EP0494919A1 - Bloc moule en beton en forme de plaque et procede et dispositif de fabrication. - Google Patents

Bloc moule en beton en forme de plaque et procede et dispositif de fabrication.

Info

Publication number
EP0494919A1
EP0494919A1 EP90914694A EP90914694A EP0494919A1 EP 0494919 A1 EP0494919 A1 EP 0494919A1 EP 90914694 A EP90914694 A EP 90914694A EP 90914694 A EP90914694 A EP 90914694A EP 0494919 A1 EP0494919 A1 EP 0494919A1
Authority
EP
European Patent Office
Prior art keywords
concrete
stone
shaped
absorption layer
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90914694A
Other languages
German (de)
English (en)
Other versions
EP0494919B1 (fr
Inventor
Gerhard Hagenah
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SF Kooperation GmbH Beton Konzepte
Original Assignee
SF-VOLLVERBUNDSTEIN-KOOPERATION GmbH
SF VOLLVERBUNDSTEIN
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SF-VOLLVERBUNDSTEIN-KOOPERATION GmbH, SF VOLLVERBUNDSTEIN filed Critical SF-VOLLVERBUNDSTEIN-KOOPERATION GmbH
Publication of EP0494919A1 publication Critical patent/EP0494919A1/fr
Application granted granted Critical
Publication of EP0494919B1 publication Critical patent/EP0494919B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/022Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/224Surface drainage of streets
    • E01C11/225Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/06Pavings made of prefabricated single units made of units with cement or like binders
    • E01C5/065Pavings made of prefabricated single units made of units with cement or like binders characterised by their structure or component materials, e.g. concrete layers of different structure, special additives

Definitions

  • the invention relates to a plate-shaped concrete block for covering streets, paths and squares.
  • Concrete shaped blocks or paving stones are superior in many respects to soil coverings for streets, paths and squares, black ceilings and other related covers.
  • the development of noise in the case of rolling traffic (from vehicles) is felt to be disadvantageous.
  • the object of the invention is to propose a paving stone or shaped concrete block which, while maintaining the advantages of paving stones as a ground cover, significantly reduces the noise development due to the rolling traffic.
  • the slab-shaped shaped concrete block according to the invention is characterized by the following features:
  • a sound absorbing absorption layer 13 made of porous concrete is on a stone body 12
  • the top of the absorption layer 13 is flat, the bottom and, accordingly, the top of the stone body 12 is curved with a larger
  • the stone body 12 is provided on its underside with a bulge 18, such that the shaped concrete block is formed at the stone edges with a greater height.
  • the invention is based on the knowledge that a noticeable reduction in the development of noise during rolling traffic can be achieved by the interaction of several features in the design of the paving stones or shaped concrete blocks and the soil cover produced therefrom.
  • a significant contribution to sound absorption is made by the upper cross-sectional area of the concrete block, namely by the absorption layer made of porous concrete.
  • Paving stones with a layer of porous concrete are generally known.
  • the covering layer made of porous concrete is used to drain surface water. The sound-absorbing effect of the porous concrete has not yet been recognized.
  • the shaped concrete blocks are designed with a larger format, namely plate-shaped. Dimensions with an edge length of at least 30 cm, in particular square concrete shaped blocks with an edge length of 33 cm, have been found to be advantageous for noise reduction.
  • the porous concrete absorption layer is formed on the underside with a curvature so that the surface water can run off to the sides of the concrete block.
  • the concrete shaped blocks according to the invention are laid with very small distances from one another, that is to say with very narrow joints. This makes it difficult to drain the surface water.
  • the concrete blocks are therefore provided with upright water drainage channels, namely slots, on the side surfaces. These extend immediately below the absorption layer, so that the surface water reaches the upright slots and then the underground.
  • FIG. 2 is a side view of the paving stone of FIG. 1,
  • FIGS. 1 and 2 are plan views of the paving stone according to FIGS. 1 and 2,
  • FIG. 4 is a schematic side view of a manufacturing plant for producing a paving stone according to the invention according to FIGS. 1 to 3, 5 shows a vertical section through a pavement made from paving stones according to the invention according to FIG. 1,
  • Fig. 6 is a vertical section corresponding to FIG. 5 through a conventional pavement
  • Fig. 7 is a pavement according to Fig. 6 when loaded by road traffic.
  • Fig. 1 shows a shaped block 11 according to the invention, cut from concrete in vertical.
  • the shaped stone 11 consists of two layers, of which the first layer is the actual stone body 12, on which the second layer, an absorption layer 13, which is sound-absorbent, is applied.
  • the absorption layer 13 has a smooth upper side 14 which is part of the road surface in the case of a paving slab made of shaped stones 11. Since the top 14 is smooth, the rolling noise on the stone 11 is reduced.
  • the top 14 is formed with sharp edges, so no bevels are provided on the edges of the top 14.
  • the absorption layer 13 is porous.
  • the absorption layer 13 preferably has a grain size of 4 mm to 8 mm. This grain is cement-bound.
  • the binding can be achieved by additional binders, e.g. Plastic, preferably polymers, or silicate, be reinforced.
  • Stone body 12 on which the absorption layer 13 is applied. is convex. It therefore has a dome shape, so that water or other liquids flow off on this top 15 from the center to the edges.
  • the shaped block 11 In its edge areas, the shaped block 11 has vertical slots 16, which are introduced into the side surface and through which the liquid can flow from the top 15 of the stone body 12 to the underside of the shaped block 11 and can then seep into the ground.
  • the slots 16 only extend from the underside 17 of the shaped block 11 to the absorption layer 13, and therefore do not run through the absorption layer 13. This ensures that the edges of the upper side 14 remain sharp all the way around, that is to say there are no openings in the edge regions of the upper side 14.
  • paving stones to form a road surface can meet closely or almost completely, resulting in an almost seamless road surface on which the rolling noise of traffic is minimized.
  • the molded block 11 is shown somewhat compactly in FIG. 1, but it is preferably formed as large as possible in a plate-like manner. Shaped stones 11 have proven to be favorable, the edge length (in plan) being at least 30 cm. Optimal results are achieved with a shaped block 11 which is square with an edge length of 33 cm. In order to achieve an optimal support of the shaped stone 11 on a pavement base, the shaped stone 11 has a concave arch 18 on its underside 17. In the edge areas of the underside 17, peripheral bevels 19 are formed, which are relatively steep.
  • FIG. 2 shows a side view of the shaped block 11 according to the invention according to FIG. 1.
  • the same components are identified in FIG. 2 as in the other figures, with the same reference numbers as in FIG. 1. From FIG. 2, the formation of the slots 16 can be seen in particular from a different perspective.
  • FIG. 3 shows the shaped block 11 according to FIGS. 1 and 2 in a top view.
  • the porous upper side 14 is only indicated by dots in a corner region.
  • the arrangement of the slots 16 on the side surfaces of the shaped block 11 can be seen from FIG. 3.
  • FIG. 4 shows a manufacturing plant for the production of shaped blocks 11 according to FIGS. 1 and 3 in a schematic side view.
  • the production system comprises a vibrating table 20 on which a molding box 21 with molds 22 for shaping molded blocks 11 according to the invention is arranged.
  • This shaped box 21 can be shaken in an up and down movement with the vibrating table 20, as indicated by a double arrow.
  • the production system further comprises two filling cars 24a, b which can be moved on rails 23 and in which the two inserts for producing the two layers 13 and 12 of a shaped block 11 are stored. At least the filling car 24a which receives the prefill for the manufacture of the absorption layer 13 has a metering device for the metered filling of prefill fillings for forming absorption layers 13 in the molds 22.
  • mold dies 25 which can be lowered into the molds 22 are arranged.
  • the mold stamps 25 are suspended from a crossmember 26 and can be moved up and down hydraulically, for example.
  • a header filling is first filled into the molds 22 and by lowering the mold stamp 25 into the mold Molds 22 formed into absorption layers 13.
  • the core filling is then filled into the molds 22 to form stone bodies 12. These are then also shaped by lowering the die 25 and compressed by shaking with the shaking table 20.
  • the shaped stones 11 are thus produced with their top 14 downward.
  • the formation of a sharp-edged top 14 is guaranteed.
  • FIG. 5 shows a road surface 27 made from shaped stones 11 according to the invention in a vertical section.
  • FIG. 5 it can be seen how the material 28 of a paving base penetrates into the convexities 18 of the shaped blocks 11 and into the joints 29 between two shaped blocks 11.
  • the joints 29 between two blocks 11 are exaggerated in the illustration of FIG. 5 for illustrative reasons.
  • the shaped blocks 11 according to the invention can be laid much closer together.
  • the shaped stones 11 Because of their specially designed underside 17, the shaped stones 11 have a particularly firm position on the material 28 of the paving base. In particular, the edge areas of the underside 17 between the chamfers 19 and the bulge 18 lie firmly on the material 29.
  • FIG. 6 a vertical section through a conventional road surface 30 has been shown in FIG. 6.
  • This road surface 30 consists of conventional paving stones 31.
  • the pressure curve PX of the conventional road surface 30 has been indicated by the representation of the conventional road surface 30 in FIG. 6.
  • the conventional paving stones 31 lie with their central areas with the highest pressure on the material 32 of a paving base.
  • material 32 is pressed from the edge regions of the undersides of the paving stones 31 partly under the paving stones 31 to the center and partly pumped up through the joints 33 between the paving stones 31.
  • the pressure curve indicated in FIG. 6 becomes even more extreme, so that the rocking effect indicated in FIG. 7 becomes worse and the paving stones lose their hold more and more.
  • Such rocking paving stones 31 even amplify the driving noise of the vehicles.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Medicines Containing Material From Animals Or Micro-Organisms (AREA)
  • Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Panels For Use In Building Construction (AREA)
  • Artificial Fish Reefs (AREA)
  • Finishing Walls (AREA)

Abstract

Dans le cas de revêtements terrestres en dalles de béton, le bruit causé par la circulation de véhicules représente un désavantage. Pour réduire ce bruit, on propose des pièces de béton moulées en forme de plaque présentant un format nettement plus grand que les pavés traditionnels. La partie supérieure de la plaque de béton consiste en une couche d'absorption de bruit (13) en béton poreux. Sur sa partie inférieure, la plaque de béton est voûtée vers l'intérieur pour que la zone périphérique reçoive une charge plus élevée, ce qui garantit une position stable. Pour dévier l'eau de surface, la plaque de béton est pourvue de fentes (16) verticales sur les côtés et conjointes à la couche d'absorption en béton poreux.
EP90914694A 1989-10-06 1990-10-05 Bloc moule en beton en forme de plaque et procede et dispositif de fabrication Expired - Lifetime EP0494919B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE3933413 1989-10-06
DE3933413A DE3933413A1 (de) 1989-10-06 1989-10-06 Pflasterstein, verfahren zu dessen herstellung und fertigungsanlage zur durchfuehrung des verfahrens, vorzugsweise ein betonpflasterstein, insbesondere zur pflasterung einer strasse
PCT/EP1990/001672 WO1991005111A1 (fr) 1989-10-06 1990-10-05 Piece moulee en beton forme de plaque et procede et dispositif de fabrication

Publications (2)

Publication Number Publication Date
EP0494919A1 true EP0494919A1 (fr) 1992-07-22
EP0494919B1 EP0494919B1 (fr) 1994-05-18

Family

ID=6390969

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90914694A Expired - Lifetime EP0494919B1 (fr) 1989-10-06 1990-10-05 Bloc moule en beton en forme de plaque et procede et dispositif de fabrication

Country Status (11)

Country Link
US (1) US5281048A (fr)
EP (1) EP0494919B1 (fr)
JP (1) JPH05502919A (fr)
AT (1) ATE105887T1 (fr)
AU (1) AU638498B2 (fr)
CA (1) CA2067332A1 (fr)
DE (2) DE3933413A1 (fr)
DK (1) DK0494919T3 (fr)
FI (1) FI921483A (fr)
NO (1) NO921316D0 (fr)
WO (1) WO1991005111A1 (fr)

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DE4232751A1 (de) * 1992-09-30 1994-05-19 Sf Koop Gmbh Beton Konzepte Beton-Pflasterstein mit Vorsatzschicht sowie Verfahren zum Herstellen desselben
NL9301143A (nl) * 1993-06-30 1995-01-16 Drs Harm Willem Holman Drainerend bodembedekkingselement, werkwijze voor de vervaardiging ervan en met het element vervaardigde bodembedekking.
ATE188756T1 (de) * 1995-05-24 2000-01-15 Rolf Scheiwiller Formstein, insbesondere aus beton
US6093012A (en) * 1995-10-05 2000-07-25 Rampf Formen Gmbh Form for manufacturing concrete form components by machine
GB2306524A (en) * 1995-10-25 1997-05-07 U P S Ltd Cruciform surfacing blocks
DE29607037U1 (de) * 1996-04-18 1996-07-11 Max Steinhart GmbH Pflaster- und Natursteinbau, 72768 Reutlingen Pflasterstein, insbesondere aus Beton
DE19635764A1 (de) * 1996-09-03 1998-03-12 Bkn Karl Boegl Gmbh & Co Baust Bodenbelagelement für den Außenbereich, insbesondere aus Beton
FR2765600B1 (fr) * 1997-07-03 1999-09-24 Silva Jose Da Element artificiel de revetement et revetement de surface forme avec ces elements
US20020054790A1 (en) * 1999-08-19 2002-05-09 Rockwood Retaining Walls, Inc. Block with multifaceted bottom surface
US6250850B1 (en) * 1999-08-19 2001-06-26 Rockwood Retaining Walls, Inc. Block with multifaceted bottom surface
DE10033000A1 (de) * 2000-07-06 2002-01-17 Thyssen Krupp Materials & Serv Schallgedämmter schotterloser Gleisoberbau für Schienenfahrzeuge sowie Schallabsorptionselement
WO2003004773A1 (fr) * 2001-07-06 2003-01-16 Michael Lazar Unite de pavage
DE102006024573B4 (de) * 2005-05-23 2009-04-30 Manfred Latzke Verfahren zur Herstellung von aus Kunst- oder Natursteinen bestehenden Platten
US7819607B2 (en) * 2006-03-17 2010-10-26 Carreras-Maldonado Efrain Paving block and molding process therefor
US8251607B2 (en) * 2008-01-15 2012-08-28 Ecs Solutions, Llc System and apparatus of fluid storage using paver blocks
US8459896B2 (en) 2008-01-15 2013-06-11 Ecs Solutions, Llc Permeable paving system
US20110274488A1 (en) 2009-06-04 2011-11-10 Porous Technologies, Llc Paver for Porous Pavement
US8075221B2 (en) * 2009-11-12 2011-12-13 Hortech, Inc. Paver assembly
US8425146B2 (en) * 2011-02-18 2013-04-23 Studio5051, Llc Permeable paving system
US20120213582A1 (en) * 2011-02-18 2012-08-23 Studio5051, Llc Permeable paving system
US10640929B2 (en) 2017-03-24 2020-05-05 Pavedrain, Llc Ground water filtration system
US10837145B2 (en) * 2018-03-06 2020-11-17 Steven T. LANNI Paving block units and paving block system for fluid storage and drainage allowing vertical and horizontal flow of fluid
TWI759843B (zh) * 2020-09-02 2022-04-01 淨斯人間志業股份有限公司 連鎖地磚組合

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Also Published As

Publication number Publication date
DE59005771D1 (de) 1994-06-23
AU6502990A (en) 1991-04-28
NO921316L (no) 1992-04-03
DK0494919T3 (da) 1994-09-26
FI921483A0 (fi) 1992-04-03
US5281048A (en) 1994-01-25
EP0494919B1 (fr) 1994-05-18
NO921316D0 (no) 1992-04-03
ATE105887T1 (de) 1994-06-15
CA2067332A1 (fr) 1991-04-07
DE3933413A1 (de) 1991-04-11
WO1991005111A1 (fr) 1991-04-18
JPH05502919A (ja) 1993-05-20
FI921483A (fi) 1992-04-03
AU638498B2 (en) 1993-07-01

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