11045861B2 (en) 2016-11-30 2021-06-29 Makita Corporation Fastening tool
US11065674B2 (en) 2016-11-30 2021-07-20 Makita Corporation Fastening tool

Also Published As

Publication number Publication date
BR9901293A (pt) 2000-03-14
JPH11320015A (ja) 1999-11-24
AU2375999A (en) 1999-12-09
DE19818755A1 (de) 1999-11-04
EP0953388A3 (fr) 2000-12-06
US6145360A (en) 2000-11-14
JP3124755B2 (ja) 2001-01-15
AU719404B2 (en) 2000-05-11

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