EP0546914A1 - Bad und elektrolytisches Verfahren zur Aufbringung einer dünnen Beschichtung aus einer Eisen-Zink-Legierung mit einem hohen Eisengehalt auf ein galvanisiertes Legierungsubstrat - Google Patents
Bad und elektrolytisches Verfahren zur Aufbringung einer dünnen Beschichtung aus einer Eisen-Zink-Legierung mit einem hohen Eisengehalt auf ein galvanisiertes Legierungsubstrat Download PDFInfo
- Publication number
- EP0546914A1 EP0546914A1 EP92403307A EP92403307A EP0546914A1 EP 0546914 A1 EP0546914 A1 EP 0546914A1 EP 92403307 A EP92403307 A EP 92403307A EP 92403307 A EP92403307 A EP 92403307A EP 0546914 A1 EP0546914 A1 EP 0546914A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- iron
- bath
- coating
- galvanized
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 35
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 17
- 229910001297 Zn alloy Inorganic materials 0.000 title claims abstract description 15
- 239000000758 substrate Substances 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000009713 electroplating Methods 0.000 title description 2
- 238000007747 plating Methods 0.000 title 1
- 238000000576 coating method Methods 0.000 claims abstract description 32
- 239000011248 coating agent Substances 0.000 claims abstract description 31
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims abstract description 15
- 238000000151 deposition Methods 0.000 claims abstract description 8
- 229960005070 ascorbic acid Drugs 0.000 claims abstract description 7
- 235000010323 ascorbic acid Nutrition 0.000 claims abstract description 6
- 239000011668 ascorbic acid Substances 0.000 claims abstract description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 5
- 230000008021 deposition Effects 0.000 claims abstract description 4
- 239000012736 aqueous medium Substances 0.000 claims abstract description 3
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 21
- -1 Fe2+ ions Chemical class 0.000 claims description 13
- 229910021577 Iron(II) chloride Inorganic materials 0.000 claims description 4
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000011592 zinc chloride Substances 0.000 claims description 4
- 235000005074 zinc chloride Nutrition 0.000 claims description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 4
- 235000000069 L-ascorbic acid Nutrition 0.000 claims 1
- 239000002211 L-ascorbic acid Substances 0.000 claims 1
- 239000011701 zinc Substances 0.000 abstract description 6
- 229910001335 Galvanized steel Inorganic materials 0.000 abstract description 5
- 239000008397 galvanized steel Substances 0.000 abstract description 5
- 239000003792 electrolyte Substances 0.000 abstract description 3
- 150000002500 ions Chemical class 0.000 abstract 2
- 238000001962 electrophoresis Methods 0.000 description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 238000005868 electrolysis reaction Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000016571 aggressive behavior Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 239000011686 zinc sulphate Substances 0.000 description 1
- 235000009529 zinc sulphate Nutrition 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/562—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
Definitions
- the invention relates to a bath as well as to a method for depositing a flash coating of iron-zinc alloy on a substrate of alloyed galvanized steel, in particular a sheet of alloyed galvanized steel, known as "galvannealed" sheet.
- “Galvanized-alloyed” sheets are coated steel sheets obtained by immersing the sheet in a pot of molten zinc and heat treatment of the coated sheet. Following the heat treatment, part of the iron in the substrate diffuses into the zinc coating layer so that it contains, after treatment, around 10% of iron.
- These sheets however have several drawbacks, the most important being the production of a craterization phenomenon during the cataphoresis operation which makes the sheet unsuitable for certain uses such as the automotive industry where it tends to have an irregular surface after application. paint.
- the means currently used to remedy these drawbacks consists in applying a coating of an iron-zinc alloy with a thickness of less than 1 ⁇ m, called a flash coating.
- flash coatings are deposited industrially by means of baths containing Fe2+ and Zn2+ ions in sulfate medium, in a system with an insoluble anode.
- JP-57/31504 describes an iron-zinc electroplating bath having the following composition: ZnSO4, 7H2: 150 g / l FeSO4, 7H2O: 300 g / l (NH4) 2 SO4: 30 g / l the pH of this bath being 1, 2.
- the concentration of Fe3+ ions is controlled by passing the bath through a bed lined with zinc or iron particles.
- the present invention aims to provide an electrolytic coating bath of an iron-zinc alloy intended to provide on a galvanized-alloy steel substrate, a flash coating having a high iron content and providing a high yield.
- This bath is characterized in that it consists of an aqueous medium which comprises from 60 to 120 g / l of Fe2+ ions in the form of chlorides, from 20 to 60 g / l of Zn2+ ions in the form of chlorides, from 200 to 280 g / l of KCl, from 0.5 to 10 g / l of ascorbic acid and from 0 to 2 g / l of KOH and has a pH of approximately 1.5 to approximately 2 , 5, and preferably about 2.
- KCl also promotes the conductivity of the electrolytic bath and therefore makes it possible to reduce the energy cost of depositing the iron-zinc flash coating.
- the presence of KOH has the effect of decreasing the aggressiveness of the bath by increasing the pH, thereby limiting the aggression of the galvanized-alloy steel sheet during the coating operation.
- the Fe2+ / Fe2+ + Zn2+ ratio is between 60 and 80%, by weight.
- the subject of the invention is also a process for the electrolytic deposition of a flash coating of an iron-zinc alloy on a galvanized-alloy steel substrate, in particular a galvanized-alloy sheet, consisting in bringing the substrate forming cathode into contact. with an electrolytic bath according to the invention, with a current density between 20 and 200 A / dm2, at a temperature between 55 and 65 ° C, in a soluble anode system, to obtain an iron-zinc coating, having an iron content greater than 60% by weight, preferably about 80% by weight.
- the galvanized-alloy steel sheets have an iron-zinc flash coating with a thickness of between 0.1 and 1 ⁇ m, and preferably equal to 0.5 ⁇ m.
- the current density is around 100 A / dm2.
- the galvanized-alloy steel substrate is for example a galvanized-alloy steel sheet, called "galvannealed" sheet, the speed of travel in the electrolytic bath is advantageously from about 20 to about 200 m / min, preferably 100 m / min.
- the soluble anode preferably consists of iron, but can also consist of zinc, for example in the form of ingot, sheet, particles or powder, or any other suitable form.
- ascorbic acid is to control the amount of Fe3+ ions that form, by reducing the Fe3+ ions to Fe2 ions ions according to the equation: 2 Fe3+ + C6H8O6 ⁇ 2Fe2+ + C6H6O6 + 2H+
- the pH of the bath is around 2.
- An iron-zinc alloy flash coating is deposited on a "galvannealed" sheet comprising a zinc-iron coating containing 10% iron with a layer weight of 50 g / m2.
- the flash coating according to the invention is produced with an iron anode, the sheet to be coated forming a cathode.
- the temperature of the bath is 60 ° C.
- the current density is 100 A / dm2.
- the running speed of the steel strip is 100 m / min.
- the flash coating obtained has a thickness of 0.5 ⁇ m with an iron percentage of 80%.
- the yield of the deposit is 90%.
- the Applicant has surprisingly and unexpectedly shown in the tests which follow that the process of the invention using a particular electrolytic bath to deposit an iron-zinc flash coating on a galvanized-alloy steel sheet provided the galvanized-alloy steel sheet thus coated, on the one hand, a great ease of implementation shape, and on the other hand an improvement in its appearance after painting by eliminating the phenomenon of craterization at the cataphoresis tensions commonly used.
- This test aims to illustrate, through a friction test, the ease of implementation of a galvanized-alloy steel sheet coated with an iron-zinc flash coating according to the method of the invention.
- the test is carried out on two samples of galvanized-alloy steel sheet marked 1 and 2, the coating of which is made of iron-zinc alloy is obtained in a conventional manner by immersion of said sheet in a pot of molten zinc and by heat treatment of the sheet thus coated.
- the coating thus formed of iron-zinc alloy has an iron content close to 10% and has for the two samples a thickness of the order of 8 ⁇ m, the thickness of the metallic substrate constituted by galvanized steel sheet- ally having a thickness of the order of 0.7 mm.
- Each sample measures 40 cm long by 4 cm wide.
- the sample 2 is brought into contact with an electrolytic coating bath according to the present invention and the composition of which is as follows:
- the pH of the bath is around 2.
- the friction test consists in placing each of the samples vertically between a tool and a cylinder, for example hydraulic, which applies to the sample a variable pressure corresponding to the drawing pressure usually used, while the sample is drawn vertically towards the top at constant speed equal to 0.1 m / min and with a force proportional to the drawing pressure.
- Figure 2 clearly shows that a galvanized-alloy steel sheet coated with an iron-zinc flash is perfectly suited to shaping, given that for a drawing pressure of 700 bars, the coefficient friction is only 0.1083.
- the purpose of this test is to show the resistance to craterization of galvanized-alloy steel sheets coated with an iron-zinc flash according to the invention during the cataphoresis operation.
- test is carried out on two samples of galvanized-alloy steel sheet marked 1 and 2 as described in test 1.
- Each of the samples is subjected to a cataphoresis of the PPG CORONA BLACK ED 3002 type, making it possible to apply a first layer of paint with a thickness of approximately 15 ⁇ m, which is subsequently fired.
- the test consists in applying different electrical voltages to the electrolyte during the cataphoresis operation and recording for each voltage applied to the two samples the number of punctures per cm2 of surface.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating And Plating Baths Therefor (AREA)
- Electroplating Methods And Accessories (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9115535A FR2685013A1 (fr) | 1991-12-13 | 1991-12-13 | Bain et procede electrolytique de depot d'un revetement-flash d'un alliage fer-zinc a haut pourcentage en fer sur un substrat galvanise-allie. |
FR9115535 | 1991-12-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0546914A1 true EP0546914A1 (de) | 1993-06-16 |
EP0546914B1 EP0546914B1 (de) | 1996-05-15 |
Family
ID=9420052
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP92403307A Expired - Lifetime EP0546914B1 (de) | 1991-12-13 | 1992-12-07 | Bad und elektrolytisches Verfahren zur Aufbringung einer dünnen Beschichtung aus einer Eisen-Zink-Legierung mit einem hohen Eisengehalt auf ein galvanisiertes Legierungsubstrat |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0546914B1 (de) |
JP (1) | JPH05247681A (de) |
AT (1) | ATE138115T1 (de) |
DE (1) | DE69210775T2 (de) |
ES (1) | ES2089460T3 (de) |
FR (1) | FR2685013A1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2784189A1 (de) | 2013-03-28 | 2014-10-01 | Coventya SAS | Elektroplattierungsbad für Zink-Eisen-Legierungen, Verfahren zur Ablagerung von Zink-Eisen-Legierung auf einer Vorrichtung sowie solche Vorrichtung |
CN111270276A (zh) * | 2020-03-28 | 2020-06-12 | 武汉钢铁有限公司 | 闪镀锌镀液及其制备方法与闪镀方法 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100417616B1 (ko) * | 1999-12-22 | 2004-02-05 | 주식회사 포스코 | 인산염처리성 및 도장후 내식성이 우수한 아연-코발트-비스무스 합금 전기도금 강판의 제조방법 |
KR101288085B1 (ko) * | 2012-10-11 | 2013-08-07 | 남동화학(주) | 전기아연 도금용 복합아연 플래쉬 도금용액, 이를 이용한 전기아연 도금방법 및 이에 의해 제조된 전기아연도금강판 |
WO2017026683A1 (ko) * | 2015-08-11 | 2017-02-16 | 주식회사 포스코 | 표면외관이 우수한 전기아연도금강판용 아연 플래쉬 도금 용액, 이를 이용한 전기아연도금강판의 제조방법 및 전기아연도금강판 |
CN107805830A (zh) * | 2017-10-11 | 2018-03-16 | 武汉钢铁有限公司 | 闪镀铁镀液及闪镀方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2144451A (en) * | 1983-08-05 | 1985-03-06 | Omi Int Corp | Zinc/iron alloy electroplating |
-
1991
- 1991-12-13 FR FR9115535A patent/FR2685013A1/fr active Granted
-
1992
- 1992-12-07 ES ES92403307T patent/ES2089460T3/es not_active Expired - Lifetime
- 1992-12-07 DE DE69210775T patent/DE69210775T2/de not_active Expired - Fee Related
- 1992-12-07 AT AT92403307T patent/ATE138115T1/de not_active IP Right Cessation
- 1992-12-07 EP EP92403307A patent/EP0546914B1/de not_active Expired - Lifetime
- 1992-12-11 JP JP4331881A patent/JPH05247681A/ja active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2144451A (en) * | 1983-08-05 | 1985-03-06 | Omi Int Corp | Zinc/iron alloy electroplating |
Non-Patent Citations (1)
Title |
---|
CHEMICAL ABSTRACTS, vol. 104, no. 22, 1986, Columbus, Ohio, US; abstract no. 195509u, KIYONO 'manufacture of zinc-iron type alloy electroplated steel sheets having excellent adherence' page 597 ; * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2784189A1 (de) | 2013-03-28 | 2014-10-01 | Coventya SAS | Elektroplattierungsbad für Zink-Eisen-Legierungen, Verfahren zur Ablagerung von Zink-Eisen-Legierung auf einer Vorrichtung sowie solche Vorrichtung |
CN111270276A (zh) * | 2020-03-28 | 2020-06-12 | 武汉钢铁有限公司 | 闪镀锌镀液及其制备方法与闪镀方法 |
Also Published As
Publication number | Publication date |
---|---|
JPH05247681A (ja) | 1993-09-24 |
EP0546914B1 (de) | 1996-05-15 |
ATE138115T1 (de) | 1996-06-15 |
FR2685013A1 (fr) | 1993-06-18 |
FR2685013B1 (de) | 1994-12-16 |
DE69210775T2 (de) | 1996-10-02 |
ES2089460T3 (es) | 1996-10-01 |
DE69210775D1 (de) | 1996-06-20 |
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