EP0740967B1 - Method for the automatic adjustment of the rolls to guide rolled stock and relative device - Google Patents

Method for the automatic adjustment of the rolls to guide rolled stock and relative device Download PDF

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Publication number
EP0740967B1
EP0740967B1 EP96106828A EP96106828A EP0740967B1 EP 0740967 B1 EP0740967 B1 EP 0740967B1 EP 96106828 A EP96106828 A EP 96106828A EP 96106828 A EP96106828 A EP 96106828A EP 0740967 B1 EP0740967 B1 EP 0740967B1
Authority
EP
European Patent Office
Prior art keywords
guide rolls
rolls
guide
rolled stock
adjustment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP96106828A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP0740967A1 (en
Inventor
Friedrich Aengenvoort
Volker Schoessler
Lorenzo Ciani
Bruno Bombardelli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Danieli and C Officine Meccaniche SpA
Original Assignee
Danieli and C Officine Meccaniche SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Danieli and C Officine Meccaniche SpA filed Critical Danieli and C Officine Meccaniche SpA
Publication of EP0740967A1 publication Critical patent/EP0740967A1/en
Application granted granted Critical
Publication of EP0740967B1 publication Critical patent/EP0740967B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/14—Guiding, positioning or aligning work
    • B21B39/16—Guiding, positioning or aligning work immediately before entering or after leaving the pass
    • B21B39/165—Guides or guide rollers for rods, bars, rounds, tubes ; Aligning guides

Definitions

  • This invention concerns a method for the automatic adjustment of the rolls to guide rolled stock and the relative device, as set forth in the respective main claims.
  • this invention is employed to determine and condition the trim and position of the rolls automatically in the guide boxes prearranged to guide and direct correctly the passing rolled stock into the rolling pass of a specific rolling mill stand.
  • This invention also enables the correct trim of the rolls during the passing of the rolled stock to be checked and possibly corrected in the event of excursions from the preset position taking place.
  • the state of the art covers the guide boxes for rolled stock which are located upstream of a rolling mill stand for the purpose of guiding and directing in the most correct manner the rolled stock arriving from the previous upstream rolling mill stand or from another working station into the rolling pass of the rolling mill stand.
  • These guide boxes generally include one or more pairs of opposed guide rolls defining between them a gap adjustable according to the geometric and structural characteristics of the product being processed.
  • the guide rolls of the state of the art are normally associated with supporting arms, which can oscillate on pivots by means of leverage and adjustment systems to make possible the initial setting of the gap.
  • DE-A-1.048.251 discloses that between the pair of supporting arms of the rolls there is a tension spring which thrusts the rear ends of the arms inwards against each other.
  • an adjustment nut secured to a shaft perpendicular to the rolling axis.
  • the distance between the guide rolls installed on the respective arms is adjusted by rotating the adjustment nut about its axis to one side or the other according to the desired reduction or increase of the gap.
  • DE-A-2.023.728 includes an adjustment system between the rolls and rolled stock, the system comprising an upper panel solidly fixed to the device feeding the rolled stock and supported by two wedge-shaped mating supports on the lower plate of a sliding frame.
  • the facing and inclined wedge-shaped surfaces are displaced in relation to each other so as to raise and lower the wedge and the upper plate.
  • the sliding frame is displaced transversely on a support in relation to the path of the rolled stock and is fixed in any desired position on the support by means of an adjustable clamping device.
  • US-A-4,483,169 provides for the guide rolls to be fitted at the ends of pivoted arms at a substantially intermediate stationary point.
  • this document of the state of the art discloses a cam element the rotation of which causes a variation of the reciprocal positioning of the rolls by determining a fixed gap which cannot be altered before a new alteration of the position of the cam element.
  • a screw element is included and prevents the cam element from rotating during functioning, that is to say, during the passing of the rolled stock between the guide rolls.
  • the adjustment of the gap is carried out by hand by the machine operator during the initial pre-arrangement of the machine and entails drawbacks such as the need to halt the machine, relatively long execution times, the use of a labour force and operational difficulties.
  • this type of adjustment is normally characterised by poor accuracy and, above all, by the inability to perform a quick adaptation of the position of the rolls according to the existing working conditions, for instance, according to the excursions between the nominal measurements and the actual measurements of the rolled stock being processed.
  • This adjustment can also not be corrected during the passing of the rolled stock.
  • FR-A-2.253.576 discloses a system for adjustment of the gap between the guide rolls, this system using the monitoring of the actual width of the rolled stock entering the guide rolls.
  • JP-A-4-33714 and JP-A-57-28609 disclose systems to adjust the gap between the rolls which employ an axially movable wedge element cooperating with the rear ends of the roll-bearing arms.
  • DE-A-664.743 discloses adjustment of the positions of the guide rolls by means of actuation of screw means having inverted pitches as between one roll and the other.
  • JP-A-6-47424 discloses adjustment of the positions of the guide rolls by means of actuation of hydraulic cylinders cooperating with the rear ends of the roll-bearing arms.
  • the present applicants have designed, tested and embodied this invention to overcome these shortcomings of the state of the art and to adopt an automated and simplified adjustment method characterised by great accuracy and versatility of use and able to confer on the guide system also a function of pre-straightening and/or pre-rolling the rolled stock passing through.
  • the purpose of the invention is to provide a method and relative device for the automatic adjustment of the rolls to guide the rolled stock in a guide box positioned upstream of, and in direct cooperation with, a rolling mill stand.
  • the invention provides a servo-assisted adjustment system automatically controlled by the automation system which controls the rolling train and which makes possible the automatic positioning of the guide rolls and also the correction in feedback of the position of the rolls and their trim according to the existing situations which may occur during the rolling process.
  • this invention enables the positions of the guide rolls to be corrected during the working cycle according to any excursions found from the pre-set position.
  • This invention is applied in particular to rolling trains for long products, such as bars, sections or rod, and to one or more of the guide boxes positioned along the train.
  • the rolls to guide the rolled stock are fitted to the front ends of two opposed supporting arms, which are resiliently constrained to each other and of which the rear ends cooperate symmetrically with adjustment means capable of being moved axially and/or rotatably.
  • the adjustment means consist of an axially movable wedge-shaped element.
  • the adjustment means consist of a rotatably movable cam.
  • the adjustment means consist of screw threaded means with a righthand thread and a lefthand thread, in which each thread cooperates with a respective rear end of the supporting arms of the guide rolls.
  • the adjustment means consist of a system of levers.
  • These adjustment means are connected to a source of power by a transmission system.
  • This source of power is associated with an adjustment unit able to receive a sequence of actuation signals, to process those signals and to condition the actuation of the source of power by adjusting the reciprocal positions of the guide rolls according to the actuation signals received.
  • the rolls to guide the rolled stock cooperate with a position monitor by means of which is verified continuously or at pre-determined intervals the real trim and positions of the rolls so as to make possible corrections in feedback with regard to possible excursions from the set positions.
  • the supports of the guide rolls are associated with load cells for the periodic or continuous monitoring of the force exerted on the guide rolls by the rolled stock passing through.
  • any incorrect positioning of the guide rolls as shown by a too high or too low value of this force as monitored by the load cells can be altered by sending a signal to the source of power for restoration of the correct positioning of the guide rolls.
  • speed sensors associated with the guide rolls are included as an alternative to, or in cooperation with, the load cells.
  • These sensors monitor the speed of rotation of the guide rolls in relation to the reference value corresponding to the speed of passage of the rolled stock.
  • the signal is used either to correct in feedback any incorrect positioning of the guide rolls or to program maintenance work such as the replacement of the bearings, for instance.
  • the signals to actuate the set positioning of the guide rolls of the specific guide box come from an instrument measuring the actual dimensions of the rolled stock passing through; this measurement instrument acts on the same plane as that on which is determined the gap between the guide rolls, and at least at a position upstream of those rolls.
  • This measurement instrument makes it possible to follow the fine dimensional variations within a pre-determined dimensional range linked to the characteristics of the specific rolling process, such as the wear of the grooves, the differences of temperature, the different plastic behaviour of the specific material being processed, etc.
  • the actuation signals come from an instrument to measure the positions of the rolls of the rolling mill stand located upstream of the rolls to guide the rolled stock.
  • the actuation signals come directly from the servo-assisted setting system memorised by the automation system which controls the rolling train, the setting system being that which sets the positions of the rolls of the rolling mill stand positioned upstream of the specific rolls to guide the rolled stock.
  • a control cycle is provided during the passing of the rolled stock in cooperation with the above positioning methods, which are based on dimensional measurements and/or correction in feedback, and is based on checking the value of pressure exerted by the guide rolls on the rolled stock passing through.
  • This control cycle makes possible a check that the value of pressure exerted by the rolls on the rolled stock corresponds actually to the pre-set value correlated with the positioning of the rolls established with one of the above methods.
  • This control of the pressure is based on measurements of current absorbed by the source of power which adjusts the positioning of the guide rolls; this control is carried out advantageously periodically at pre-set intervals.
  • This control cycle is employed generally to compensate anomalies which cannot be easily encountered, such as the wear of hollows in the rolls to guide the rolled stock, inaccuracy in the mechanical chain connected to those rolls and yet other anomalies; in fact, these anomalies have the effect that the actual positioning of the rolls is different from the established value set according to the dimensional evaluation.
  • the actuation of the source of power which adjusts the position of the rolls to guide the rolled stock is set according to a pre-determined value of current proportional to the required force of pressure which those rolls exert on the rolled stock passing through.
  • the positioning of the guide rolls is determined directly in terms of applied pressure corresponding to a given delivered current and is substantially free of the dimensional parameters found upstream of the rolls.
  • the pre-determined value of current is compared in feedback with the actual value of absorption of current by the source of power, and the supply to that source of power is possibly re-modulated to bring the actual value back to the pre-determined value.
  • a guide box 10 for rolled stock shown in Fig.1a comprises a pair of rolls 11 to guide the rolled stock which are fitted parallel and opposite to each other at the front ends 12a of two oscillatory arms 12.
  • the oscillatory arms 12 are constrained towards each other by resilient means 13 and are pivoted on relative pivots 14 at a substantially intermediate position.
  • the rear ends 12b of the oscillatory arms 12 cooperate symmetrically and centrally with adjustment means 15 movable axially and/or rotatably.
  • the adjustment means 15 consist of an axially movable wedge-shaped element 115, which cooperates with a mitre-gear box 16 associated with a flexible articulated transmission shaft 17 of a type with a universal joint, or of another desired type.
  • This transmission shaft 17 is actuated by a source of power 18 consisting of an electrical step motor or a hydraulic motor with a relative control valve, or a pneumatic actuation system or another desired type of actuation system.
  • a source of power 18 consisting of an electrical step motor or a hydraulic motor with a relative control valve, or a pneumatic actuation system or another desired type of actuation system.
  • the adjustment means 15 consist of screw-threaded means 30 which have a righthand thread 30a and a lefthand thread 30b inverted in relation to each other and cooperating respectively with one and the other rear ends 12b of the oscillatory arms 12.
  • the screw-threaded means 30 are set in rotation by a transmission 31 connected to the desired source of power 18.
  • the adjustment means 15 consist of a cam 32 cooperating centrally with the rear ends 12b of the oscillatory arms 12, the cam 32 being set in rotation by a gear 33 associated with the source of power 18.
  • Rotation of the cam 32 causes the required conditioning of the reciprocal positions of the rear ends 12b of the oscillatory arms 12 and thus of the reciprocal positions of the rolls 11 to guide the rolled stock.
  • the guide box 10 for the rolled stock is positioned immediately upstream of a rolling mill stand 19, which normally will have the axis of its relative rolls rotated by 90° to the axis of the rolls of the rolling mill stand 23 positioned upstream.
  • the axis of positioning of the guide rolls 11 coincides with the axis of positioning of the rolls of the upstream rolling mill stand 23.
  • the actuation of the source of power 18 conditioning the reciprocal positions of the guide rolls 11 is governed by a relative adjustment unit 20, which receives and processes signals of actuation and servo-assisted adjustment.
  • an instrument 21 to measure dimensions which is positioned at least upstream of the guide rolls 11 and monitors the actual dimensions of the rolled stock 22 passing through, thus determining any excursions from the nominal value determined by the adjustment of the rolling rolls 24 of the upstream rolling mill stand 23.
  • the instrument 21 to measure the dimensions acts substantially on the same plane 35 (Fig.1a) as that containing the rolling axis on which is measured the gap between the guide rolls 11 for the rolled stock.
  • This instrument 21 to measure the dimensions sends these data to an adder unit 25 which governs the adjustment unit 20.
  • the adjustment unit 20 conditions according to these data the actuation of the source of power 18 and therefore the value of the positioning of the adjustment means 15 and the resulting adjustment of the reciprocal positions of the guide rolls 11.
  • the guide rolls 11 to guide the rolled stock 22 cooperate with a measurement and processing unit 26 associated with the actual value of the gap.
  • This measurement and processing unit 26 can obtain the value of the gap from indirect measurements, for instance from the distance between the outer periphery of the guide rolls 11 and the lateral shoulders 34, or from measurements of the distance between centres on the basis of knowledge of the diameter of the guide rolls 11.
  • the measurement and processing unit 26 can obtain the value of the gap from direct measurements, for instance from optical measurements.
  • the actual value of the gap is sent to the adder unit 25, which compares it with the set value and possibly corrects the actuation signal to the adjustment unit 20 if there is an excursion " e " between the set value and the actual value.
  • load cells 36 are included in cooperation with each of the supports of the guide rolls 11 at the ends 12a of the oscillatory arms 12 and are associated with set screws 41 and are connected to a processing and display unit 37.
  • load cells 36 make possible the monitoring, and therefore the display with relative display means 38, of the intensity of the load force which the rolled stock 22 passing through exerts on the rolls 11, and therefore make possible the checking of the correctness of the set positioning of the guide rolls 11 by means of this value in comparison with a reference value.
  • This signal monitored by the load cells 36 is sent to the adjustment unit 20, which possibly actuates the source of power 18 to correct the position of the guide rolls 11 and to restore the correct conditions of force exerted by the rolled stock 22 passing through.
  • sensors 39 are included in cooperation with the guide rolls 11 and also are connected to the processing and display unit 37 and to relative displays 40; these sensors 39 monitor the actual speed of rotation of the guide rolls 11 during the passing of the rolled stock 22.
  • This signal of speed is sent to the adjustment unit 20, which according to this signal either corrects the positions of the guide rolls 11 if the speed monitored during the passing of the rolled stock 22 identifies an incorrect position the guide rolls 11 or identifies a condition requiring maintenance action.
  • the reciprocal positioning of the guide rolls 11 is adjusted according to the set position of the rolling rolls 24 of the upstream rolling mill stand 23.
  • the adjustment comes from a memorised setting system 27, which conditions the positioning of the rolling rolls 24 in relation to each single rolling process.
  • the memorised setting system 27 cooperates, in adjustment of the position of the rolling rolls 24, with an adder unit 125 associated with its own adjustment unit 120 able to condition the adjustment of the upstream rolling mill stand 23 by means of the source of power 118.
  • the rolling rolls 24 of the upstream rolling mill stand 23 cooperate with a measurement and processing unit 126 which obtains the actual gap between the rolling rolls 24 and which cooperates with the adder unit 125 for the correction in feedback of possible excursions from the set value.
  • the memorised setting system 27 governs in this case also the adjustment of the positions of the guide rolls 11 through the relative adder unit 25, adjustment unit 20 and source of power 18.
  • This type of adjustment enables the positioning of the guide rolls 11 to be conditioned on the basis of the adjustment of the rolling rolls 24 of the upstream rolling mill stand 23; this situation provides an accurate determined dimensional correlation between the measurement of the rolled stock 22 leaving the upstream rolling mill stand 23 and the positions of the guide rolls 11 to guide the rolled stock 22.
  • a position control cycle is provided and is based on the value of pressure which the guide rolls 11 actually exert on the rolled stock 22 passing through.
  • This position control cycle is advantageously carried out periodically at predetermined intervals and has the purpose of checking the correctness of the positioning of the guide rolls 11 in relation to anomalies which cannot be easily found, such as for instance, wear of the guide rolls 11, inaccuracies in the mechanical transmission chain and yet other anomalies.
  • the position control cycle according to the invention includes during the passage of the rolled stock 22 a preliminary slight opening of the guide rolls 11 so as to evaluate the absorption in the loadless state of the source of power 18.
  • This opening of the guide rolls 11 entails the delivery of a current of a negative sign to the source of power 18.
  • the guide rolls 11 are closed progressively against the rolled stock 22 by feeding the source of power 18 with a current of a positive sign, which first takes on a substantially constant value up to the moment of contact and then quickly increases when the guide rolls 11 press against the rolled stock 22.
  • the guide rolls 11 are clamped and kept in that position, for instance by braking means with a nil delivered current, or else by keeping constant the value of delivered current and therefore of delivered torque.
  • the positioning of the guide rolls 11 is set and adjusted according to a value of current delivered to the source of power 18, this value corresponding to a required value of pressure of the guide rolls 11 against the rolled stock 22.
  • the current delivered to the source of power 18 is kept constantly equal to this value I set , which corresponds to the required value of pressure exerted by the guide rolls 11 against the rolled stock 22 passing through.
  • This method based on maintaining a constant value of pressure on the rolled stock 22 can be used either as an alternative or in combination with the methods based on the control of the dimensional parameters, as described above.
  • the methods based on the control of the dimensional parameters can be used to determine the conditions of adjustment, that is to say, before introduction of the rolled stock 22 and after the latter 22 has passed through, whereas the method based on a constant value of the delivered current, that is to say, a constant pressure exerted by the guide rolls 11, can be used during the passage of the rolled stock 22 within the guide box 10.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)
  • Control Of Metal Rolling (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Rolls And Other Rotary Bodies (AREA)
EP96106828A 1995-05-04 1996-04-30 Method for the automatic adjustment of the rolls to guide rolled stock and relative device Expired - Lifetime EP0740967B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITUD950080 1995-05-04
IT95UD000080A IT1280165B1 (it) 1995-05-04 1995-05-04 Procedimento di regolazione automatica dei rulli di guida laminato e relativo dispositivo

Publications (2)

Publication Number Publication Date
EP0740967A1 EP0740967A1 (en) 1996-11-06
EP0740967B1 true EP0740967B1 (en) 1999-10-27

Family

ID=11421821

Family Applications (1)

Application Number Title Priority Date Filing Date
EP96106828A Expired - Lifetime EP0740967B1 (en) 1995-05-04 1996-04-30 Method for the automatic adjustment of the rolls to guide rolled stock and relative device

Country Status (5)

Country Link
EP (1) EP0740967B1 (it)
AT (1) ATE185989T1 (it)
DE (1) DE69604857T2 (it)
ES (1) ES2140748T3 (it)
IT (1) IT1280165B1 (it)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109731926A (zh) * 2019-01-23 2019-05-10 合肥市百胜科技发展股份有限公司 导卫
RU2695845C2 (ru) * 2014-12-18 2019-07-29 Моргодсхаммар Аб Роликовая направляющая и способ направления исходного материала

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4291479B2 (ja) * 1999-03-11 2009-07-08 寿産業株式会社 ローラーガイドによる圧延方法
TW522058B (en) * 1999-05-03 2003-03-01 Morgan Construction Co Adjustable monitoring guide
CN104438366A (zh) * 2014-10-24 2015-03-25 合肥市泰通冶金科技有限公司 多功能涂层导卫装置
CN104338762A (zh) * 2014-10-24 2015-02-11 合肥市泰通冶金科技有限公司 悬浮轧钢导卫装置
SE540328C2 (en) * 2016-10-19 2018-06-26 Morgaardshammar Ab A guide roller assembly and a roller guide
US11701694B2 (en) 2021-06-11 2023-07-18 Primetals Technologies USA LLC Automated calibration and realtime communication of data, problems, damage, manipulation, and failure from a network of battery powered smart guide nodes within a rolling mill
CN114833194A (zh) * 2022-05-19 2022-08-02 河北纵航机械制造有限公司 一种全自动轧花机

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JPS5334587B2 (it) * 1973-12-05 1978-09-21
JPS5728609A (en) * 1980-07-25 1982-02-16 Nippon Steel Corp Inductive guide variable embracing range of steel material
DE3363234D1 (en) * 1982-09-16 1986-06-05 Centro Morgardshammer Gmbh Double roller guide for rolling mills
JPH03161112A (ja) * 1989-11-20 1991-07-11 Kotobuki Sangyo Kk ローラガイドの位置調整装置
JPH0679735B2 (ja) * 1990-05-28 1994-10-12 新日本製鐵株式会社 ローラガイド装置および高速ノンツイストブロックミルにおける圧延材誘導方法
JP2657737B2 (ja) * 1992-08-04 1997-09-24 寿産業株式会社 圧延材誘導方法およびローラガイド装置
DE4227842C2 (de) * 1992-08-20 1997-01-23 Mannesmann Ag Walzgutführung
JPH0783891B2 (ja) * 1992-08-26 1995-09-13 寿産業株式会社 ローラガイドの制御装置
JPH0771687B2 (ja) * 1993-04-19 1995-08-02 寿産業株式会社 ローラガイドの圧延材誘導方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2695845C2 (ru) * 2014-12-18 2019-07-29 Моргодсхаммар Аб Роликовая направляющая и способ направления исходного материала
CN109731926A (zh) * 2019-01-23 2019-05-10 合肥市百胜科技发展股份有限公司 导卫
CN109731926B (zh) * 2019-01-23 2024-03-22 合肥市百胜科技发展股份有限公司 导卫

Also Published As

Publication number Publication date
ATE185989T1 (de) 1999-11-15
EP0740967A1 (en) 1996-11-06
DE69604857T2 (de) 2000-02-17
IT1280165B1 (it) 1998-01-05
ITUD950080A0 (it) 1995-05-04
ITUD950080A1 (it) 1996-11-04
ES2140748T3 (es) 2000-03-01
DE69604857D1 (de) 1999-12-02

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