EP0821369A2 - Gaine métallique pour un câble électrique - Google Patents
Gaine métallique pour un câble électrique Download PDFInfo
- Publication number
- EP0821369A2 EP0821369A2 EP97401521A EP97401521A EP0821369A2 EP 0821369 A2 EP0821369 A2 EP 0821369A2 EP 97401521 A EP97401521 A EP 97401521A EP 97401521 A EP97401521 A EP 97401521A EP 0821369 A2 EP0821369 A2 EP 0821369A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- cable
- corrugated
- sheath
- jacket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 16
- 238000003466 welding Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000004020 conductor Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000009499 grossing Methods 0.000 claims description 2
- 238000005452 bending Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 4
- 229910000881 Cu alloy Inorganic materials 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0009—Apparatus or processes specially adapted for manufacturing conductors or cables for forming corrugations on conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/20—Metal tubes, e.g. lead sheaths
- H01B7/202—Longitudinal lapped metal tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49123—Co-axial cable
Definitions
- the invention relates to a metallic sheath for an electrical cable with a ratio from inner diameter Di to outer diameter Da of at least 0.90.
- Metallic sheaths for protecting electrical cables have long been known. Especially at underground cables, the metal sheath is designed to insulate against moisture protect.
- a metallic sheath consists of a lead sheath over the insulating layer is extruded.
- the lead sheath has the great advantage that leakage currents are dissipated well can.
- the connection of two lead coats in particular is very easy to carry out.
- the lead sheath protects the cable from moisture, but does not hinder the flexibility of the Cable.
- the wall thickness of the lead jacket is approximately 10% of the outside diameter. Due to ecological requirements, the lead jacket should in future be covered by other metal jackets be replaced with identical properties
- corrugated jacket was developed as an alternative to the lead jacket. This is what it is about is a longitudinally welded metal pipe, which after welding with a helical or annular corrugation is provided.
- the corrugation gives the relative thin-walled jacket a higher strength and better flexibility.
- a longitudinally running metal strip is made using a molding tool formed into a tube, the tube was longitudinally welded and corrugated.
- the metal band becomes too a tube with a larger diameter than the diameter of the inserted into the slotted tube Cable core shaped to prevent damage to the cable core by the arc of the Avoid welding equipment.
- the cable core is by the Corrugated process arising troughs gripped.
- a corrugated metal sheath for electrical cables which the inside diameter Di of the corrugated tube between 0.75 and 0.85 of Outside diameter because of the corrugated pipe.
- the distance between two neighboring ones Wave crests are 0.15 to 0.25 of Da and the wall thickness is 0.005 to 0.02 of Da.
- the corrugated process is a process such as that described in DE-AS 1086314.
- a rotatably arranged in a rotary driven well head Weller roller ring rolls on the surface of the welded pipe and presses because it is mounted eccentrically in the well head, the tube wall. With this procedure you can Pipes with a ratio of outside diameter Da to wall thickness s of less than 30 and not manufacture more than 100 without special precautions.
- the object of the present invention is to provide a metallic, corrugated jacket for a electrical cable with a ratio of inner diameter Di to outer diameter Da of more than 0.90, which is sufficiently flexible, offers metallic protection, without increasing the diameter of the cable too much.
- the jacket consists of a longitudinally welded, corrugated metal tube, whose wall thickness s is between 0.009 and 0.005 Da and at which is the distance p between two adjacent wave crests between 0.12 and 0.08 Da is.
- the main advantage of the invention is that with the jacket according to the teaching of Invention equipped cable easily in place of a provided with a lead jacket Cable can be laid because the corrugated jacket is not stronger according to the teaching of the invention applies as the analog lead coat.
- the cable sheath is easy to bend and has excellent dent resistance, or Lateral stability.
- shaft spacing Through the appropriate selection of shaft spacing, shaft depth at given the outside diameter, the wall thickness s can be reduced to a level which is required for the electrical properties.
- the invention also relates to an electrical power cable consisting of a conductor, a conductor smoothing, an insulating layer based on plastic, an outer conductive layer and a metallic outer jacket resting on the outer conductive layer.
- the cable jacket is a corrugated tube
- the ratio of Inner diameter Di to outer diameter Da is greater than 0.90
- the wall thickness between 0.009 and 0.005
- the distance between two adjacent wave crests between 0.12 and 0.08 Da.
- a copper alloy is used as the material for the cable sheath, which is an electrical one Has conductivity of 44% IACS and therefore all requirements from an electrical point of view Fulfills.
- the alloy should be easy to weld so that high welding speeds can be achieved be and have good ductility so that the corrugation easily into the tube can be molded.
- FIGS. 1 and 2 Exemplary embodiments explained in more detail.
- Figure 1 shows the principle of the production of corrugated pipes, the corrugation according to the type the state of the art.
- a metal strip 1 drawn off from a supply spool, not shown, is by means of a Forming tool 3 formed into a slotted tube 2.
- a Forming tool 3 formed into a slotted tube 2.
- the slotted tube 2 is produced with a diameter such that between the cable core 4th and the slot of the slotted tube 2 has a sufficient gap so that the cable core 4 is not damaged if the slot by means of the welding device 5 - one Arc welding device or a laser welding device - is closed.
- the welded tube 6 is then fed to a corrugated device 7, which consists of the welded, smooth tube 6 produces a corrugated tube 8.
- the corrugation of the corrugated tube 8 is such that the Cable core 4 is grasped by the corrugation, d. H. the troughs of the corrugated tube 8 are on the Cable core 4 on.
- Such a method is known in principle from DE-AS 1086314.
- FIG. 2 shows a conventional cable with a cable core 4 in the left half of the figure and a lead jacket 9 resting on the cable core 4.
- the wall thickness of the Lead sheath is determined by the mechanical requirements and for the Current carrying capacity of the cable required cross section.
- the wall thickness of the lead jacket conventional lead sheathed cable is between 5 and 10% of the outside diameter of the Lead jacket.
- the corrugation of the jacket 10 according to the teaching of the invention (right half of Figure 2) is so designed that the outer diameter Da and the inner diameter Di the Correspond to the outer diameter and the inner diameter of the lead jacket 9, d. H. of the Jacket 10 replaces lead jacket 9 without changing the geometrical dimensions have to.
- a provided with the jacket 10 according to the invention can thus like that known lead sheathed cables are pulled into cable ducts and thereby a previously used Replace lead sheathed cable.
- the electrical properties of the jacket 10 are achieved in that as a material for the jacket uses a copper alloy with 90% by weight copper and 10% by weight zinc, which has a conductivity of 44% IACS.
- the table shows the dimensions of three cable sheaths made of the copper alloy mentioned. Dam] Di [mm] s [mm] p [mm] t [mm] 72.5 67.2 0.5 7.1 2.15 58.65 53.85 0.5 6.2 1.9 39.50 35.6 0.35 4.6 1.62
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
- Manufacturing Of Electric Cables (AREA)
- Details Of Indoor Wiring (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US685875 | 1996-07-24 | ||
US08/685,875 US5760334A (en) | 1996-07-24 | 1996-07-24 | Metallic sheath for an electric cable and method of making the same |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0821369A2 true EP0821369A2 (fr) | 1998-01-28 |
EP0821369A3 EP0821369A3 (fr) | 1998-12-02 |
EP0821369B1 EP0821369B1 (fr) | 2000-10-11 |
Family
ID=24754034
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97401521A Expired - Lifetime EP0821369B1 (fr) | 1996-07-24 | 1997-06-30 | Gaine métallique pour un câble électrique |
Country Status (6)
Country | Link |
---|---|
US (1) | US5760334A (fr) |
EP (1) | EP0821369B1 (fr) |
JP (1) | JPH1092241A (fr) |
CA (1) | CA2211272C (fr) |
DE (1) | DE59702441D1 (fr) |
GR (1) | GR3035035T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10330862A1 (de) * | 2003-07-09 | 2005-01-27 | Nexans | Hochtemperaturbeständige elektrische Leitung |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6255591B1 (en) * | 1998-10-13 | 2001-07-03 | Gerhard Ziemek | Electric cables with metallic protective sheaths |
DE10109666B4 (de) * | 2001-02-28 | 2014-05-08 | Volkswagen Ag | Elektrische Verbindungsanordnung in einem Kraftfahrzeug mit einem biegesteifen Kabel, Verfahren zur Herstellung einer Verbindungseinheit mit einem biegesteifen Kabel und Fahrzeug mit einer solchen Verbindungsanordnung |
US6624358B2 (en) * | 2001-12-13 | 2003-09-23 | Andrew Corporation | Miniature RF coaxial cable with corrugated outer conductor |
US7044785B2 (en) * | 2004-01-16 | 2006-05-16 | Andrew Corporation | Connector and coaxial cable with outer conductor cylindrical section axial compression connection |
US7124724B2 (en) * | 2005-02-15 | 2006-10-24 | Champion Aerospace, Inc. | Air-cooled ignition lead |
KR100913559B1 (ko) * | 2007-10-15 | 2009-08-24 | 엘에스전선 주식회사 | 동축케이블 |
KR101140233B1 (ko) | 2009-02-24 | 2012-04-26 | 엘에스전선 주식회사 | 동축케이블 |
US9171659B2 (en) * | 2012-09-14 | 2015-10-27 | Abb Research Ltd | Radial water barrier and a dynamic high voltage submarine cable for deep water applications |
US8816197B2 (en) | 2012-10-04 | 2014-08-26 | Itt Manufacturing Enterprises Llc | Pressure balanced connector termination |
US8816196B2 (en) | 2012-10-04 | 2014-08-26 | Itt Manufacturing Enterprises Llc | Pressure balanced connector termination |
BR112016007149A2 (pt) | 2013-10-15 | 2017-08-01 | Itt Mfg Enterprises Llc | terminação de conectores com equilíbrio de pressão |
US9576702B2 (en) * | 2013-10-21 | 2017-02-21 | Dekoron Wire & Cable LLC | Flexible armored cable |
US9853394B2 (en) | 2014-05-02 | 2017-12-26 | Itt Manufacturing Enterprises, Llc | Pressure-blocking feedthru with pressure-balanced cable terminations |
US9793029B2 (en) | 2015-01-21 | 2017-10-17 | Itt Manufacturing Enterprises Llc | Flexible, pressure-balanced cable assembly |
US9843113B1 (en) | 2017-04-06 | 2017-12-12 | Itt Manufacturing Enterprises Llc | Crimpless electrical connectors |
US10276969B2 (en) | 2017-04-20 | 2019-04-30 | Itt Manufacturing Enterprises Llc | Connector with sealing boot and moveable shuttle |
US9941622B1 (en) | 2017-04-20 | 2018-04-10 | Itt Manufacturing Enterprises Llc | Connector with sealing boot and moveable shuttle |
CO2018009535A1 (es) * | 2017-09-12 | 2018-09-28 | Gen Cable Technologies Corp | Cables flexibles libres halógenos de baja emisión de humo |
JP2019129104A (ja) * | 2018-01-26 | 2019-08-01 | 日立金属株式会社 | 絶縁電線 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1086314B (de) * | 1954-02-01 | 1960-08-04 | Pirelli General Cable Works | Vorrichtung zum Wellen des Mantels eines elektrischen Kabels |
US5527995A (en) * | 1994-08-03 | 1996-06-18 | The Okonite Company | Cable for conducting energy |
Family Cites Families (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA603527A (en) * | 1960-08-16 | R. Penrose James | Metal tubes or metal sheaths of electric cables | |
GB475779A (en) * | 1936-06-19 | 1937-11-25 | Power Flexible Tubing Company | Production of highly elastic flexible tubes or diaphragms |
US2525300A (en) * | 1947-05-10 | 1950-10-10 | Carl G Jones | Method and apparatus for making flexible metal sheath for electric conductor and applying it thereto |
US2964090A (en) * | 1952-10-17 | 1960-12-13 | Osnabrucker Kupfer Und Drahtwe | Tool and apparatus for producing cable sheaths |
GB720650A (en) * | 1952-10-31 | 1954-12-22 | Pirelli General Cable Works | Improvements in or relating to sheathed electric cables |
GB791513A (en) * | 1954-02-01 | 1958-03-05 | Pirelli General Cable Works | Improvements in or relating to machines and methods for corrugating electric cable sheaths |
US2870792A (en) * | 1956-03-07 | 1959-01-27 | Pirelli General Cable Works | Metal tubes or metal sheaths of electric cables |
FR1549940A (fr) * | 1967-05-23 | 1968-12-13 | ||
DE1916357A1 (de) * | 1969-03-29 | 1971-06-16 | Kabel Metallwerke Ghh | Einrichtung zur kontinuierlichen Herstellung von Rohren mit Ringformwellung |
US3582536A (en) * | 1969-04-28 | 1971-06-01 | Andrew Corp | Corrugated coaxial cable |
DE1939763A1 (de) * | 1969-08-05 | 1971-02-18 | Demag Ag | Verfahren und Vorrichtung zum Schmelz-Schweissen von Rohren,insbesondere von Rohren aus Stahl |
US3766645A (en) * | 1969-10-09 | 1973-10-23 | Kabel Metallwerke Ghh | Method of making electrical cables |
US3754094A (en) * | 1971-01-25 | 1973-08-21 | Kabel Metallwerke Ghh | Cable with welded corrugated metal sheath |
US4083484A (en) * | 1974-11-19 | 1978-04-11 | Kabel-Und Metallwerke Gutehoffnungshutte Ag | Process and apparatus for manufacturing flexible shielded coaxial cable |
DE2907473A1 (de) * | 1979-02-26 | 1980-09-04 | Kabel Metallwerke Ghh | Elektrisches kabel |
US4341943A (en) * | 1979-10-23 | 1982-07-27 | Sws Incorporated | Method of butt welding sheet metal |
US4304713A (en) * | 1980-02-29 | 1981-12-08 | Andrew Corporation | Process for preparing a foamed perfluorocarbon dielectric coaxial cable |
DE3011868A1 (de) * | 1980-03-27 | 1981-10-01 | Kabel- und Metallwerke Gutehoffnungshütte AG, 3000 Hannover | Feuchtigkeitsgeschuetztes elektrisches energiekabel |
US4376229A (en) * | 1980-09-16 | 1983-03-08 | Raychem Corporation | Shielded conduit |
US4400605A (en) * | 1981-11-06 | 1983-08-23 | Gosudarstvenny Nauchnoissledovatelsky | Method of producing welded thin-wall straight-seamed tubes |
FR2569357B1 (fr) * | 1984-08-24 | 1989-01-20 | Kabelmetal Electro Gmbh | Procede et dispositif pour onduler des tubes metalliques et cable d'energie electrique fabrique selon le procede |
JPS632519A (ja) * | 1986-06-23 | 1988-01-07 | Toyo Seikan Kaisha Ltd | チユ−ブの製造方法及び装置 |
JPH0654614B2 (ja) * | 1990-08-22 | 1994-07-20 | 日立電線株式会社 | 電線製造装置 |
US5181316A (en) * | 1991-08-23 | 1993-01-26 | Flexco Microwave, Inc. | Method for making flexible coaxial cable |
DE4137275A1 (de) * | 1991-11-13 | 1993-05-19 | Kabelmetal Electro Gmbh | Verfahren zur kontinuierlichen herstellung schraubenlinien- oder ringfoermig gewellter metallrohre |
US5410901A (en) * | 1993-08-06 | 1995-05-02 | Sumitomo Electric Lightwave Corp. | Method and apparatus for forming overlapped tape |
-
1996
- 1996-07-24 US US08/685,875 patent/US5760334A/en not_active Expired - Lifetime
-
1997
- 1997-06-30 DE DE59702441T patent/DE59702441D1/de not_active Expired - Lifetime
- 1997-06-30 EP EP97401521A patent/EP0821369B1/fr not_active Expired - Lifetime
- 1997-07-22 CA CA002211272A patent/CA2211272C/fr not_active Expired - Fee Related
- 1997-07-23 JP JP9197183A patent/JPH1092241A/ja active Pending
-
2000
- 2000-12-12 GR GR20000402722T patent/GR3035035T3/el not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1086314B (de) * | 1954-02-01 | 1960-08-04 | Pirelli General Cable Works | Vorrichtung zum Wellen des Mantels eines elektrischen Kabels |
US5527995A (en) * | 1994-08-03 | 1996-06-18 | The Okonite Company | Cable for conducting energy |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10330862A1 (de) * | 2003-07-09 | 2005-01-27 | Nexans | Hochtemperaturbeständige elektrische Leitung |
Also Published As
Publication number | Publication date |
---|---|
US5760334A (en) | 1998-06-02 |
GR3035035T3 (en) | 2001-03-30 |
CA2211272A1 (fr) | 1998-01-24 |
EP0821369B1 (fr) | 2000-10-11 |
EP0821369A3 (fr) | 1998-12-02 |
DE59702441D1 (de) | 2000-11-16 |
CA2211272C (fr) | 2005-06-28 |
JPH1092241A (ja) | 1998-04-10 |
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