EP0562506A2 - Verfahren und Vorrichtung zum Sortieren von Schüttgut - Google Patents
Verfahren und Vorrichtung zum Sortieren von Schüttgut Download PDFInfo
- Publication number
- EP0562506A2 EP0562506A2 EP93104640A EP93104640A EP0562506A2 EP 0562506 A2 EP0562506 A2 EP 0562506A2 EP 93104640 A EP93104640 A EP 93104640A EP 93104640 A EP93104640 A EP 93104640A EP 0562506 A2 EP0562506 A2 EP 0562506A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- measurement data
- classification
- parts
- classification parameters
- bulk material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
- B07C5/366—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means during free fall of the articles
Definitions
- Such methods are used, for example, to sort broken glass in the reprocessing of waste glass according to the color, for example green, brown and white or even only "colored” and white.
- the broken glass is separated so that each broken glass can be examined individually.
- the spectral absorption or transmission at two or more different wavelengths is measured on the individual pieces of glass. From this, measurement data can be obtained from which the color of the broken glass can be deduced.
- Classification is based on the measurement data. Control signals for controlling effectors are generated in accordance with this classification. The effectors sort the broken glass.
- DE-C-34 45 428 describes a glass sorting device in which the broken glass falls through a chute.
- the broken glass falls through light barriers with a light source and various photoelectric receivers, which are made sensitive to different wavelengths with the help of filters.
- the signals from the receivers are integrated.
- effectors are controlled in the form of scrapers.
- the broken glass falls on a conveyor belt and is guided by the wipers from the conveyor belt into various containers.
- EP-A-0 426 893 also describes a method and an apparatus for sorting broken glass, in which the intensity of the light guided through the cullet is measured at two different wavelengths. The differences in the intensities of the light passing through at the two wavelengths serve as measurement data for characterizing the glass. A fraction is separated from the broken glass in which the difference is less than a first threshold value and the intensities are greater than a second threshold value. These broken glass are considered to be colorless glass. The threshold values represent the classification parameters.
- a compressed air stream serves as the effector.
- classification parameters In all cases, classification parameters must be set. The definition of these classification parameters creates problems.
- the fractions formed by the sorting are more valuable, the cleaner the different colors of the glass are separated. This is especially true for colorless glass, where even small amounts of colored glass significantly reduce the value of the old glass.
- the setting of the classification parameters is therefore very critical.
- the measurement data e.g. the quotient of the transmissions at two different wavelengths, for a fraction of broken glass, e.g. of green glass, by no means uniform.
- the measurement data can fluctuate within the fraction within more or less wide limits.
- the measurement data can also depend on other influences, for example on the degree of contamination or on the ambient temperature or air humidity (moisture, frozen moisture or fogging of broken glass). Setting the classification parameters is therefore not easy.
- the invention has for its object to sort bulk goods, e.g. Glass breakage to find optimal classification parameters.
- the invention is further based on the object of designing a device for sorting bulk material so that the setting of the classification parameters, e.g. from threshold values of the measurement data, to optimal values based on objective criteria.
- a “learning phase” is thus provided, during which the classification parameters are determined and set, and a “sorting phase”, in which the bulk material is sorted on the basis of the set classification parameters.
- the classification parameters are set in the learning phase as follows:
- the sorted goods only contain parts that are assigned to either class A or class B.
- N different measurement data are determined for each part, for example light intensities for N different spectral ranges.
- Measurement data can also be data which are derived from primary data, for example quotients or differences in the intensities of different spectral ranges. By using such derived measurement data, the number of data to be processed can be reduced.
- N different data can be represented as a point in an N-dimensional parameter space. If measurement data are taken from a part several times or measurement data from different parts of a class, the points in the parameter space do not generally coincide because of the unavoidable measurement errors and other influences. Rather, the points form a distribution (point cloud) in the N-dimensional parameter space.
- class B point cloud in the same Parameter space.
- the point clouds belonging to the different classes A and B will generally occupy areas in the N-dimensional parameter space that partially overlap.
- the next task to be solved is to determine classification parameters which define an (N-1) -dimensional area in the parameter space which divides the entire parameter space into an area A and an area B.
- This "area” is to be laid out in such a way that as many points of class A as possible lie in area A and as many points of class B as possible in area B. If the point clouds of classes A and B overlap, there is an optimization problem. For this optimization problem, an optimization criterion in the form of a cost function must be specified.
- the two areas A and B separated by the area can each be connected. However, this is not absolutely necessary.
- the one-dimensional (N-1) "area" is a line that divides the area into areas A and B.
- the line can be open or e.g. to be closed in a circle.
- Area A is then e.g. within the circle.
- Area B is outside the circle.
- Area A can also be formed by the interior of several circles.
- the zero-dimensional surface is formed by one or more points.
- the points divide the line into sections, which are each assigned to areas A or B.
- X is the share of class A points that lie in area B, i.e. are misordered.
- y is the proportion of points B that are in area A, which is also mis-sorted.
- the coefficients a and b are determined from economic considerations. For the color sorting of waste glass, for example, the current value of the purity of the white glass of false colors determines the parameter a. The loss of white glass in the event of incorrect sorting into the colored fraction determines the parameter b.
- the N-dimensional parameter space is divided into N-dimensional cells.
- the cell size is an empirical parameter. In the two-dimensional case, this is a checkerboard-like division.
- the rest of the parameter space is first defined as area "B".
- area A is gradually expanded by one of the six possible neighboring cells at the expense of area B. After each such change in area, the cost function is checked. The area change is maintained if this reduces the cost function.
- the cost function increases due to the area change, the area change is reversed. If, in addition to area expansion, a reduction in the area and the occupation of non-neighboring areas are also included, the global minimum of the cost function can also be found in addition to local minima of the cost function.
- a parameter space divided into areas A and B results.
- the breakdown is such that the cost function becomes minimal.
- a part to be sorted is assigned to class A if its measurement data point in area N falls in the N-dimensional parameter space.
- a part to be sorted is assigned to class B if its measurement data point falls in area B in the N-dimensional parameter space.
- the calculation process can be accelerated by methods described in the literature, such as evolution strategies and genetic algorithms.
- an approach for the description of the interface between the areas A and B can be chosen from the outset, which is defined by a set of classification parameters.
- the statistical function of the classification parameters varies the cost function down to its global minimum.
- the procedure is analogous if more than two classes are to be separated from one another.
- the computer contains a neural network to which the measurement data of a known fraction are connected one after the other and whose weights in a training process as long as an algorithm of the neural network can be changed until measurement data of the parts belonging to the fraction are assigned to the fraction with the required probability.
- Embodiments of the invention are the subject of the dependent claims.
- 10 denotes a slide onto which waste glass in the form of broken glass can be placed.
- the slide is designed so that the broken glass is separated.
- the broken glass therefore passes individually through a measuring station 12.
- the measuring station 12 contains an illuminating device 14 on one side of the translucent slide 10 there.
- the illuminating device 14 sends white light through the broken glass.
- the light is received by a sensor head 16.
- 18 with a lens protector to protect the lenses contained in the sensor head 16 is designated.
- the signals received by the sensor head 16 are connected to a computing and control unit 20.
- the computing and control unit 20 supplies signals at an output 22 to control an effector 24.
- the effector here is a compressed air nozzle, through which the broken glass falling from the end of the chute 10 is either passed via a distribution chute 26 into a first container 28 when the Compressed air nozzle no compressed air is supplied, or via a distributor chute 30 into a second container 32.
- distribution to three containers can also be carried out in the same way.
- the measuring station 12 is shown schematically in FIG.
- the lighting device 14 contains a white light source 34.
- the light bundle from the light source 34 is guided via an optical system 36 through the cullet 40 which is moved along a path 38.
- the light is detected by the sensor head 16.
- the sensor head 16 contains two photoelectric sensors 42 and 44.
- a filter 46 and 48 are arranged in front of each of the sensors 42 and 44.
- the light from the lighting device is through a Optics 50 and 52 collected on the respective sensor 42 and 44.
- the sensors 42 and 44 provide signals which are proportional to the transmission of the respective glass of the shard 40 at the wavelength determined by the filter 46 and 48, respectively. After normalization (not shown), the signals from sensors 42 and 44 are logarithmized by logarithmic means 54 and 56, respectively. This provides the transmittance of the glass at the different wavelengths multiplied by the thickness of the glass. By forming quotients, represented by block 58, the thickness of the glass falls out, since the light of both wavelengths has passed through the same thickness of glass.
- the quotients obtained are measurement data which are characteristic of the color of the glass. This can be seen from Fig.3.
- Fig. 3 shows the transmissions of different types of glass depending on the wavelength. It can be seen that the quotient of the transmittance at two different wavelengths is characteristic of the color of the glass if the wavelengths are chosen appropriately.
- the quotient for green glass gives a value close to 0.5, for brown glass one Value close to zero, while the quotient for white glass is about one. If you put thresholds between these values and consider glass for which the quotient is less than 0.25 as "brown”, glass for which the quotient is between 0.25 and 0.75 as “green” and glass for which the quotient above 0.75 is “white”, then you can sort the glass based on these thresholds.
- the thresholds represent "classification parameters".
- This classification based on the area in which the quotient of the transmittance lies is indicated in FIG. 2 by block 66.
- a control signal is generated depending on the classification. This is represented by block 68.
- the control signal controls the effector 24. This is represented by block 70.
- the effector 24 directs the relevant piece of broken glass into the container corresponding to its color.
- the frequency distribution is for white glass assigned to class "A" and the frequency distribution for brown and green glass is assigned to class "B".
- the frequency distribution can be represented by point clouds in a one-dimensional parameter space, the parameter being the quotient of the logarithms of the intensities at two specific wavelengths.
- a "histogram”, as shown in FIG. 5, can be used to better illustrate such a frequency distribution.
- a number of adjacent ranges of values of these quotients are defined.
- a fraction of broken glass of known color, for example brown, is measured.
- the number of pieces of broken glass in which the quotients of the transmittance are within a certain range are counted. This number is assigned to the area.
- a step function or a histogram such as histogram 72 in FIG. 5 then results.
- histograms 74 and 76 are shown schematically as a kind of Gaussian curve. However, the histogram can have a completely different shape. If you e.g. if the green and brown fractions are combined to form a "colored" fraction, this results in histogram 75 for the combined, colored fraction.
- classification parameters are thresholds in a one-dimensional parameter space.
- X is the proportion of class A points awarded in the Area B are located, so they are mis-sorted.
- y is the proportion of points B that are in area A, which is also mis-sorted.
- the coefficients a and b are determined from economic considerations. For the color sorting of waste glass, for example, the current value of the purity of the white glass of false colors determines the parameter a. The loss of white glass in the event of incorrect sorting into the colored fraction determines the parameter b.
- the statistical evaluation can be used to automatically set the classification parameters on the device for sorting bulk goods. This is shown schematically in Figure 4.
- the quotients of the logarithms of the intensities at two predetermined wavelengths are formed as measurement data.
- the measurement data entered in this way are digitized and classified according to size by a computer.
- This classification is a fine classification of the measurement data that has nothing to do with the classification of the glass types.
- This classification corresponds approximately to the division of the abscissa in Fig. 5 and serves to reduce the storage space used and the computing effort.
- the classification is represented by block 84 in FIG.
- the computer adds up the number of measured variables of the same class and thus forms a frequency distribution. This would correspond to curve 72 in FIG. 5.
- the formation of a Frequency distribution is represented in FIG. 4 by block 86.
- the frequency distribution is saved. This is represented by block 88.
- influencing variables that can influence the measurement data also flow into this automatic specification.
- This can e.g. the temperature or the humidity.
- the influence of such influencing variables can be determined, for example, by measuring one and the same batch of broken glass at different atmospheric humidities in the manner described. There are then sets of classification parameters that are assigned to different atmospheric humidities. In normal sorting operation of the system, the air humidity is then measured continuously and the associated parameter set is automatically set. It is possible to simply set the set of classification parameters that belong to a humidity that is closest to the current humidity. However, a parameter set can also be obtained by interpolation. The same procedure can be applied to other influencing factors.
- the humidity measurement (or measurement of another influencing variable) is represented by block 96.
- the device described can be modified in various ways. Instead of the logarithms of the transmissions and their quotients, other functions can be spectral Properties of the glass to be sorted are used as measurement data. The principle described can be applied to the sorting of other bulk goods according to other criteria.
- a neural network can also be provided as "self-learning" signal processing. Such a neural network is shown in FIG. 6.
- the neural network 100 denotes a neural network that works with the "back propagation" algorithm.
- the neural network has five inputs 102, 104, 106, 108 and 110. On these inputs 102, 104, 106, 108 and 110 the transmissions I at three different wavelengths and the ratios of the logarithms of the transmissions at the measured data are first and the second or at the third and the second wavelength.
- the neural network has three outputs 112, 114 and 116.
- the output 112 is assigned to the glass color "green”
- the output 114 is assigned to the glass color "brown”
- the output 116 is assigned to the glass color "white”.
- fractions are again measured, for example of waste glass present as a broken glass.
- the measurement data for green glass are successively applied to inputs 102 to 110.
- Output 112 is set to "high", or logic one.
- Outputs 114 and 116 are set to "zero”.
- the weights in the neural network are gradually changed in the sense that a "high” or “logic one” at output 112 and “logic zero” at outputs 114 and 116 by inputting "green""Measurement data is obtained.
- the measurement data entered at the inputs 102 to 110 are approximated as possible by iteratively changing the weights. This algorithm is therefore called “back propagation”.
- Measured data here are the variables applied to inputs 102 to 110.
- Classification parameters are the weights of the neural network that arise after the training of the neural network.
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- Sorting Of Articles (AREA)
- Spectrometry And Color Measurement (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4210157 | 1992-03-27 | ||
DE4210157A DE4210157C2 (de) | 1992-03-27 | 1992-03-27 | Verfahren zum Sortieren von Glasbruch |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0562506A2 true EP0562506A2 (de) | 1993-09-29 |
EP0562506A3 EP0562506A3 (enrdf_load_stackoverflow) | 1995-01-25 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP93104640A Withdrawn EP0562506A2 (de) | 1992-03-27 | 1993-03-22 | Verfahren und Vorrichtung zum Sortieren von Schüttgut |
Country Status (4)
Country | Link |
---|---|
US (1) | US5333739A (enrdf_load_stackoverflow) |
EP (1) | EP0562506A2 (enrdf_load_stackoverflow) |
JP (1) | JPH0643092A (enrdf_load_stackoverflow) |
DE (1) | DE4210157C2 (enrdf_load_stackoverflow) |
Cited By (10)
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EP0602464A3 (de) * | 1992-12-12 | 1994-12-21 | Rwe Entsorgung Ag | Verfahren zum Erkennen von Objekten und Vorrichtung zur Durchführung des Verfahrens. |
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EP0775533A3 (de) * | 1995-11-24 | 1998-06-17 | Elpatronic Ag | Sortierverfahren |
US6234317B1 (en) | 1999-04-15 | 2001-05-22 | Wolfgang Sommer | Device for sorting raw, pre-treated or recycled bulk material |
WO2004045781A1 (en) * | 2002-11-20 | 2004-06-03 | Qinetiq Limited | Apparatus and method for sorting objects by colour |
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CN106865156A (zh) * | 2017-04-05 | 2017-06-20 | 江先庆 | 一种刮板输送机中部槽磨损检测装置及其检测方法 |
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DE3914360A1 (de) * | 1989-04-29 | 1990-10-31 | Hubertus Exner | Verfahren und vorrichtung zum verteilen von kleinteilen, wie glasbruchstuecken |
EP0426893B1 (de) * | 1989-11-08 | 1994-09-21 | Siemens Aktiengesellschaft | Verfahren und Einrichtung zum Sortieren |
FR2660880B1 (fr) * | 1990-04-12 | 1994-10-28 | Bsn Emballage | Procede et dispositif de tri optique numerique d'une masse de particules, telle que, notamment du groisil. |
GB2247312B (en) * | 1990-07-16 | 1994-01-26 | Univ Brunel | Surface inspection |
-
1992
- 1992-03-27 DE DE4210157A patent/DE4210157C2/de not_active Expired - Fee Related
-
1993
- 1993-03-22 EP EP93104640A patent/EP0562506A2/de not_active Withdrawn
- 1993-03-24 US US08/035,480 patent/US5333739A/en not_active Expired - Fee Related
- 1993-03-29 JP JP5069528A patent/JPH0643092A/ja active Pending
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0602464A3 (de) * | 1992-12-12 | 1994-12-21 | Rwe Entsorgung Ag | Verfahren zum Erkennen von Objekten und Vorrichtung zur Durchführung des Verfahrens. |
EP0661108A3 (de) * | 1993-12-28 | 1997-02-12 | Reemtsma H F & Ph | Verfahren zum optischen Sortieren von Schüttgut. |
GB2289942A (en) * | 1994-06-03 | 1995-12-06 | Brown & Williamson Tobacco | Detecting and separating foreign objects from particulate matter stream |
GB2289942B (en) * | 1994-06-03 | 1998-11-11 | Brown & Williamson Tobacco | Method and apparatus for detecting and separating foreign objects from a particulate matter stream |
WO1997005969A1 (en) * | 1995-08-09 | 1997-02-20 | Alcan International Limited | Method of sorting pieces of material |
US5813543A (en) * | 1995-08-09 | 1998-09-29 | Alcan International Limited | Method of sorting pieces of material |
EP0775533A3 (de) * | 1995-11-24 | 1998-06-17 | Elpatronic Ag | Sortierverfahren |
EP0824042A1 (fr) * | 1996-08-06 | 1998-02-18 | P. Vauche S.A. | Machine de tri de bouteilles plastiques et procédé mis en oeuvre par la machine |
FR2752178A1 (fr) * | 1996-08-06 | 1998-02-13 | Vauche P Sa | Machine de tri de bouteilles plastiques et procede mis en oeuvre par la machine |
US6234317B1 (en) | 1999-04-15 | 2001-05-22 | Wolfgang Sommer | Device for sorting raw, pre-treated or recycled bulk material |
WO2004045781A1 (en) * | 2002-11-20 | 2004-06-03 | Qinetiq Limited | Apparatus and method for sorting objects by colour |
DE202006019722U1 (de) * | 2006-12-29 | 2008-04-30 | Krones Ag | Vorrichtung zum Behandeln von Gefäßen |
CN106865156A (zh) * | 2017-04-05 | 2017-06-20 | 江先庆 | 一种刮板输送机中部槽磨损检测装置及其检测方法 |
CN106865156B (zh) * | 2017-04-05 | 2018-10-12 | 张惠雄 | 一种刮板输送机中部槽磨损检测装置及其检测方法 |
Also Published As
Publication number | Publication date |
---|---|
JPH0643092A (ja) | 1994-02-18 |
DE4210157A1 (de) | 1993-09-30 |
US5333739A (en) | 1994-08-02 |
EP0562506A3 (enrdf_load_stackoverflow) | 1995-01-25 |
DE4210157C2 (de) | 1994-12-22 |
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