EP0557995A1 - Installation pour le coulage sous pression d'objets en céramique, en particulier de cuvettes de W.C. - Google Patents
Installation pour le coulage sous pression d'objets en céramique, en particulier de cuvettes de W.C. Download PDFInfo
- Publication number
- EP0557995A1 EP0557995A1 EP93102964A EP93102964A EP0557995A1 EP 0557995 A1 EP0557995 A1 EP 0557995A1 EP 93102964 A EP93102964 A EP 93102964A EP 93102964 A EP93102964 A EP 93102964A EP 0557995 A1 EP0557995 A1 EP 0557995A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- molded
- frame
- clamping
- molding
- slide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 title claims description 6
- 238000007569 slipcasting Methods 0.000 title 1
- 238000000465 moulding Methods 0.000 claims description 34
- 238000004512 die casting Methods 0.000 claims description 24
- 238000005266 casting Methods 0.000 claims description 22
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000001035 drying Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/265—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
- B28B1/266—Means for counteracting the pressure being applied on the slip or on the moulded article in the mould, e.g. means for clamping the moulds parts together in a frame-like structure
Definitions
- a system of this type known as a press, with two cross-shaped portals arranged at right angles to one another is known, on each of which two molding slides are guided on horizontal rails.
- a hanging frame extending downward from the associated portal is attached to each slide, on which a mounting plate for mounting a molded part is arranged.
- Each of the mounting plates can be advanced by hydraulic cylinders relative to the associated hanging frame in the direction of the center of the press and retractable in the opposite direction.
- a lifting device is arranged in a foundation recess, which carries a lower molded part, which together with the molded parts attached to the four clamping plates results in a complete casting mold.
- sanitary articles in particular toilet bowls
- the mold is closed for die casting by moving the carriages guided on the portals in the direction of the press center until the mold parts arranged on the clamping plates come into contact with one another.
- the lower mold part is raised by means of the lifting device, so that a mold cavity is finally delimited by the mold parts.
- the hanging frames must be locked with mechanical locking elements fixed in the middle of the press and then the clamping plates must be pushed forward by a limited amount relative to the slides and the clamping plate for the lower molding must be pushed upwards. so that the molded parts attached to the platen abut each other with a predetermined closing pressure.
- a further die casting device known from DE-A1 2112759, which has a base plate, a vertical head plate fastened thereon, a foot plate arranged at a distance parallel to it and four horizontal bars which are fastened to the two plates mentioned and one lead sliding plate parallel to them.
- the sliding plate is attached to the base plate supported hydraulic piston-cylinder unit displaceable towards the head plate and carries a casting core-like molded part.
- a platen is pivotally mounted about a horizontal pivot axis, approximately at the height of the lower spars, at right angles to this and is articulated to a piston-cylinder unit which is supported on the head plate.
- a second, trough-like molded part is attached to the platen.
- a closed die-casting mold is formed from the two molded parts by bringing the sliding plate closer to the head plate, which is filled with slip. After the pressure holding time and the subsequent standing time have elapsed, the sliding plate together with the core-like molded part is withdrawn in the direction of the base plate and then the clamping plate is swung down between the two lower bars and the resulting molded part is placed on a conveyor.
- the invention has for its object to provide a system for die casting ceramic moldings, in particular toilet bowls, with increased performance.
- clamping devices arranged on the clamping frame do not have to remain unused after the pressure holding time of the casting mold or casting molds which have held them together until the subsequent service life has elapsed, but can be used immediately for clamping one or more further pressure casting molds.
- the space around the first-mentioned die casting mold or group of such molds is completely free of clamping devices before the end of the service life, so that the molded parts are immediately accessible, and any necessary reworking of the molded parts can be carried out without delay and the molded parts can be removed.
- the system shown includes six die-casting molds 10, each with a pair of molded parts 12, 14 and two cores 16 and 18, which together enclose a mold space for die-casting a molding 20, in the example shown a toilet bowl.
- the two molded parts 12 and 14 of each die are attached to a molded slide 22 and 24, respectively, which has a holder 26 and 28 for this purpose.
- the two molding slides 22 and 24 for each die 10 are mounted and guided on a common molding guide 30; a total of six molded part guides 30 aligned with one another are provided.
- Each molded part guide 30 has a first horizontal rod 32, which is ground in a circular cylinder and fastened with its two ends to a stand 34 each.
- a second rod 36 extends parallel to the first rod 32 and in the position according to FIGS. 2 and 3 below it, but ends shortly before the neighboring stands 34 and is firmly connected to the first rod 32 at each end by a yoke 38 is.
- One of the two yokes 38 belonging to each molded part guide 30 is connected to a swivel drive 40 which, in the example shown, is formed by a hydraulic or pneumatic piston-cylinder unit and is designed such that it swivels the two yokes 38 together with the second rod 36 about the first rod 32 can, namely from the position shown in FIGS.
- the position according to FIGS. 2 and 3 is a casting position, which is determined by the fact that the two molded slides 22 and 24 rest on a column 42.
- the position according to FIG. 4 serves to transfer the cast molding 20 to a conveyor 44.
- Each of the molding slides 22 and 24 is connected to the adjacent yoke 38 by a sliding drive 46 and 48, respectively, and these sliding drives - again piston cylinder units are shown - are controlled in such a way that the shaped slide 22 and 24 for closing the die 10 towards each other and for opening are movable away from each other.
- the system also includes a clamping frame 50 which is formed from a plurality of longitudinal beams 52 and cross beams 54 welded to one another, as well as vertical end walls 56 and intermediate walls 58.
- the clamping frame 50 is mounted on a frame slide 60 so as to be pivotable about a horizontal pivot axis 62 parallel to the molded part guides 30 and is connected to the frame slide 60 by a pivot drive 64.
- the pivot drive 64 is designed so that the clamping frame 50 from the operating position shown in FIGS.
- the frame slide 60 is guided with top rollers 66 and side rollers 68 arranged in sets on a horizontal frame guide 70 which extends parallel to the pivot axis 62 and to the molded part guides 30.
- a rack 72 in which a pinion 74 engages, is fastened to the underside of the frame guide 70.
- the pinion 74 can be driven by a motor 76 arranged on the frame slide 60, and this is controlled in such a way that it can be moved back and forth between a first casting station 78 and a second casting station 80.
- Each of the two casting stations 78 and 80 contains three of the die casting molds 10 shown in FIG. 1 together with the associated molding slides 22 and 24.
- the clamping frame 50 thus either encloses, as shown in FIG. 1, the three die casting molds arranged to the right of the center of the system 10 or the three die-casting molds 10 arranged to the left of it.
- Left clamping devices 82 and right clamping devices 84 and front clamping devices 86 and rear clamping devices 88 are arranged on the clamping frame 50 and in such a number that the molded parts 12 and 14 and cores 16 and 18 of each of the three die casting molds 10 enclosed by the clamping frame 50 can be clamped together by means of sixteen clamping devices are.
- a mobile core pulling device 90 of a known type is provided which, according to FIG. 1, is just in the first casting station 78 in order to turn the front core 16 and one with one gripper 92 from one of the die casting molds 10 arranged there another gripper 94 to pull the rear core 18. This takes place successively in all the die casting molds 10 standing in the first casting station 78, and these are then pivoted one after the other over the conveyor 44, so that the moldings 20 held in one of these die casting molds between the mold parts 12 and 14, cast in a previous working cycle, each on a shrinkage plate 96 lying on the conveyor 44 are deposited.
- the molded parts 12 and 14 are moved away from each other by moving the molded part slides 22 and 24 in opposite directions, so that the associated molded article 20 is released so that it can then dry on the associated shrinkage plate 96.
- the shrinkage plates 96 are smooth on their upper side so that they do not hinder the shrinkage of the moldings 20 which occurs during drying.
- the die casting molds 10 in the second casting station 80 are filled with slip under pressure and then remain clamped together by the clamping frame 50 until the pressure holding time has elapsed.
- the clamping devices 82, 84, 86 and 88 are depressurized and the clamping frame 50 is pivoted upwards into its rest position according to FIG. 4.
- it is sufficient it is that the molded parts 12 and 14 are held together by the sliding drives 46 and 48 acting on the associated molded slide 22 and 24 with a small force which would not have withstood the casting pressure by itself.
- the clamping frame 50 is moved from the second casting station 80 into the first casting station 78 and lowered into its operating position.
- their cores 16 and 18 are drawn by means of the core pulling device 90 and then the molded parts 12 and 14 together with the moldings 20 held between them are pivoted over the conveyor 44 in the manner described, so that now these moldings are also placed on a shrinkage plate 96 each.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Producing Shaped Articles From Materials (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4206279 | 1992-02-28 | ||
DE4206279A DE4206279C1 (fr) | 1992-02-28 | 1992-02-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0557995A1 true EP0557995A1 (fr) | 1993-09-01 |
EP0557995B1 EP0557995B1 (fr) | 1995-08-23 |
Family
ID=6452868
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP93102964A Expired - Lifetime EP0557995B1 (fr) | 1992-02-28 | 1993-02-25 | Installation pour le coulage sous pression d'objets en céramique, en particulier de cuvettes de W.C. |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0557995B1 (fr) |
DE (2) | DE4206279C1 (fr) |
ES (1) | ES2075730T3 (fr) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995003160A1 (fr) * | 1993-07-22 | 1995-02-02 | Erich Netzsch Gmbh & Co. Holding Kg | Installation de moulage et procede de moulage sous pression de pieces ceramiques |
DE19725942A1 (de) * | 1997-06-19 | 1998-12-24 | Sama Maschinenbau Gmbh | Druckgießanlage für Sanitärartikel |
US5922258A (en) * | 1995-04-04 | 1999-07-13 | S.I.T.A. S.P.A. Societa Impianti Termoelettrici Industriali | Method and device for forming complex sanitary fittings |
DE19955629A1 (de) * | 1999-11-19 | 2001-05-23 | Sama Maschb Gmbh | Vorrichtung und Verfahren zum Gießen von Sanitärartikel |
EP1621305A3 (fr) * | 1999-11-19 | 2006-06-28 | Kohler Co. | Procédé et appareil de moulage d'une installation sanitaire |
WO2011061593A1 (fr) | 2009-11-17 | 2011-05-26 | Maprof Sas Di Renzo Moschini E C. | Procédé de fabrication de corps monolithes à l'aide d'un processus de coulage ou de moulage par injection |
ITBO20100173A1 (it) * | 2010-03-18 | 2011-09-19 | Sacmi | Macchina per la produzione di manufatti ceramici. |
US10858192B2 (en) | 2017-04-21 | 2020-12-08 | Beckhoff Automation Gmbh | Conveying device and linear transport system |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4216212C1 (fr) * | 1992-05-15 | 1993-04-29 | Erich Netzsch Gmbh & Co Holding Kg, 8672 Selb, De | |
DE19725107C1 (de) * | 1997-06-13 | 1998-10-22 | Thuringia Netzsch Feinkeramik | Anlage zum Druckgießen keramischer Artikel |
DE19920315A1 (de) * | 1999-05-03 | 2000-11-09 | Sama Maschinenbau Gmbh | Spannvorrichtung für mehrteilige Gießformen |
DE102006044574B3 (de) * | 2006-09-19 | 2008-04-30 | Maschinen- Und Stahlbau Julius Lippert Gmbh & Co. Kg | Vorrichtung zur Herstellung druckgegossener keramischer Hohlgegenstände |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR737886A (fr) * | 1932-05-31 | 1932-12-17 | Dispositif basculant pour le serrage des moules lors de la coulée d'objets céramiques | |
GB1310844A (en) * | 1969-10-13 | 1973-03-21 | Mansfield Sanitary Inc | Apparatus for extricaging ceramic castings from multiple piece moulds |
US5083911A (en) * | 1989-08-03 | 1992-01-28 | Toto Ltd. | Pressure slip casting apparatus for producing sanitary ware |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1295055A (fr) * | 1969-08-19 | 1972-11-01 | ||
DE3740163A1 (de) * | 1987-11-26 | 1989-06-08 | Dorst Masch & Anlagen | Presse zum herstellen von sanitaerartikeln, insbesondere wc-schuesseln, durch druckgiessen |
-
1992
- 1992-02-28 DE DE4206279A patent/DE4206279C1/de not_active Expired - Fee Related
-
1993
- 1993-02-25 DE DE59300493T patent/DE59300493D1/de not_active Expired - Fee Related
- 1993-02-25 ES ES93102964T patent/ES2075730T3/es not_active Expired - Lifetime
- 1993-02-25 EP EP93102964A patent/EP0557995B1/fr not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR737886A (fr) * | 1932-05-31 | 1932-12-17 | Dispositif basculant pour le serrage des moules lors de la coulée d'objets céramiques | |
GB1310844A (en) * | 1969-10-13 | 1973-03-21 | Mansfield Sanitary Inc | Apparatus for extricaging ceramic castings from multiple piece moulds |
US5083911A (en) * | 1989-08-03 | 1992-01-28 | Toto Ltd. | Pressure slip casting apparatus for producing sanitary ware |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995003160A1 (fr) * | 1993-07-22 | 1995-02-02 | Erich Netzsch Gmbh & Co. Holding Kg | Installation de moulage et procede de moulage sous pression de pieces ceramiques |
US5922258A (en) * | 1995-04-04 | 1999-07-13 | S.I.T.A. S.P.A. Societa Impianti Termoelettrici Industriali | Method and device for forming complex sanitary fittings |
DE19725942A1 (de) * | 1997-06-19 | 1998-12-24 | Sama Maschinenbau Gmbh | Druckgießanlage für Sanitärartikel |
DE19725942C2 (de) * | 1997-06-19 | 2001-02-08 | Sama Maschb Gmbh | Druckgießanlage für Sanitärartikel |
DE19955629A1 (de) * | 1999-11-19 | 2001-05-23 | Sama Maschb Gmbh | Vorrichtung und Verfahren zum Gießen von Sanitärartikel |
EP1621305A3 (fr) * | 1999-11-19 | 2006-06-28 | Kohler Co. | Procédé et appareil de moulage d'une installation sanitaire |
WO2011061593A1 (fr) | 2009-11-17 | 2011-05-26 | Maprof Sas Di Renzo Moschini E C. | Procédé de fabrication de corps monolithes à l'aide d'un processus de coulage ou de moulage par injection |
US9126264B2 (en) | 2009-11-17 | 2015-09-08 | Freni Brembo S.P.A. | Method for manufacturing monolithic hollow bodies by means of a casting or injection moulding process |
ITBO20100173A1 (it) * | 2010-03-18 | 2011-09-19 | Sacmi | Macchina per la produzione di manufatti ceramici. |
EP2366517A1 (fr) * | 2010-03-18 | 2011-09-21 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Machine pour la fabrication de produits céramiques. |
US10858192B2 (en) | 2017-04-21 | 2020-12-08 | Beckhoff Automation Gmbh | Conveying device and linear transport system |
Also Published As
Publication number | Publication date |
---|---|
DE4206279C1 (fr) | 1993-04-22 |
EP0557995B1 (fr) | 1995-08-23 |
DE59300493D1 (de) | 1995-09-28 |
ES2075730T3 (es) | 1995-10-01 |
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