EP0627019A1 - Procede de traitement thermochimique-thermique d'aciers de cementation - Google Patents
Procede de traitement thermochimique-thermique d'aciers de cementationInfo
- Publication number
- EP0627019A1 EP0627019A1 EP93901704A EP93901704A EP0627019A1 EP 0627019 A1 EP0627019 A1 EP 0627019A1 EP 93901704 A EP93901704 A EP 93901704A EP 93901704 A EP93901704 A EP 93901704A EP 0627019 A1 EP0627019 A1 EP 0627019A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- temperature
- process step
- followed
- carbon
- nitrogen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 45
- 230000008569 process Effects 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 10
- 239000010959 steel Substances 0.000 title claims abstract description 10
- 238000010438 heat treatment Methods 0.000 title claims abstract description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 20
- 238000005256 carbonitriding Methods 0.000 claims abstract description 17
- 238000005255 carburizing Methods 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000010791 quenching Methods 0.000 claims abstract description 10
- 230000000171 quenching effect Effects 0.000 claims abstract description 10
- 238000005496 tempering Methods 0.000 claims abstract description 10
- 229910000734 martensite Inorganic materials 0.000 claims abstract description 9
- 238000007669 thermal treatment Methods 0.000 claims abstract description 8
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000003754 machining Methods 0.000 claims abstract description 4
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 14
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 229910021529 ammonia Inorganic materials 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 9
- 238000005121 nitriding Methods 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 29
- 238000009792 diffusion process Methods 0.000 description 14
- 229910001566 austenite Inorganic materials 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 4
- 230000008093 supporting effect Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 150000004767 nitrides Chemical class 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 1
- YYXHRUSBEPGBCD-UHFFFAOYSA-N azanylidyneiron Chemical compound [N].[Fe] YYXHRUSBEPGBCD-UHFFFAOYSA-N 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
- QMQXDJATSGGYDR-UHFFFAOYSA-N methylidyneiron Chemical compound [C].[Fe] QMQXDJATSGGYDR-UHFFFAOYSA-N 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/78—Combined heat-treatments not provided for above
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/28—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases more than one element being applied in one step
- C23C8/30—Carbo-nitriding
- C23C8/32—Carbo-nitriding of ferrous surfaces
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/40—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using liquids, e.g. salt baths, liquid suspensions
- C23C8/52—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using liquids, e.g. salt baths, liquid suspensions more than one element being applied in one step
- C23C8/54—Carbo-nitriding
- C23C8/56—Carbo-nitriding of ferrous surfaces
Definitions
- the invention relates to a method for the thermochemical treatment of case-hardening steels, in which an edge zone of a workpiece, in particular cup tappets, roller bearing parts, gear and coupling elements, is enriched with carbon and nitrogen and then subjected to a martensitic hardening.
- One such method is carbonitriding for treating a workpiece in the austenitic state with the purpose of enriching the surface layer with carbon and with nitrogen, both elements subsequently being in solid solution in the austenite. Following this treatment, quenching is generally carried out immediately in order to achieve hardening. Carbonitriding improves the surface hardness and wear resistance of the structural parts (technology of heat treatment of steel, p. 169 ff, VEB German publishing house for basic material industry, Leipzig 1986).
- the workpieces treated according to this method have improved properties with regard to wear resistance, but these are not sufficient in every application for components which are subject to high tribological stress, such as the contact surfaces of tappets in the valve train of an internal combustion engine.
- these components have to be ground so that the highly enriched, wear-resistant outermost surface layer is at least partially ground away in the course of this cutting shaping.
- Nitro carburizing is a thermochemical method for enriching the edge layer of a workpiece with nitrogen and carbon to form a connection layer, a diffusion layer enriched with nitrogen being formed above the connection layer.
- a prerequisite for the functionality of nitrocarburized parts is a corresponding supporting effect of the diffusion layer under the naturally more or less brittle connection layer.
- connection layer tends to plastic deformation under high tribological stresses, such as foreign bodies in the oil circuit of an internal combustion engine, and as a result can damage the connection layer.
- the object of the present invention is to create a thermochemical-thermal treatment method which ensures sufficient wear resistance in the case of components which are subject to high tribological stress.
- a first process step consists of carbonitriding at a temperature of 780 to 1050 ° C., with carburization and nitriding to 0.4 to 0.9 percent by weight of carbon and 0.1 to 0.8, preferably 0, 3 to 0.7 weight percent nitrogen is set.
- the high temperatures ensure that the austenite in the peripheral zone has a correspondingly high solvency for both carbon and nitrogen.
- the enrichment of the diffusion elements nitrogen and carbon has to be carried out in such a way that their solubility in austenite is not exceeded, ie the carbon potential in the atmosphere is to be adjusted in accordance with the SE line in the iron-carbon diagram. The same applies to the nitrogen supply according to the iron-nitrogen status diagram.
- the holding time during carbonitriding which is one to four hours may depend on the desired hardening depth, the upper limit of which may be one millimeter.
- the chemical composition of the edge zone is achieved by diffusion of carbon and nitrogen at the temperatures mentioned in a known manner using a working gas which contains both carbon-donating components and nitrogen-donating components.
- the second step in the process of carbonitriding is rapid subcooling of the hardened material by quenching in suitable media.
- the quenching should take place, for example in an oil bath, at temperatures well below the martensite starting point of the edge zone.
- the diffusion process of the iron companions nitrogen and carbon is interrupted and the cementite precipitation at the austenite grain boundaries is suppressed, and a structure is formed which is composed of martensite containing carbon and nitrogen and a residual austenite content of up to 50%.
- the surface hardness is between 65 and 55 Rockwell hardness.
- the aim of the simultaneous enrichment with carbon and nitrogen in the present case is to increase the tempering resistance of said case hardening steel against case hardening.
- the third step in the process of carbonitriding is followed by a heat treatment in which the material is tempered at 520 to 650 °, ie 20 to 40 ° C above the subsequent nitrocarburizing temperature.
- the heating rate is between 10 to 30 ° per minute and the holding time is about 1 to 2 hours.
- the fourth process step is followed by cooling to room temperature, the cooling rate being selected so that no new stresses are generated in the component as a result of the cooling. Tempering at a temperature of 20 to 40 ° C. above the nitro carburizing temperature means that the structural state set by carbonitriding in the edge region of the workpiece no longer changes during the subsequent nitro carburizing due to temperature influences.
- the nitro carburizing follows as the sixth step of the method according to the invention.
- the goal is to build a closed connection layer up to 20 ⁇ m thick.
- the ground parts are treated at temperatures from 500 to 620 ° C for 60 to 150 minutes.
- Nitro carburizing takes place in a gas mixture of ammonia, carbon dioxide, nitrogen and endogas or exogas.
- the cooling of the nitrided material as the last step of the process can take place under protective gas in the furnace or by quenching in oil.
- the nitro carburizing is carried out at a temperature of 530 to 570 ° C.
- these temperatures are below the eutectoid temperature and, on the other hand, they are high enough to build up the connection layer with a sufficiently high growth rate.
- the nitro carburizing can also be carried out in plasma or in a salt bath.
- case hardening takes place at a temperature of 780 to 1050 ° C. with a carburization of the peripheral zone of 0.4 to 0.9 percent by weight of carbon with a holding time of 1 to 4 hours .
- the subsequent method steps remain the same as described in the characterizing part of claim 1.
- thermochemical-thermal treatment gives the material a high degree of wear resistance and load-bearing capacity, since the diffusion layer lying underneath the supporting layer has a significantly improved supporting effect, so that the connecting layer does not become plastically deformed even under the highest tribological stresses the underlying diffusion layer can be damaged.
- Figure 1 shows the individual process steps of the method according to the invention as a function of time and temperature
- Figure 2 shows a cross section in the region of the functional surface.
- the carbonitriding takes place at a temperature of 780 to 1050 ° C.
- the edge zone is carburized and nitrided within 1 to 4 hours.
- This phase is followed by a phase 2, in which the structure is quenched to a temperature well below the martensite starting point of the edge zone.
- the material is left at 20 to 40 ° C. above the nitro carburizing temperature for 1 to 2 hours.
- the material is cooled under an oven or protective gas atmosphere before, as shown in dashed lines, the parts are subjected to an exciting shaping process in a fifth phase in order to bring them to their finished part dimensions.
- a closed connecting layer 2 to 20 ⁇ m, preferably 6 to 12 ⁇ m thick is built up within 60 to 150 minutes.
- the ground parts are used for this Treated temperatures from 500 to 620 ° C in a gas mixture of ammonia, carbon dioxide, nitrogen and endogas or exogas.
- the last phase 7 is followed by cooling of the nitro carburized material under protective gas in the oven or by quenching in oil or aqueous media. Points that are not subject to wear and tear can be reworked.
- FIG. 2 schematically shows the layer structure of the edge zone of a part which is treated by the method according to the invention.
- the size relationships between the connection layer and the diffusion layer are such that the thickness of the connection layer is up to 20 ⁇ m, while the diffusion layer can have a thickness of several tenths of a millimeter.
- the starting material 10 adjoins the diffusion layer 9.
- the supporting effect of the diffusion layer located under the connecting layer is significantly improved by carbonitriding and tempering compared to an only nitro-carburized part.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
Abstract
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4205647 | 1992-02-25 | ||
DE4205647A DE4205647C2 (de) | 1992-02-25 | 1992-02-25 | Verfahren zur thermochemisch-thermischen Behandlung von Einsatzstählen |
PCT/EP1992/002951 WO1993017146A1 (fr) | 1992-02-25 | 1992-12-18 | Procede de traitement thermochimique-thermique d'aciers de cementation |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0627019A1 true EP0627019A1 (fr) | 1994-12-07 |
EP0627019B1 EP0627019B1 (fr) | 1998-04-01 |
Family
ID=6452467
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93901704A Expired - Lifetime EP0627019B1 (fr) | 1992-02-25 | 1992-12-18 | Procede de traitement thermochimique-thermique d'aciers de cementation |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0627019B1 (fr) |
DE (2) | DE4205647C2 (fr) |
WO (1) | WO1993017146A1 (fr) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3326874B2 (ja) | 1993-05-31 | 2002-09-24 | 日本精工株式会社 | 転がり軸受 |
DE4418245C2 (de) * | 1993-08-14 | 2003-06-18 | Ina Schaeffler Kg | Verfahren zur thermochemisch-thermischen Behandlung einer Gleitfläche eines Nockens und/oder einer Gleitfläche eines Nockengegenläufers |
DE4327440C2 (de) * | 1993-08-14 | 1997-07-03 | Schaeffler Waelzlager Kg | Verfahren zur thermochemisch-thermischen Behandlung von Einsatzstählen, Vergütungsstählen und Wälzlagerstählen |
JP3411637B2 (ja) * | 1993-10-05 | 2003-06-03 | 本田技研工業株式会社 | 内燃機関用ロッカアームの製造方法 |
US5575064A (en) * | 1994-12-06 | 1996-11-19 | Honda Giken Kogyo Kabushiki Kaisha | Process for producing rocker arm for internal combustion engine |
JPH1060619A (ja) * | 1996-08-13 | 1998-03-03 | Tochigi Fuji Ind Co Ltd | 構造用鋼製部材 |
US6224266B1 (en) * | 1998-09-18 | 2001-05-01 | Ntn Corporation | Wheel bearing device |
DE102004028221A1 (de) | 2004-06-09 | 2005-12-29 | Ina-Schaeffler Kg | Hochbeanspruchtes Motorenbauteil |
DE102004043550B4 (de) * | 2004-09-09 | 2012-02-16 | Schaeffler Technologies Gmbh & Co. Kg | Verschleißfeste Beschichtung, ihre Verwendung und Verfahren zur Herstellung derselben |
US20130291813A1 (en) * | 2010-12-13 | 2013-11-07 | Kawasaki Jukogyo Kabushiki Kaisha | Drive Cam and Valve Operating System in Engine |
JP2015533930A (ja) * | 2012-08-21 | 2015-11-26 | アクティエボラゲット・エスコーエッフ | 鋼コンポーネントを熱処理する方法及び鋼コンポーネント |
DE102015204656A1 (de) * | 2015-03-16 | 2016-09-22 | Aktiebolaget Skf | Schichtbildung für Wälzlagerkomponenten |
SE1550958A1 (en) * | 2015-07-03 | 2017-01-04 | Scania Cv Ab | A rocker arm and a rocker arm assembly |
DE102018208283A1 (de) * | 2018-05-25 | 2019-11-28 | Robert Bosch Gmbh | Verfahren zum Herstellen eines metallischen Bauteils |
CN111945104A (zh) * | 2020-08-17 | 2020-11-17 | 沈阳飞机工业(集团)有限公司 | 薄层氮碳共渗方法 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1461083A (en) * | 1973-12-08 | 1977-01-13 | Bell T | Methods of treating metal |
SU609771A1 (ru) * | 1976-12-22 | 1978-05-10 | Предприятие П/Я В-2302 | Способ обработки стальных изделий |
EP0033403A1 (fr) * | 1980-01-31 | 1981-08-12 | Ford Motor Company | Procédé de traitement de la surface d'articles en acier à haute teneur en carbone et articles en acier à haute teneur en carbone |
US4470854A (en) * | 1981-10-01 | 1984-09-11 | Kabushiki Kaisha Komatsu Seisakusho | Surface hardening thermal treatment |
SE441933B (sv) * | 1984-02-14 | 1985-11-18 | Ibm Svenska Ab | Uppkolnings- och vermebehandlingsprocess for en maskindel, exempelvis en tryckhammare |
JP2779170B2 (ja) * | 1988-07-25 | 1998-07-23 | マツダ株式会社 | 浸炭焼入方法 |
-
1992
- 1992-02-25 DE DE4205647A patent/DE4205647C2/de not_active Expired - Fee Related
- 1992-12-18 WO PCT/EP1992/002951 patent/WO1993017146A1/fr active IP Right Grant
- 1992-12-18 EP EP93901704A patent/EP0627019B1/fr not_active Expired - Lifetime
- 1992-12-18 DE DE59209268T patent/DE59209268D1/de not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO9317146A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO1993017146A1 (fr) | 1993-09-02 |
DE4205647A1 (de) | 1993-08-26 |
DE59209268D1 (de) | 1998-05-07 |
EP0627019B1 (fr) | 1998-04-01 |
DE4205647C2 (de) | 1996-08-01 |
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