EP0723610A1 - Dispositif et procede pour la mise en forme de collants et collants ainsi mis en forme - Google Patents
Dispositif et procede pour la mise en forme de collants et collants ainsi mis en formeInfo
- Publication number
- EP0723610A1 EP0723610A1 EP94929528A EP94929528A EP0723610A1 EP 0723610 A1 EP0723610 A1 EP 0723610A1 EP 94929528 A EP94929528 A EP 94929528A EP 94929528 A EP94929528 A EP 94929528A EP 0723610 A1 EP0723610 A1 EP 0723610A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tights
- molds
- shape
- leg
- shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000007493 shaping process Methods 0.000 title claims abstract description 32
- 230000008569 process Effects 0.000 title abstract description 16
- 239000000463 material Substances 0.000 claims description 28
- 244000309466 calf Species 0.000 claims description 16
- 238000004806 packaging method and process Methods 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 210000002414 leg Anatomy 0.000 description 86
- 210000002683 foot Anatomy 0.000 description 46
- 238000000465 moulding Methods 0.000 description 17
- 210000003371 toe Anatomy 0.000 description 16
- 210000003127 knee Anatomy 0.000 description 9
- 230000000007 visual effect Effects 0.000 description 9
- 238000003908 quality control method Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 238000009499 grossing Methods 0.000 description 5
- 238000009940 knitting Methods 0.000 description 5
- 210000000689 upper leg Anatomy 0.000 description 5
- 210000003484 anatomy Anatomy 0.000 description 4
- 210000003423 ankle Anatomy 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000001255 hallux Anatomy 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000004886 head movement Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 210000001872 metatarsal bone Anatomy 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 210000001694 thigh bone Anatomy 0.000 description 2
- 210000002303 tibia Anatomy 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 108700024394 Exon Proteins 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 210000000629 knee joint Anatomy 0.000 description 1
- 210000001699 lower leg Anatomy 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 210000003189 scaphoid bone Anatomy 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 210000002474 sphenoid bone Anatomy 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
- D06C5/005—Shaping or stretching of tubular fabrics upon cores or internal frames of articles, e.g. stockings
Definitions
- the invention relates to an apparatus and a method for shaping tights.
- the invention further relates to molded tights.
- a first inexpensive method is to have the tights in completely unshaped, i.e. to bring the crumpled and clumped condition into a packaging and thus lead it to the sale.
- Another method is the production of so-called half-shaped stockings.
- the two leg sections of a pantyhose are pulled onto two U-shaped brackets or full-surface shapes and the pantyhose is subjected to a dry heat treatment, for example infrared radiation.
- the U-shaped brackets consist of a U-shaped curved round material and have dimensions such that the leg sections of a pair of tights are spread so that a visual quality control of the two sections can be carried out.
- the two U-brackets are aligned so that both U-bracket levels lie in one plane, and are spaced apart from one another in such a way that the pants section of the pantyhose is also spread, in particular in the gusset area, so that the visual quality control is also possible this critical gusset area, in which there are usually several seams, can be carried out.
- the legs of the U-shaped bracket run straight and merge into one another via a semicircular curve on the closed bottom of the U. There is therefore no anatomical foot or calf formation.
- Another method of shaping is the so-called full shaping of the tights.
- the tights are stretched onto shapes, namely flat shapes, i.e. the tights material is in full contact with the shape.
- the ladies' tights which are pulled up and spread in this way, are subjected to steam shaping, at temperatures of approximately 120 to 130 ° C., in which case steam is pressurized to a pressure of approximately 3 bar.
- a drying process then takes place while still in the drawn state. After pulling off the shape, the tights have exactly the shape or the outer contour of the shape on which it was drawn up and has been subjected to a full molding cycle.
- Another known shape for full shaping is designed such that the outer contour of the leg part corresponds to the shape of a planar projection of a side view of a human leg.
- the shape known from this has a rectilinear contour in the area of the shin which merges into an angled foot contour at an angle of approximately 160 ° C. In the area of the heel, the foot part protrudes beyond the rear contour of the leg, and a calf area can be defined in the further course of the rear contour.
- the contour is thus shaped by a relatively straight leg section, at one end of which there is an angled foot section.
- This shape with the contour of a projection of a side view of a human leg with an angled foot section now has the disadvantage that it is very difficult to apply a stocking to this angled shape and to pull it off again. This is particularly difficult in the case of longer stockings, and can be accomplished only with great effort in the case of tights, with the risk that the tights will be overstretched and thereby damaged.
- EP-A-0 518 184 proposes to form the leg shape in two parts, namely an actual leg part with a foot part connected to it in an articulated manner.
- the foot part can be pivoted via an actuating mechanism so that the foot part is aligned in the direction of the longitudinal axis of the leg.
- a first disadvantage is that the shape as such is designed to be very complex, and that the control elements and the pivot axis represent points which can damage the sensitive material of the women's tights.
- the mechanically moving parts such as rocker arms, axle joints are exposed to considerable loads in the harsh conditions of full molding (120 to 130 ° C, steam with pressure 3 bar).
- a complex control is necessary to the foot parts with the puller and puller synchronize a fully automatic opening and closing of the hosiery. That is, a control mechanism must be provided which ensures that the foot part is aligned in the longitudinal direction of the leg for pulling on and off, and is pivoted after pulling up so that the desired angled position of the foot part is achieved.
- This construction also has the considerable disadvantage that visual quality control is extremely difficult to carry out. Since the two leg parts of the shape must run parallel to one another in order to be anatomically correct, a viewer can, provided the shape is presented to them from the side, only inspect a single outer side directly. In this position, the two leg parts of the form lie congruently one behind the other, so that, for example, only one right outer side of the leg of a lateral projection of a leg can be seen. Neither the inner side of this leg, let alone the side of the leg behind it, can be inspected directly, so that complex mirror constructions or intensive head movements of the viewer are necessary.
- a leg shape would result, as is known, for example, from the leg position in the "Charly Chaplin films", in which, in a front view of a person, the side surfaces of the legs which are angled to the left or right are visible.
- This shape is intended to simplify the putting on and taking off of the individual stockings, since it is no longer necessary to pull on a foot part which is angled laterally with respect to the rest of the stocking.
- the invention has for its object to overcome the disadvantages of the prior art in the full shaping of hosiery with an anatomical shape of the leg contour and to provide a device and a method for the full shaping of tights, with a simple structure and a possibility for semi or fully automatic Handling as well as for a simple visual error control. Furthermore, appropriately shaped tights are to be specified.
- this object is achieved by a device for shaping tights, with two flat shapes arranged side by side, the contour of which corresponds to a flat projection of a front view of a human leg, the shapes being orientable, at least for pulling off, into a position parallel to one another.
- the flat projection of a front view of a human leg results in a contour which, in contrast to a side view, has no angled foot region.
- a projection of a front view in the area of the toe, the area of the toes and the area of the ankle is no wider than the foot in the area of a calf or thigh. This results in a shape which has the desired anatomically curved contour line, in particular in the area of the foot, without any bends which prevent a pulling or pulling operation.
- a pair of tights can be put on the two forms by hand or automatically with a corresponding elevator device, for example with a pre-gathering device according to EP-A-0534 188.
- the tights can be pulled off from two adjacent forms which are oriented parallel to one another, for example by means of lateral pulling strips which are approached to the forms from both sides.
- the tights can be removed according to a further development of the invention, for example by means of pull-off elements which can be pressed in pairs in a controlled manner onto the side longitudinal edges of the shapes are and are movable in the longitudinal direction of the molds.
- the contour is mirror-symmetrical to the central longitudinal axis of the leg and is adapted to the proportions of the anatomical contour.
- This measure has the considerable advantage that identical shapes can be used for both a left and a right leg. Due to the flexibility of the material of hosiery is in shape with the contour according to the invention a flat projection of a front view is irrelevant whether in the tiptoe area the anatomically somewhat protruding area of the big toe is to the left or right of the central longitudinal axis in this projection, so that an approximately semicircular contour is equally well suited to a left or right foot to record.
- the feature "adapted to the proportions of the anatomical contour" is to be understood in such a way that the outer contour is chosen such that an appropriate amount of material of the tights is sufficiently tensioned or spread over the shape at the corresponding points in the foot area so that in the case of full shaping, a good heat exchange can take place between the shape and the material lying flat against it, which then leads to good shaping with a smooth outer surface, but at the same time there is sufficient material to cover the anatomical areas protruding from the flat front projection, e.g. B. instep or heel, later to cover evenly with tights on.
- the anatomical curves e.g.
- the shape can be designed as a flat element.
- This measure which is known per se, has the advantage that particularly good smoothing of the material is achieved, particularly in the case of steam shaping.
- the shapes consist of rod-shaped material that is bent according to the desired contour. Although this produces a somewhat less smooth surface, particularly in the case of steam shaping, this type of design of the molds offers considerable advantages, since on the one hand there is a greater rigidity of the molds as a result of a higher section modulus and on the other hand the pulling off the tights from the shapes can easily be done by side-moving tapes.
- an opening is provided in the shape of the heel.
- a pair of tights is formed on such shapes with openings in the area of the heels, then areas in the heel area and, of course, in the area of the instep of the feet, material-rich areas are created, which are less tightly tensioned or smoothed, so that these areas are easier to arch both Adjust the foot in the area of the heel as well as the curvature in the area of the instep when tightening and then take on a smooth, taut appearance.
- This variant is particularly preferable for tights in which the heels are not formed anyway.
- a lowered hole is only present on one side of the mold in the heel region.
- This measure has the advantage that an unformed, material-rich area of the tights is formed only on one side of the shape, for example only on the side of the heel.
- a curvature is provided on the shape in the area of the heel.
- the curvature of the heel represents a relatively slight elevation from the projection plane, so that an upward or downward movement is not disadvantageously impeded by an effect corresponding to the anatomy of a heel curvature.
- the fabric Due to the curvature of the shape, the fabric is tight and can then be inspected visually for imperfections in the stitch pattern or seams in the heel area.
- the curvature is designed as an area printed out from a plane of the shape.
- the flat shape for forming the hosiery can be easily produced by a combined punching / pressing process.
- the two adjacent forms can either be aligned with their flat sides one behind the other in one plane, for which purpose a folding or other movement process is then required before the tights are removed from the forms, in order to arrange the two forms in a parallel arrangement bring to.
- a movement device for moving at least one shape with respect to the other shape which enables the at least one shape to be moved into an arrangement that is essentially parallel to the other shape, but offset laterally relative to the other shape.
- this feature of the invention can also be used independently with conventional shapes, for example with U-shaped flat shapes or U-shaped shapes made of curved round material.
- the movement device is designed as a swivel device, the swivel axis of which is arranged off-center between the two shapes.
- the tights can first be pulled onto the two flat shapes aligned in one plane, visually checked and shaped in this position and then, before pulling off, can be brought into the desired parallel but laterally offset position simply by pivoting the two shapes towards one another.
- the movement device in which the pantyhose is drawn from the outset into shapes oriented parallel to one another, can be designed as a displacement device for displacing at least one shape with respect to the other shape oriented parallel thereto.
- At least one pull-off element is provided on each of the longitudinal sides of the shapes, which can be pressed in a controlled manner onto the lateral longitudinal edges of the shapes and which can be moved in the longitudinal direction of the molds.
- the trigger elements follow the curves on the side longitudinal edges of the molds, so that the tights are automatically pulled off the molds without being overused locally.
- the trigger elements can be pressed against the side longitudinal edges of the molds via fluid cylinders.
- the fluid cylinders are preferably connectable to a pressure source for generating a largely constant contact pressure.
- the molds consist of rod-shaped curved material, as already mentioned above, pull-off tapes can be pressed onto the molds from both sides for pulling off the tights.
- a carousel which can be rotated about its vertical axis and on which a plurality of molds are arranged in pairs, a plurality of treatment stations being arranged along the carousel, between which the shapes can be moved by rotating the carousel.
- At least one feed station, one clamping station, one steam forming station, one drying station and one take-off station are preferably provided in order to enable the device to operate fully automatically.
- the object of the invention is achieved by a method with the following steps. Pulling up a pair of tights with their two legs on two adjacent flat shapes, the contours of which are each a flat projection correspond to a front view of a human leg. Exposing the pantyhose to heat to form the pantyhose on the molds and peeling off the pantyhose from the molds.
- the tights are preferably shaped by the action of steam and then dried.
- the leg sections, the foot sections and the pants section are formed in one plane, as a result of which pleats form along the side longitudinal edges of the legs.
- the flat shapes are aligned parallel to one another and the tights are then pulled off the shapes and folded in such a way that a curved contour can be seen from the outside in the area of the foot sections and / or the calf.
- This measure has the advantage that the high-quality shaping of the tights can be recognized immediately in the sales packaging on the basis of the curved contour.
- At least one of the shapes is pivoted with respect to the other shape, in order to convert the two shapes into one with its two to bring flat sides parallel to each other, but laterally offset from each other.
- the tights are preferably pulled laterally offset from one another from the molds and folded with overlapping legs offset laterally relative to one another and placed in packaging.
- the shape of the stocking legs conform to a flat projection of a front view of a human leg.
- the tights can, according to a further development of the invention, be knitted more closely at least in one area of the contour than in the other areas in which the shape has a greater width.
- the tights can be knitted more closely in the knee area, the joint area and the toe area, thereby ensuring that the desired shape is maintained permanently even after the tights have been washed.
- FIG. 1 is a plan view of a first embodiment of a device according to the invention with a shape closely approximating the anatomy of a left foot
- FIG. 2 shows a representation corresponding to the representation of FIG. 1, the contour of which is mirror-symmetrical to the central longitudinal axis,
- FIG. 3 shows a further exemplary embodiment of a mold according to the invention, the outer contour of which corresponds to the shape of FIG. 2, but which is provided with an additional feature, namely an opening,
- FIG. 4a is a sectional view comparable to FIG. 4 of a modified embodiment
- FIG. 5 shows a sectional illustration comparable to FIG. 4 of a further exemplary embodiment of a form according to the invention
- 6 shows a sectional illustration, comparable to the illustrations of FIGS. 4 and 5, of a further exemplary embodiment of a mold according to the invention
- FIG. 7 shows a view comparable to the illustration in FIG. 2 of a device according to the invention for forming tights, only the area of the shapes being shown,
- FIG. 8 shows the device from FIG. 7 with tights drawn thereon
- FIG. 11 is an overall view of a device for shaping tights according to the invention in a top view in a simplified schematic representation
- FIG. 12 shows a detail of the device according to FIG. 11 for moving two shapes which can be pivoted relative to one another between a position aligned with one another in a plane and a position parallel to one another, FIG.
- FIG. 13 shows a modification of the embodiment according to FIG. 12,
- FIG. 14 is a front view of a pair of tights after a molding according to the invention has been carried out.
- FIG. 15 shows a view of the tights according to FIG. 14 after they have been folded about a longitudinal axis in such a way that one leg section comes into a position parallel to the other leg section but laterally offset relative to this, as is the case with the device according to FIG. 13 Case is. 16 shows a simplified front view of a further embodiment variant of the device which has been slightly modified compared to the embodiment according to FIG. 12,
- FIG. 17 shows a schematic view of a pair of tights which have been folded about a longitudinal axis in the manner according to the invention and whose leg sections have been brought into a laterally offset position, the subsequent folding steps and the introduction of a wrapping card being indicated,
- FIG. 18 shows a side view of the tights according to FIG. 17 after they have been folded twice
- FIGS. 17 and 18 show a sales packaging into which the tights have been inserted in the shape previously folded based on the illustration according to FIGS. 17 and 18,
- FIG. 21 shows a cross section through an arrangement according to FIG. 13, after the molds have been brought into a parallel, laterally offset position, the step of pulling off the tights from the molds being indicated by longitudinal bands,
- FIG. 22 shows a schematic view of a further modification of the invention, the two legs of a pair of tights being folded parallel to one another, lying congruently one above the other, and the tights now being able to be gently removed from the molds by means of fluid cylinders which can be approached on the two longitudinal longitudinal edges of the molds
- FIG. 23 shows a schematic side view of a pair of tights stretched on a mold, the two legs of which have been brought into a congruent position, with a close-knit knitting in the knee area, in the thigh area and in the toe area.
- a device according to the invention shown in FIG. 1 is provided with the reference number 10 in its entirety.
- FIG. 1 only one form 12 belonging to the device 10 is shown, the contour 13 of which corresponds to a planar projection of a front view of a left human leg, namely from the front, ie the knee side.
- the contour 13 has a course in the area of the toes 16 which corresponds to an envelope in the area of the toes, that is to say that it projects the furthest in the area of the big toe.
- the contour 13 subsequently merges with the toes in a somewhat narrower area of the metatarsal bone, sphenoid bone 19 and scaphoid bone 20 into the somewhat wider ankle 22, the contour of which is determined by the ankles 23, 23 '.
- the projection of the heel 24 results approximately in an oval.
- the contour 13 has only gentle curves, which is slightly roof-shaped in the area of the toes 16, so that this area is shown as run-in slopes for an opening area of a pair of tights that extend from the tips of the feet the form 12 should be pushed. This can now be done either by hand or with the aid of devices known per se for applying the tights. Also a manual one
- the gently undulating contour makes it easy to pull off, ie the tights only have to be gripped and pulled off in the area of the toes 16.
- FIG. 1 Since the shape of FIG. 1 only corresponds to the contour of a left leg, either a second shape for a right leg must be provided, or the shape 12 shown in FIG. 1 must be used rotated by 180 ° about its longitudinal axis.
- a form 32 shown in FIG. 2 has a contour 49 which is mirror-symmetrical to a central longitudinal axis 34.
- the contour 49 also has the features of the contour of a flat projection of a front view of a leg, only symmetrized, nevertheless the shape, measured in terms of its flatness, is the same as the shape depicted in FIG. A pantyhose attached to it is tightened or stretched equally well, since the same amount of space is available, but not exactly anatomically as in FIG. 1, but simplified for reasons of symmetry, but still according to the proportions of the anatomy of a leg.
- the form 32 also has a toe region 36, which is equally well designed as an insertion aid, followed by a narrower region in the region of the metatarsal bones 38, followed by a region of the joint 42, the calf 44, the knee 46 and the thigh 48.
- FIG. 3 and 4 show a further exemplary embodiment of a mold 52 according to the invention, the contour 53 of which corresponds to the contour 49 of the exemplary embodiment from FIG. 2.
- the contour 53 of the shape 52 there is an approximately circular opening 54 in the area of the heel, which can be easily produced, for example, by a punching out process.
- the mold 22 consists of a plate-shaped element.
- the forms 12 and 32 described in connection with FIGS. 1 and 2 also have such a plate-like structure.
- the forms 12, 32 and 52 are made of metal.
- the opening 54 ' is not formed continuously, but rather as a countersunk hole, so that the somewhat wavy or loose fabric structure arises only on one side of the form 52, for example in the heel area in the open area of the opening 54 '.
- a curvature 64 is provided, which is designed as an extension 66.
- the contour of the curvature 64 corresponds to a heel contour, ie tights are fully formed on the form 62, for example by heat treatment at 120 to 130 ° C. and steam application at a pressure of about 3 bar, as is customary in this area the tights in the area of the curvature 64 assume their contour, that is to say after arching there is a curved heel area.
- the curvature is formed by an expressed region 74.
- the mold 72 is thus easier to manufacture than the corresponding mold 62, namely, for example, that the region 74 is only expressed by a pressing operation with a stamp.
- FIG. 7 and 8 show a further exemplary embodiment of a device 80 according to the invention, which is designed as a pantyhose molding machine.
- This machine has a plurality of treatment stations, for example a first station for applying pantyhose to a mold 82 consisting of two leg parts 84 and 86.
- the tights are handed over by an operator in a gathered state to a partial device which automatically tightens the tights onto the Legs 84 and 86 pulls up. This process can of course also be done by hand.
- the contour of a leg part 84 (and also equally of the leg part 86) is designed such that the anatomically corresponding shapes in the foot region 88 or 90 and in the calf and Thigh area or in the knee area 112, 114 do not extend beyond lateral longitudinal edges 110, 120, which represent parallel longitudinal side edges of shape 82.
- leg sections 94 and 96 of the tights 92 abut the correspondingly straight-line sections of the leg parts 84 and 86 and open at the upper end in a trouser section 102.
- a gusset area 104 extends between the two leg parts 84 and 86, which are spaced apart from one another in this way that the tights 92 are spread in the gusset area 104, so that this can be checked visually for possible errors in the stitch pattern and in the seams.
- the toes 98, 100 and the toe seams 121, 122 which are now horizontally oriented towards the operator, are also very easy to control.
- the fully formed tights 92 can be placed around a central longitudinal axis 116, for example in a first laying operation, as is shown by an arrow 117.
- a form 82 has been described in connection with FIGS. 7 to 10, which consists of flat, flat metal forms, without being shaped or formed by heel parts and calf parts. It is of course possible to use the shapes 52, 62 or 72 shown in FIGS. 4, 4a, 5 or 6 in order to produce tights with trained heels and calves.
- FIG. 11 An apparatus for forming tights using the molds according to the invention is shown schematically in FIG. 11. Some of the details are already known from EP-A-0 534188. Further details regarding the formation of the steam chamber are disclosed in US-A-4,524,889, which is incorporated herein by reference.
- the device indicated generally at 130, includes a carousel 134 which is rotatably supported on a central vertical axis of rotation 133 and on which a plurality of molds 132 are arranged in pairs.
- the tights are moved from station to station by rotating the carousel 134 counterclockwise in a direction indicated by arrow 141.
- An operator indicated by reference numeral 135, can first manually pull the tights onto a first pair of molds 132 at a feed station 131.
- the tights are then moved counterclockwise according to arrow 142 to a clamping station 136, where the tights are transferred to a separate clamping device for clamping on the molds, from which they are then moved in a counterclockwise direction according to arrow 141, while at the same time further tights can already be put on at the feed station 131.
- the tights are then moved to a steam form station, generally designated 137. Steam shaping is done in a manner known per se by supplying steam to a closed chamber, the steam inside the chamber acting on the tights for a predetermined time, opening the steam chamber and finally removing the molds from the steam chamber for further transport to the next station.
- the molds are moved through a plurality of drying stations, generally designated by the reference numeral 138, which are also arranged along the carousel 134. Since the molds within the steam molding station 137 have been subjected to a considerable amount of moisture, this drying step requires various drying stations 138 in order to ensure adequate drying of the tights.
- the tights are moved on to a pull-off station 140, where the tights are folded parallel to one another about a longitudinal axis with their two legs and are then pulled off the molds 132 by a pull-off device, the details of which are shown below with reference to FIGS. 21 and 22 are explained.
- the Pass tights directly to a packaging line for folding and subsequent insertion into a sales packaging, as is generally indicated by arrow 139.
- FIG. 12 shows a detail of the pull-off station 140, which is basically known per se, but uses the new forms according to the invention.
- the device designated as a whole by the numeral 150 has a first shape 152 and a second shape 154, which consist of round profiles which are bent according to the contour of the manner according to the invention, as is shown, for example, in FIG. 14.
- the forms 152, 154 are arranged "hanging" on holders 158, 160, so that the closed part of the round profiles points downwards and tights can be pulled onto the forms 152, 154 from below and also removed again.
- the holder 160 of the second mold 154 is pivotably arranged relative to the holder 158 of the first mold 152.
- the pivot axis 156 runs parallel to the molds 152, 154 and is arranged centrally between the molds 152, 154, so that the molds are in a previously aligned position after pivoting the second mold 154 in the direction of arrow 164 about the pivot axis 156 come into a pull-off position 162, in which both molds 152, 154 are aligned parallel to one another and are laterally aligned with one another.
- FIG. 13 shows a modification of the device according to FIG. 12, which is designated overall by the number 200.
- the device 200 comprises a first mold 202 and a second mold 204, which are also arranged hanging on holders 208, 210.
- the shapes again consist of round profiles 211 which are bent into the desired shape.
- a standing arrangement of the forms can also be selected, so that the tights can be pulled on and removed from above.
- the second holder 210 with the second shape 204 is arranged so as to be pivotable relative to the first holder 208 about a vertical pivot axis 206.
- the pivot axis 206 is not arranged centrally between the two shapes 202, 204, but is offset by the distance b from the center of the distance 2a between the two shapes 202, 204.
- the holder 210 is expediently designed so that the pivot axis 206 is not only offset by the amount b from the center between the two shapes 202, 204, but also in relation to an imaginary center line 209 through the two shapes 202, 204 in the together aligned, aligned position 213 is laterally spaced by a certain amount, so that there is a sufficient distance between the two molds 202, 204 after pivoting of the second mold 204 in the direction of arrow 214 in a pull-off position 212.
- the pivot axis 206 is offset by the amount b from the center of the distance 2a, so that both forms 202, 204 are laterally offset in the pull-off position 212 by a distance c which corresponds to twice the distance b.
- the tights are pulled onto the molds 202, 204 in the aligned or pull-on position 213. In this position there is also a visual inspection of the tights for errors. Only before the tights are removed are the molds 202, 204 brought into the pull-off position 212 by pivoting about the pivot axis 206, in which the tights are pulled off the molds preferably by means of side pulling tapes, as shown in FIG. 21, then as follows in more detail explained, folded and placed in packaging.
- FIG. 14 shows a pantyhose 220 schematically in the front view, which is stretched over the forms according to the invention.
- the tights 220 put on the two forms 202, 204 (forms not shown in FIG. 14, because of the fabric structure and the elasticity of the material, conform exactly to the contour of the forms 202, 204.
- the tights have a pant section 222, two leg sections 224, 226 and two foot sections 230, 232, the contour of which corresponds to the front projection of a human leg, a gusset area 228 extending between the two leg sections 224, 226, which are spaced apart from one another in such a way that the hosiery 220 is spread out in the gusset area 228 so that this can be checked visually for possible defects in the stitch pattern and in the seams.
- FIG. 15 shows the tights 220 'after the second mold 204 has been pivoted into the pull-off position 212 (molds and holder not shown). It can be clearly seen that the tights 220 'are laterally offset by the amount c over the entire longitudinal extent, that is to say in the pants section 222, in the area of the leg sections 224, 226 and in the area of the foot sections 230, 332.
- FIG. 16 shows a schematic front view of an embodiment which is slightly modified compared to FIG. 13 and which is designated overall by the number 240.
- the device 240 in turn has two shapes 242, 244 arranged on holders 248, 250, which, however, do not consist of brackets but of solid material.
- the structure of the device 240 corresponds to the structure of the device previously described with reference to FIG. 13. 16 also shows the movement device 252, by means of which the second holder 250 can be pivoted about the pivot axis 246 with the aid of a rotary drive 254.
- FIGS. 17 to 19 The subsequent folding and packaging process after the tights have been removed from the molds is illustrated in FIGS. 17 to 19.
- FIG. 17 shows the tights 220 'after they have been removed from the molds with sections offset to one side according to FIG. 15.
- FIG. 17 additionally shows three folding axes 256, 258 and 260, around which folding is subsequently carried out, before the tights are placed in a packaging.
- the tights 220 ' can be folded around a fold axis 256 in the transition region between the leg sections 224, 226 and the foot sections 230, 232 in the direction of the arrow 266 towards the center and at the other end about a third fold axis 258, which can be folded is located in the transition area between the trousers section 222 and the leg sections 224, 226, likewise towards the center in the direction of the arrow 268.
- a wrap card 262 according to FIG. 17 is in the direction of the arrow 264 placed on the tights 220 ′′ before further folding about the second folding axis 260 in the direction of the arrow 270 according to FIG. 18 takes place.
- the tights can then be introduced according to FIG. 19 into a package 272, in which a viewing window 274 made of a transparent plastic is provided, so that the leg sections of the tights 220 ′′ ′′ lying one above the other are clearly recognizable from the outside. The remaining areas of the tights are covered by edge sections 276, 278.
- FIG. 20 an alternative arrangement of the device for bringing the molds into a parallel but laterally offset arrangement is indicated overall by the number 280.
- the second mold 284 is by means of a Fluid cylinder 286 displaceable in the direction of arrow 288 relative to the first mold 282.
- Both forms 282, 284 are therefore basically in a position parallel to one another, only one form being laterally displaced from the forms 282, 284 shortly before the tights are removed, in order to achieve the desired position of the forms with respect to one another.
- FIG. 21 schematically shows how the leg sections 289, 290 of the tights are pulled off the molds after they have been brought into the pulling position.
- two pull-off tapes 291, 292 are approached to the molds from both sides and moved downward in the direction of arrows 293, 294, so that the tights between the two pull-off tapes 291, 292 are pulled downwards from the molds.
- the extraction station 140 must be designed differently than was explained briefly previously with reference to FIG. 21.
- Fig. 22 shows a device that can be used to pull the tights from the full-surface forms.
- the two shapes, which were brought into a mutually parallel, mutually aligned position by pivoting, are indicated by the numbers 300 and 302.
- a pair of tights is put on the two forms, only half of which is shown schematically and which is indicated by the number 320.
- a guide 332 on the one side and a guide 334 on the opposite side are arranged at a sufficient distance from each other.
- two pneumatic cylinders 312, 316 on one side and 314, 318 on the other side are arranged at a certain distance from one another. These pneumatic cylinders 312, 316 and 314, 318 can be moved in a manner not shown on the guides 332, 334 downwards in the direction of the arrows 308 and 310.
- the pistons of the pneumatic cylinders 312, 316 and 314, 318 are extendable in the direction of the side longitudinal edges 305 of the molds 300, 302, so that they rest on the side longitudinal edges 305 of the molds 300, 302 with trigger elements 322, 326 and 324, 328.
- the pistons can be extended against the side longitudinal edges 305 by applying a pressure from a pressure source 336 via pressure lines 338 with a constant pressure in the direction of arrows 304 or 306.
- the pneumatic cylinders 312, 316 or 314, 318 are first brought into position and their pistons are extended in the direction of the arrow 304 or 306 against the side longitudinal edges 305. Then, by moving the pneumatic cylinders 312, 316 or 314, 318 on the guides 332 or 334, the tights can be pulled down evenly from the molds 300, 302 by a drive (not shown in more detail) and then transferred to a subsequent folding device . In this way, a uniform removal of the tights from the forms 300, 302 is made possible without any risk of damage to the tights.
- FIG. 23 shows schematically how the true-to-shape of the tights can be improved further during the molding according to the method according to the invention.
- a pair of tights loses its shape, which initially corresponds to the contour of the front view of a human leg after the shaping process according to the invention has ended, after a certain wearing time or during washing.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Dispositif et procédé pour la mise en forme de collants consistant à tendre les collants sur deux formes (242, 244) disposées l'une à côté de l'autre, dont le profil correspond à une projection plane de la vue de face d'une jambe, lesdites formes (242, 244) pouvant être ajustées, au moins lors de l'enlèvement, suivant une position où elles sont parallèles entre elles. Les collants sont tendus sur les formes (242, 244), de préférence suivant des positions alignées les unes derrère les autres, puis traités par la chaleur, de préférence à la vapeur, afin qu'ils prennent la forme désirée, puis finalement retirés desdites formes (242, 244). On obtient ainsi un collant mis en forme, dont la jambe est adaptée au profil d'une projection plane de la vue de face d'une jambe, ce qui, d'une part, permet d'avoir une meilleure présentation du produit définitivement mis en forme et, d'autre part, facilite considérablement la pose et l'enlèvement dudit collant.
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4335003 | 1993-10-14 | ||
DE4335003 | 1993-10-14 | ||
DE4414379A DE4414379A1 (de) | 1994-04-25 | 1994-04-25 | Vorrichtung und Verfahren zur Behandlung von Strumpfwaren |
DE4414379 | 1994-04-25 | ||
US23507494A | 1994-04-29 | 1994-04-29 | |
PCT/EP1994/003344 WO1995010651A1 (fr) | 1993-10-14 | 1994-10-11 | Dispositif et procede pour la mise en forme de collants et collants ainsi mis en forme |
US235074 | 2002-09-04 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0723610A1 true EP0723610A1 (fr) | 1996-07-31 |
Family
ID=27205660
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP94929528A Withdrawn EP0723610A1 (fr) | 1993-10-14 | 1994-10-11 | Dispositif et procede pour la mise en forme de collants et collants ainsi mis en forme |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0723610A1 (fr) |
AU (1) | AU7855094A (fr) |
WO (1) | WO1995010651A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3730686A1 (fr) * | 2019-04-26 | 2020-10-28 | Motocono, S.A. | Mannequin, machine et système de marquage au laser de pantalon |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1327122A (fr) * | 1962-04-02 | 1963-05-17 | Heliot Maurice Ets | Forme pour le traitement d'articles textiles |
US3519175A (en) * | 1967-09-22 | 1970-07-07 | Stevens & Co Inc J P | Hosiery finishing board |
DE4131804A1 (de) * | 1991-09-24 | 1993-04-01 | Krempel August Soehne | Verfahren und vorrichtung zum aufspannen von strumpfhosen auf einer form |
-
1994
- 1994-10-11 EP EP94929528A patent/EP0723610A1/fr not_active Withdrawn
- 1994-10-11 AU AU78550/94A patent/AU7855094A/en not_active Abandoned
- 1994-10-11 WO PCT/EP1994/003344 patent/WO1995010651A1/fr not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO9510651A1 * |
Also Published As
Publication number | Publication date |
---|---|
AU7855094A (en) | 1995-05-04 |
WO1995010651A1 (fr) | 1995-04-20 |
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