EP0554682B1 - Procédé pour la fabrication des surfaces résistantes à l'abrasion - Google Patents

Procédé pour la fabrication des surfaces résistantes à l'abrasion Download PDF

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Publication number
EP0554682B1
EP0554682B1 EP93100454A EP93100454A EP0554682B1 EP 0554682 B1 EP0554682 B1 EP 0554682B1 EP 93100454 A EP93100454 A EP 93100454A EP 93100454 A EP93100454 A EP 93100454A EP 0554682 B1 EP0554682 B1 EP 0554682B1
Authority
EP
European Patent Office
Prior art keywords
plate
pegs
wear
casting
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP93100454A
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German (de)
English (en)
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EP0554682A1 (fr
Inventor
Gopal Subray Revankar
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Deere and Co
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Deere and Co
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Filing date
Publication date
Application filed by Deere and Co filed Critical Deere and Co
Publication of EP0554682A1 publication Critical patent/EP0554682A1/fr
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Publication of EP0554682B1 publication Critical patent/EP0554682B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/08Casting in, on, or around objects which form part of the product for building-up linings or coverings, e.g. of anti-frictional metal
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1036Alloys containing non-metals starting from a melt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12049Nonmetal component
    • Y10T428/12056Entirely inorganic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12063Nonparticulate metal component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12063Nonparticulate metal component
    • Y10T428/12139Nonmetal particles in particulate component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12014All metal or with adjacent metals having metal particles
    • Y10T428/12028Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
    • Y10T428/12146Nonmetal particles in a component

Definitions

  • the invention relates to a method for impregnating or embedding hard, wear-resistant phases in surface layers of metal products, which are produced by pouring liquid metal, according to the preamble of patent claim 1.
  • metal products for example made of iron
  • the surfaces are coated, for example, by flame spray coating or plasma spray coating.
  • flame spray coating or plasma spray coating a disadvantage of these processes is that the surface layers can flake off during the coating process and when the products are used. There are also high procedural costs.
  • the mechanical properties of cast iron made by an EPC process are inferior to that of sand or core castings due to the presence of carbon defects. Furthermore, the EPC process requires special precautionary measures to keep small changes in shape during casting.
  • the EPC process in a conventional foundry requires the installation of special devices.
  • the cast products can have shape deviations which can be attributed to shape deviations of the foam models.
  • the sand molding method for casting carbides known from the prior art requires carbide balls, which can make the process more expensive. Increased costs can also result from the requirement that the wear-resistant surface be made flat. In this case, the cast product must be smoothed and a surface layer removed, which corresponds approximately to half the diameter of the spherical particles.
  • GB-A-2 074 912 discloses a process for the production of cast iron parts, in particular bogie bolsters for railway carriages, in the surface of which a separate wear plate of high hardness is embedded.
  • the wear plate is made of iron with the addition of carbon, manganese, silicon, chromium and molybdenum. It is attached to a mold before pouring.
  • In order to mechanically anchor the wear plate on the surface of the cast part it has a wedge-shaped configuration on its circumference, which is held in the manner of a dovetail behind the outer surface of the cast part.
  • the aim is to mechanically hook the wear plate with its circumference to the cast part in order to facilitate removal and replacement of worn wear plates.
  • the wear plate with its surface limited by the circumference is not fused to the cast part surface, but only rests on it, it can be cut into strips and removed with a cutting torch.
  • this training is unsuitable for applications in which a permanent anchoring of hard, wear-resistant surfaces on metal products is required and where high dimensional accuracy is also important.
  • the invention provides a remedy here and proposes a method for embedding layers of hard, wear-resistant material in surface layers of metal products which are produced by pouring liquid metal into casting molds.
  • the layers contain protruding pins, anchors or hooks, which consist of the hard, wear-resistant material and through which the wear-resistant layer is "mechanically” attached to the casting surface.
  • the present invention can basically be applied to the casting of any known metal.
  • cast iron especially spheroidal graphite cast iron or gray cast iron
  • suitable metals include non-ferrous alloys and high heat resistance superalloys.
  • a first step involves the formation of a disc or plate made of wear-resistant material.
  • the invention can be used with any sinterable, hard phase known from the prior art.
  • Such hard phases are, for example, tungsten carbide, chromium carbide and the like.
  • the wear-resistant material can be a metallic binder included, the z. B. belongs to the iron group, such as preferably cobalt for use with tungsten carbides or nickel for use with chromium carbides etc. If, for example, ductile iron is used as the metal to be cast, particles are preferred which are made of tungsten carbide with a weight fraction of 14 to 17% cobalt are composed.
  • the disc is produced by mixing a powder made of hard, wear-resistant material (to which a metal binder is preferably added) with a suitable organic binder, for example a 10% polyvinyl alcohol solution (PVA), and a suitable plasticizer, for example 2-ethylhexyl diphenyl Phosphate, phosphate ester plasticizer (e.g. KRONITEX 3600 from FMC Corporation, USA) or a mixture of plasticizers.
  • PVA polyvinyl alcohol solution
  • plasticizer for example 2-ethylhexyl diphenyl Phosphate, phosphate ester plasticizer (e.g. KRONITEX 3600 from FMC Corporation, USA) or a mixture of plasticizers.
  • the mixture forms a flowable mass with suitable rheological properties, so that the mass can be shaped like a disk.
  • any plasticizer and / or organic binder that can be processed effectively with a certain hard, wear-resistant material is suitable.
  • Fine-grained particles having a mesh size of 140/200 (approx. 110 to 74 microns) or finer are preferably used in the process according to the invention.
  • a pattern is then applied to an outwardly facing surface of the pane, the structure of which results in an improvement in the impregnation of the iron.
  • the shape of the pattern on the disc can take any structure that prevents lateral movement of the disc on a component surface during use, that is, the structure is intended to intercept shear forces that act tangentially on the disc surface.
  • a waffle structure is applied to the outer surface of the pane (FIG. 1).
  • the pattern can be molded by suitable means, for example by pressing a stamp on the surface of the still flowable, plastic thin plate, which has the desired pattern.
  • the same mixture of wear-resistant material, organic binder and plasticizer that is used to form the disc is preferably also used to form pins or anchors that are attached to the disc.
  • the pins or anchors can take any shape that enables the disk to be mechanically held on the casting surface. Two examples of suitable pins are shown in FIG. 2 in a side view and in a top view. Other cone shapes can include, for example, flat carbide disks with waffle-like surface textures.
  • These cones are cast separately and then, for example, dried in an oven at approximately 100 ° C., so that dimensionally stable solid bodies are formed. They are glued to the disc, on the side of the disc on which the pattern is to form the wear-resistant layer, as shown, for example, in FIG. 1.
  • the number of pins that are attached to the disc is chosen so that the pins can absorb the separation forces that could be applied to the disc surface without the disc becoming detached.
  • four anchors are provided in the embodiment of FIG. 1.
  • the number can also be e.g. B. vary between 1 and 8.
  • the pins can be attached to the disk. They can also be pre-sintered before fastening. In any case, they become an integral part of the disc as soon as it is sintered together with the pins.
  • the disc is then at low Temperatures of, for example, 320 to 340 ° C heated to remove volatile components of the organic binder and plasticizer.
  • This sintering of unbound disks takes place under conditions in which the disks and pins become completely compact.
  • Such sintering processes are known.
  • sintering can take place in a vacuum at temperatures between 1450 and 1475 ° C. over a period of 50 to 75 minutes.
  • the composition of the pins or anchors preferably coincides with that of the associated disk, the disk with the anchors attached to it is essentially stress-free after cooling from the sintering temperature to room temperature. After sintering, the pins are thus integral components of the associated disks (FIG. 3).
  • binders and plasticizers are used in accordance with the method described above for forming the washers and pins, methods can also be used in which these additives are omitted.
  • the carbide powder with a suitable proportion of metallic binders can be pressed directly into a disc with a flat pin within a cold mold. Such disks can then be sintered in the same manner as described above, with the exception that now neither binders nor plasticizers have to be freed of their volatile components by heating to low temperatures.
  • the sintered wear-resistant layer or disk can now be attached in a known manner on a suitable mold surface, for example that of a sand core.
  • a suitable mold surface for example that of a sand core.
  • for. B. uses a high-temperature adhesive according to an embodiment of the invention.
  • the layer is then, for example heated to 100 ° C. in an oven so that the evaporating constituents are expelled from the adhesive and the adhesive cures.
  • the high-temperature adhesive must have a flow temperature that is higher than the casting temperature of the metal.
  • any adhesive in this regard is suitable, but an inorganic high-temperature adhesive is particularly preferred.
  • a binder which contains a high-temperature ceramic adhesive for. B. a high temperature binder, which is sold by Aremco Products, Inc., USA under the trade name Ceramabond 569 and contains, for example, oxides of aluminum, silicon and potassium in an aqueous colloidal suspension which has a maximum service temperature of approximately 1650 ° C. .
  • the liquid metal penetrates into the pores of the layer made of hard, wear-resistant material.
  • Any of the known casting processes for example casting using gravity, pressure die casting, vacuum casting or the like, can be used. However, gravity-based casting is preferred because of its ease of handling. 3 shows, for example, spheroidal graphite cast iron with tungsten carbide impregnation.
  • the method according to the invention can be used to produce metal products which cover a wide range of applications. Furthermore, the method can be used with a large number of metals and their alloys, since it is not necessary when the method is carried out that the metal is metallurgically coated with the layer of wear-resistant material responds.
  • the mechanical anchoring by the pins is essentially sufficient for fastening.
  • an additional metallurgical reaction has been identified which further strengthens the iron-carbide bond. The formation of this reaction can be improved by forming a waffle pattern on the disk.
  • the surface conversion can already be carried out successfully during the casting process and requires neither subsequent soldering or welding, nor additional casting devices, such as may be associated with a dissolving foam core (EPC process) during casting.
  • the method according to the invention can be used without difficulty in known sand molding processes.
  • Fine tungsten carbide powder with 14 to 17% cobalt powder as a metal binder (mesh size 140/200 or finer) is mixed with a suitable organic binder, for example a 10% aqueous polyvinyl alcohol solution, and a suitable plasticizer (2-ethylhexyl diphenyl phosphate or KRONITEX 3600 from FMC Corporation, USA) or a mixture of plasticizers to form a flowable mass with adequate rheological properties, which can be poured into sheets or thin plates or rolled out.
  • a pattern with a waffle structure, as shown in FIG. 1, is then placed on the disk emerges, imprinted. After the disc has dried and set, it becomes solid.
  • cones of a suitable shape (FIG. 2) are cast separately and dried in an oven at 100 ° C. until they also become solid. These pins are glued to the wafer-shaped side of the disk as long as it is still plastic, for example before the binder resin has set.
  • FIG. 1 A corresponding arrangement is shown in FIG. 1.
  • the carbide disk, which has not yet set, is then sintered in vacuo at 1460 ° C. for 60 minutes, the disk and the pins connecting to one another to form a compact unit (FIG. 3).
  • the sintered carbide disc is then attached to a sand core with Ceramabond 569 adhesive from Aremco.
  • the sand core and carbide disk are heated in an oven at 100 ° C. for 60 to 120 minutes in order to drive off the volatile constituents from the binder and to bind it. This can also be done at room temperature, but then requires a considerably longer period of time.
  • the cast iron is poured around the carbide disk by means of a conventional casting process, so that when the metal solidifies, the carbide disk is firmly connected to the metal surface.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Laminated Bodies (AREA)
  • Paper (AREA)
  • Mold Materials And Core Materials (AREA)

Claims (10)

  1. Procédé pour enrober des couches superficielles dures, résistantes à l'usure, de produits métalliques par coulée d'un métal liquide dans des moules, selon lequel on fabrique une couche résistante à l'usure sous la forme d'un disque ou d'une plaque mince, qui comporte des moyens d'ancrage pour sa fixation mécanique à la surface de la pièce coulée et qu'on fixe par collage sur une surface du moule avant la coulée du métal, caractérisé en ce qu'on mélange un matériau résistant à l'usure avec au moins un liant et au choix au moins un agent de ramollissement et on forme, avec le mélange, un disque préfabriqué, qui possède au moins un téton ou un élément d'accrochage, sur sa surface située à l'extérieur par rapport au moule, et qu'on fritte le disque préfabriqué pourvu du téton ou de l'élément d'accrochage avant sa fixation par collage au moule.
  2. Procédé selon la revendication 1, caractérisé en ce que le disque comporte une structure, de préférence un dessin gaufré, sur sa surface qui porte le téton ou l'élément d'accrochage.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que le disque comporte plusieurs tétons fixés par collage de façon intégrée.
  4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce qu'on fixe les tétons fabriqués séparément, au disque et qu'on fritte ensuite le disque avec les tétons.
  5. Procédé selon l'une des revendications 1 à 3, caractérisé en ce qu'on commence à fritter les tétons et qu'on les fixe au disque et qu'on achève la finition du frittage du disque avec les tétons.
  6. Procédé selon l'une des revendications 1 à 5, caractérisé en ce que le moule de coulée contient un noyau de sable, sur lequel on fixe par collage la plaque ou le disque à l'aide d'un adhésif à haute température, de préférence un adhésif à haute température.
  7. Procédé selon l'une des revendications 1 à 6, caractérisé en ce que le métal est du fer, notamment du fer ductile.
  8. Procédé selon l'une des revendications 1 à 7, caractérisé en ce que le matériau dur résistant à l'usure contient du carbure de tungstène comportant un liant métallique, de préférence 14 à 17 % en poids de cobalt.
  9. Procédé selon l'une des revendications 1 à 8, caractérisé en ce qu'on fabrique, de préférence par coulée, le disque à partir d'un mélange d'une poudre d'un matériau résistant à l'usure, d'un liant organique et d'au moins un agent de ramollissement.
  10. Procédé selon l'une des revendications 1 à 9, caractérisé en ce qu'on fabrique les tétons avec le même mélange que les disques, de préférence par coulée.
EP93100454A 1992-01-21 1993-01-14 Procédé pour la fabrication des surfaces résistantes à l'abrasion Expired - Lifetime EP0554682B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/822,904 US5267600A (en) 1992-01-21 1992-01-21 Hard facing casting surfaces with wear-resistant sheets
US822904 1992-01-21

Publications (2)

Publication Number Publication Date
EP0554682A1 EP0554682A1 (fr) 1993-08-11
EP0554682B1 true EP0554682B1 (fr) 1996-12-18

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EP93100454A Expired - Lifetime EP0554682B1 (fr) 1992-01-21 1993-01-14 Procédé pour la fabrication des surfaces résistantes à l'abrasion

Country Status (6)

Country Link
US (3) US5267600A (fr)
EP (1) EP0554682B1 (fr)
JP (1) JPH0798262B2 (fr)
CA (1) CA2086868C (fr)
DE (1) DE59304769D1 (fr)
MX (1) MX9300127A (fr)

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Publication number Priority date Publication date Assignee Title
WO2014041409A2 (fr) 2012-09-14 2014-03-20 F. A. R. - Fonderie Acciaierie Roiale - Spa Procédé pour fabriquer des pièces coulées en acier

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US5383513A (en) 1995-01-24
CA2086868C (fr) 1998-07-21
MX9300127A (es) 1993-07-01
JPH05261515A (ja) 1993-10-12
US5443916A (en) 1995-08-22
US5267600A (en) 1993-12-07
DE59304769D1 (de) 1997-01-30
JPH0798262B2 (ja) 1995-10-25
EP0554682A1 (fr) 1993-08-11
CA2086868A1 (fr) 1993-07-22

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