EP0715956A2 - Method and apparatus for cleaning a cylinder of a rotary printing machine - Google Patents
Method and apparatus for cleaning a cylinder of a rotary printing machine Download PDFInfo
- Publication number
- EP0715956A2 EP0715956A2 EP95118753A EP95118753A EP0715956A2 EP 0715956 A2 EP0715956 A2 EP 0715956A2 EP 95118753 A EP95118753 A EP 95118753A EP 95118753 A EP95118753 A EP 95118753A EP 0715956 A2 EP0715956 A2 EP 0715956A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- washing
- cylinder
- cleaning
- washing process
- time
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F35/00—Cleaning arrangements or devices
Definitions
- the invention relates to a method and an arrangement for cleaning a cylinder of a rotary printing press.
- the invention is particularly suitable for cleaning blanket cylinders, impression cylinders and plate cylinders or forme cylinders, for example in a coating unit.
- a washing device with a washing roller is known, which is used to clean the outer surface of a printing cylinder.
- a washing device with a washing roller mounted in a swivel joint is known, which has a control cam in the area of the grippers of the printing cylinder. The wash roller attached to the pressure cylinder is lifted from the lateral surface of the cylinder at a defined angle via this control curve, so that the wash roller does not collide with the gripper.
- the object of the invention is to develop a method and an arrangement which always have a controlled detergent supply approximately the same degree of moisture is guaranteed with a washing roller or a washcloth at the start of the wash.
- an optimal washing effect is achieved with minimal detergent and water consumption.
- the time and / or the number of printed sheets for the previous washing process is determined.
- a control determines the amount of detergent and / or water with which a uniform, predetermined degree of moisture of the washing roller or the wash cloth before it comes into contact with the cylinder surface in the pre-moistening phase is achieved.
- each washing process is then carried out with the same degree of moisture from the washing roller or washcloth. This reduces the consumption of detergent and water.
- the controller can determine the length of the washing process depending on the time and / or also on the number of printed sheets. For example, after setting up the press or with a small number of runs, a shorter washing process is selected. Following a high number of runs, a longer washing process is selected.
- a printing unit of a multi-color rotary printing press is shown schematically. It essentially consists of a printing cylinder 1, which has a transfer drum 3 in the direction of sheet travel is upstream. In a manner known per se, the printing cylinder 1 is adjacent to a blanket cylinder 4 which is in contact with a plate cylinder 5.
- the plate cylinder 5 has a dampening unit and an inking unit, which are not shown here.
- a washing device 2 is assigned to the blanket cylinder 4 and the impression cylinder 1.
- the washing device 2 extends over the respective width of the cylinders 1, 4 and essentially consists of a housing which rotatably accommodates a washing roller, for example a washing brush. Spray devices are arranged in the housing for the controlled supply of detergent and water.
- the spray devices are coupled to a controller. In terms of circuitry, this control is in turn coupled to a time determination and a sheet counter.
- the washing roller has a separate drive and is constantly engaged with a squeegee. At the lowest point of the housing there is a drain for the fluid from the detergent and water.
- the washing device 2 has two working cylinders articulated on the frame side for starting and stopping and lifting the device from a cylinder channel or from a gripper bridge.
- Organic detergents based on vegetable oil esters are preferably used as detergents.
- the mode of action is as follows: Each washing device 2 is normally in the parked position. Only a device 2 on the blanket cylinder 4 is considered. The operation of the device 2 on the impression cylinder is analogous to this.
- the electronic control interrogates the time determiner and the sheet counter.
- the time determiner indicates the time from the previous washing process.
- the sheet counter indicates the number of sheets printed since the previous washing process. Both values are processed by the control and, accordingly, the amount of detergent and water required to pre-wet the washing device 2 is supplied.
- the degree of evaporation of detergent and water from the washing device 2 and thus also the degree of moisture of the washing roller can be assessed using the criterion of time.
- the washing device 2 here the washing roller
- the washing device 2 is pre-moistened with more detergent and water. If the time difference between the last washing process and the beginning washing process is smaller, the washing device 2, here the washing roller, is pre-moistened with less detergent and water.
- the degree of soiling of the cylinder to be cleaned, here of the blanket cylinder 4 can be assessed via the criterion of the number of sheets. If the number of printed sheets is high, the sequence of the specified washing process is repeated several times. If the number of printed sheets is small, for example when setting up, a shorter washing process is carried out.
- the controller can only work according to one of the criteria.
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Anordnung zur Reinigung eines Zylinder einer Rotationsdruckmaschine. Die Erfindung eignet sich insbesondere zur Reinigung von Gummituchzylindern, Gegendruckzylindern sowie von Plattenzylindern oder Formzylindern, beispielsweise in einer Lackiereinheit.The invention relates to a method and an arrangement for cleaning a cylinder of a rotary printing press. The invention is particularly suitable for cleaning blanket cylinders, impression cylinders and plate cylinders or forme cylinders, for example in a coating unit.
Aus der DE-AS 1 150 098 ist eine Waschvorrichtung mit einer Waschwalze bekannt, die der Reinigung der Mantelfläche eines Druckzylinders dient. Gemäß der EP 0 004 605 A1 ist eine in einem Drehgelenk gelagerte Waschvorrichtung mit einer Waschwalze bekannt, die im Bereich der Greifer des Druckzylinders eine Steuerkurve aufweist. Über diese Steuerkurve wird die an den Druckzylinder angestellte Waschwalze von der Mantelfläche des Zylinders in einem definierten Winkel abgehoben, damit die Waschwalze nicht mit den Greifer kollidiert.From DE-AS 1 150 098 a washing device with a washing roller is known, which is used to clean the outer surface of a printing cylinder. According to EP 0 004 605 A1, a washing device with a washing roller mounted in a swivel joint is known, which has a control cam in the area of the grippers of the printing cylinder. The wash roller attached to the pressure cylinder is lifted from the lateral surface of the cylinder at a defined angle via this control curve, so that the wash roller does not collide with the gripper.
Nachteilig ist es, daß die Waschmittelmenge unkontrolliert in den Waschzyklus eingebracht wird. Dies führt zur Überfeuchtung der Waschwalzen mit Waschmittel oder die Waschwalze Ist zu trocken bei zu geringer Waschmittelzufuhr. Bei Überfeuchtung wird unnötig viel Waschmittel verbraucht und die Trockenzeiten der Zylindermantelfläche sind hoch oder aber der Zylindermantel ist nicht ausreichend trocken. Dies führt zu unterschiedlichen Waschergebnissen, die sich negativ auf die Druckqualität nachfolgender Bogen auswirkt.It is disadvantageous that the amount of detergent is introduced into the washing cycle in an uncontrolled manner. This leads to overwetting of the washing rollers with detergent or the washing roller is too dry with insufficient detergent supply. In the event of over-humidification, an unnecessarily large amount of detergent is used and the drying times of the cylinder jacket surface are high or the cylinder jacket is not sufficiently dry. This leads to different washing results, which has a negative impact on the print quality of subsequent sheets.
Aufgabe der Erfindung ist es, ein Verfahren und eine Anordnung zu entwickeln, die durch eine gesteuerte Waschmittelzufuhr stets einen annähernd gleichen Feuchtigkeitsgrad bei einer Waschwalze oder einem Waschtuch zu Waschbeginn gewährleistet. Gelöst wird dies durch den kennzeichnenden Teil der Patentansprüche 1 und 4. Weiterbildungen ergeben sich aus den Unteransprüchen.The object of the invention is to develop a method and an arrangement which always have a controlled detergent supply approximately the same degree of moisture is guaranteed with a washing roller or a washcloth at the start of the wash. This is solved by the characterizing part of
Mit der erfindungsgemäßen Lösung wird eine optimale Waschwirkung bei minimalem Waschmittel- und Wasserverbrauch erzielt. Zu Beginn eines Waschvorganges wird die Zeit und/oder die Anzahl der bedruckten Bogen zum vorherigen Waschvorgang ermittelt. Abhängig von der vergangenen Zeit bzw. der Anzahl der vorher bedruckten Bogen wird von einer Steuerung die Menge an Waschmittel und/oder Wasser bestimmt, mit der ein einheitlicher, vorherbestimmter Feuchtigkeitsgrad der Waschwalze oder des Waschtuches vor dem Anstellen an die Zylindermantelfläche in der Phase des Vorfeuchtens erzielt wird. Beim Anstellen von Waschwalze/Waschtuch an den zu reinigenden Zylinder erfolgt dann jeder Waschvorgang mit dem gleichen Feuchtigkeitsgrad von Waschwalze bzw. Waschtuch. Dies reduziert den Waschmittel- und Wasserverbrauch. Das bisher bekannte Austrocknen der Waschwalze/Waschtuch aufgrund unterschiedlich langer Pausen zwischen den Waschvorgängen, in denen Verdunstung eintritt, ist dadurch beseitigt. Die Steuerung kann zeitabhängig und/oder auch abhängig von der Anzahl bedruckten Bogen die Länge des Waschvorganges festlegen. So wird nach Einrichten der Druckmaschine oder bei geringer Auflagenanzahl ein zeitlich kürzerer Waschvorgang gewählt. Anschließend an hohe Auflagenzahlen wird ein zeitlich längerer Waschvorgang gewählt.With the solution according to the invention, an optimal washing effect is achieved with minimal detergent and water consumption. At the beginning of a washing process, the time and / or the number of printed sheets for the previous washing process is determined. Depending on the elapsed time or the number of previously printed sheets, a control determines the amount of detergent and / or water with which a uniform, predetermined degree of moisture of the washing roller or the wash cloth before it comes into contact with the cylinder surface in the pre-moistening phase is achieved. When the washing roller / washcloth is placed against the cylinder to be cleaned, each washing process is then carried out with the same degree of moisture from the washing roller or washcloth. This reduces the consumption of detergent and water. The previously known drying out of the washing roller / washing cloth due to differently long pauses between the washing processes in which evaporation occurs is thereby eliminated. The controller can determine the length of the washing process depending on the time and / or also on the number of printed sheets. For example, after setting up the press or with a small number of runs, a shorter washing process is selected. Following a high number of runs, a longer washing process is selected.
Die Erfindung soll an einem Ausführungsbeispiel näher erläutert werden. Dabei zeigt
- Fig. 1
- ein Druckwerk einer Rotationsdruckmaschine gekoppelt mit einer Steuerung.
- Fig. 1
- a printing unit of a rotary printing press coupled with a controller.
In Fig. 1 ist ein Druckwerk einer Mehrfarben-Rotationsdruckmaschine schematisch dargestellt. Es besteht im Wesentlichen aus einem Druckzylinder 1, dem in Bogenlaufrichtung eine Transfertrommel 3 vorgeordnet ist. In an sich bekannter Weise ist dem Druckzylinder 1 ein Gummituchzylinder 4 benachbart, der mit einem Plattenzylinder 5 in Kontakt steht. Der Plattenzylinder 5 besitzt ein Feuchtwerk und ein Farbwerk, welche hier nicht gezeigt sind. Dem Gummituchzylinder 4 und dem Druckzylinder 1 ist je eine Waschvorrichtung 2 zugeordnet. Die Waschvorrichtung 2 erstreckt sich über die jeweilige Breite der Zylinder 1, 4 und besteht im Wesentlichen aus einem Gehäuse, welches eine Waschwalze, z.B. eine Waschbürste drehbar aufnimmt. Im Gehäuse sind zur gesteuerten Zufuhr von Waschmittel und Wasser Sprüheinrichtungen angeordnet. Die Sprüheinrichtungen sind schaltungstechnisch mit einer Steuerung gekoppelt. Diese Steuerung ist wiederum schaltungstechnisch mit einer Zeitermittlung und einem Bogenzähler gekoppelt. Die Waschwalze besitzt einen separaten Antrieb und steht mit einem Rakel ständig im Eingriff. Am tiefsten Punkt des Gehäuses ist ein Ablauf für das Fluid aus Waschmittel und Wasser vorgesehen. Die Waschvorrichtung 2 besitzt zum An- und Abstellen sowie zum Abheben der Vorrichtung von einem Zylinderkanal bzw. von einer Greiferbrücke zwei gestellseitig angelenkte Arbeitszylinder. Als Waschmittel werden vorzugsweise biologische Waschmittel auf Basis von Pflanzenölestern eingesetzt.In Fig. 1, a printing unit of a multi-color rotary printing press is shown schematically. It essentially consists of a
Die Wirkungsweise ist wie folgt:
Normalerweise befindet sich jede Waschvorrichtung 2 in abgestellter Position. Es wird lediglich eine Vorrichtung 2 am Gummituchzylinder 4 betrachtet. Die Arbeitsweise der Vorrichtung 2 am Druckzylinder ist dazu analog. Zu Beginn eines Waschvorganges wird von der elektronischen Steuerung der Zeitermittler und der Bogenzähler abgefragt. Der Zeitermittler gibt die Zeit vom vorangegangenen Waschvorgang an. Der Bogenzähler gibt die Anzahl der seit dem vorangegangenen Waschvorgang bedruckten Bogen an. Beide Werte werden von der Steuerung verarbeitet und dementsprechend wird die erforderliche Menge an Waschmittel und Wasser zum Vorfeuchten der Waschvorrichtung 2 zugeführt. Über das Kriterium der Zeit läßt sich der Grad der Verdunstung von Waschmittel und Wasser aus der Waschvorrichtung 2 beurteilen und somit auch der Feuchtigkeitsgrad der Waschwalze. Ist die zeitliche Differenz zwischen letztem Waschvorgang und dem beginnenden Waschvorgang relativ groß, so wird die Waschvorrichtung 2, hier die Waschwalze, mit mehr Waschmittel und Wasser vorgefeuchtet. Ist die zeitliche Differenz zwischen letztem Waschvorgang und dem beginnenden Waschvorgang kleiner, so wird die Waschvorrichtung 2, hier die Waschwalze, mit weniger Waschmittel und Wasser vorgefeuchtet. Über das Kriterium der Bogenanzahl läßt sich der Grad der Verschmutzung des jeweils zu reinigen Zylinders, hier des Gummituchzylinders 4, beurteilen. Ist die Anzahl an bedruckten Bogen hoch, so wird der Ablauf des festgelegten Waschvorganges mehrfach wiederholt. Ist die Anzahl an bedruckten Bogen gering, z.B. beim Einrichten, so wird ein zeitlich kürzerer Waschvorgang durchgeführt. Die Steuerung kann auch nur nach einem der Kriterien arbeiten. So ist es möglich, nur den Zeitermittler zu Beginn eines Waschvorganges zwecks Steuerung der Waschmittel- und Wasserzuführung abzufragen. Andererseits kann die Anzahl der Waschvorgänge bei Abfragen des Bogenzählers für die Waschmittel- und Wasserzuführung ausreichend sein. Jeder Waschvorgang beginnt somit stets mit einem gleichen Feuchtigkeitsgehalt der Waschwalze bei Abfrage des Zeitermittlers. Der Waschmittel- und Wasserverbrauch kann damit reduziert werden und die Gefahr des trockenen Anlaufens der Waschvorrichtung bei Anstellung an einen Gummituchzylinder 4 wird vermieden.The mode of action is as follows:
Each
- 11
- DruckzylinderImpression cylinder
- 22nd
- WaschvorrichtungWashing device
- 33rd
- TransfertrommelTransfer drum
- 44th
- GummituchzylinderBlanket cylinder
- 55
- PlattenzylinderPlate cylinder
Claims (6)
dadurch gekennzeichnet,
daß zu Beginn eines Waschvorganges die zwischen dem vorangegangenen Waschvorgang liegende Zeit und die Anzahl der vorher bedruckten Bogen ermittelt und abhängig davon die Menge des Reinigungsfluids in Form von Waschmittel und Wasser, gesteuert der Waschvorrichtung zugeführt und die Anzahl der Waschvorgänge gesteuert wird.Method for cleaning a cylinder of a rotary printing press, with a device having a washing roller or a washcloth, which extends over the cylinder width, can be switched on and off and can be lifted off in the region of a cylinder channel or a gripper bridge and has means for supplying a cleaning fluid,
characterized by
that at the beginning of a washing process, the time between the previous washing process and the number of previously printed sheets are determined and, depending on this, the amount of cleaning fluid in the form of detergent and water is fed to the washing device in a controlled manner and the number of washing processes is controlled.
dadurch gekennzeichnet,
daß zu Beginn des Waschvorganges ausschließlich die zwischen dem vorangegangenen Waschvorgang liegende Zeit ermittelt und abhängig davon die Menge des Reinigungsfluids gesteuert der Waschvorrichtung zugeführt wird.Method according to claim 1,
characterized by
that only the time between the previous washing process is determined at the beginning of the washing process and the amount of cleaning fluid is supplied to the washing device in a controlled manner as a function thereof.
dadurch gekennzeichnet,
daß zu Beginn des Waschvorganges ausschoießlich die Anzahl der vorher bedruckten Bogen ermittelt und abhängig davon die Anzahl der Waschvorgänge gesteuert wird.Method according to claim 1,
characterized by
that only the number of previously printed sheets is determined at the beginning of the washing process and the number of washing processes is controlled as a function thereof.
dadurch gekennzeichnet,
daß die Waschvorrichtung (2) mit einer elektronischen Steuerung gekoppelt ist, die mit einem Zeitermittler und einem Bogenzähler verbunden ist.Arrangement for performing the method according to claim 1,
characterized by
that the washing device (2) is coupled to an electronic control, which is connected to a time detector and a sheet counter.
dadurch gekennzeichnet,
daß die Waschvorrichtung (2) mit der Steuerung und ausschließlich mit einem Zeitermittler verbunden ist.Arrangement according to claims 1, 2 and 4,
characterized by
that the washing device (2) is connected to the controller and exclusively to a time-keeping device.
dadurch gekennzeichnet,
daß die Waschvorrichtung (2) mit der Steuerung und ausschließlich mit einem Bogenzähler verbunden ist.Arrangement according to claims 1, 3 and 4,
characterized by
that the washing device (2) is connected to the control and only to a sheet counter.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4443357 | 1994-12-06 | ||
DE4443357A DE4443357C2 (en) | 1994-12-06 | 1994-12-06 | Method and arrangement for cleaning a cylinder of a rotary printing press |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0715956A2 true EP0715956A2 (en) | 1996-06-12 |
EP0715956A3 EP0715956A3 (en) | 1996-11-27 |
EP0715956B1 EP0715956B1 (en) | 1998-05-27 |
Family
ID=6535027
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95118753A Expired - Lifetime EP0715956B1 (en) | 1994-12-06 | 1995-11-29 | Method and apparatus for cleaning a cylinder of a rotary printing machine |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0715956B1 (en) |
AT (1) | ATE166616T1 (en) |
DE (2) | DE4443357C2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19606777C2 (en) * | 1996-02-23 | 1999-12-30 | Roland Man Druckmasch | Device for monitoring a washing device of a printing press |
DE19705632A1 (en) * | 1997-02-14 | 1998-09-03 | Roland Man Druckmasch | Method and arrangement for cleaning a part of a printing unit of an offset printing machine |
DE102006009085B4 (en) * | 2005-03-16 | 2016-05-12 | Heidelberger Druckmaschinen Ag | Method and apparatus for washing a cylinder of a printing machine |
DE102006038798A1 (en) * | 2006-07-31 | 2008-02-07 | Heidelberger Druckmaschinen Ag | Film transfer unit with material applicator |
DE102008012039B4 (en) | 2008-03-01 | 2014-10-30 | manroland sheetfed GmbH | Method for cleaning at least one cylinder and / or at least one roller of a printing machine |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1150098B (en) | 1960-03-04 | 1963-06-12 | Elmer C Grembecki | Device on a printing machine for cleaning the surface of a printing cylinder |
EP0004605A1 (en) | 1978-04-10 | 1979-10-17 | M.A.N.-ROLAND Druckmaschinen Aktiengesellschaft | Arrangement for cleaning cylinders of printing machines, particularly of offset printing machines |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DD236053A1 (en) * | 1985-04-12 | 1986-05-28 | Polygraph Leipzig | DEVICE FOR APPLYING AND DISPENSING CLEANING FLUID |
DE3841411C1 (en) * | 1988-12-08 | 1990-07-26 | Baldwin-Gegenheimer Gmbh, 8900 Augsburg, De | |
DE69020882T2 (en) * | 1990-02-06 | 1996-03-21 | Baldwin Technology Corp | System for washing a blanket with a spray device. |
SE465764B (en) * | 1990-03-06 | 1991-10-28 | Nils Reinhold Berntsson | SYSTEM FOR APPLICATION OF LIQUIDS ON ROLLS IN A OFFSETROTATION PRESSURE PRESSURE |
JP2837330B2 (en) * | 1992-12-28 | 1998-12-16 | 株式会社桜井グラフィックシステムズ | Printing machine ink cleaning equipment |
DE4301410A1 (en) * | 1993-01-20 | 1994-07-21 | Baldwin Gegenheimer Gmbh | Printing machine cleaning device |
DE4338625A1 (en) * | 1993-11-12 | 1995-05-18 | Oxy Dry Maschinen Gmbh | Process for fully automatic cylinder cleaning in printing presses with a central control system |
-
1994
- 1994-12-06 DE DE4443357A patent/DE4443357C2/en not_active Expired - Fee Related
-
1995
- 1995-11-29 DE DE59502329T patent/DE59502329D1/en not_active Expired - Fee Related
- 1995-11-29 EP EP95118753A patent/EP0715956B1/en not_active Expired - Lifetime
- 1995-11-29 AT AT95118753T patent/ATE166616T1/en not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1150098B (en) | 1960-03-04 | 1963-06-12 | Elmer C Grembecki | Device on a printing machine for cleaning the surface of a printing cylinder |
EP0004605A1 (en) | 1978-04-10 | 1979-10-17 | M.A.N.-ROLAND Druckmaschinen Aktiengesellschaft | Arrangement for cleaning cylinders of printing machines, particularly of offset printing machines |
Also Published As
Publication number | Publication date |
---|---|
EP0715956B1 (en) | 1998-05-27 |
ATE166616T1 (en) | 1998-06-15 |
DE4443357A1 (en) | 1996-06-13 |
DE59502329D1 (en) | 1998-07-02 |
DE4443357C2 (en) | 1998-05-14 |
EP0715956A3 (en) | 1996-11-27 |
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