EP0481371B1 - Elektromagnetisches Relais - Google Patents

Elektromagnetisches Relais Download PDF

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Publication number
EP0481371B1
EP0481371B1 EP91117376A EP91117376A EP0481371B1 EP 0481371 B1 EP0481371 B1 EP 0481371B1 EP 91117376 A EP91117376 A EP 91117376A EP 91117376 A EP91117376 A EP 91117376A EP 0481371 B1 EP0481371 B1 EP 0481371B1
Authority
EP
European Patent Office
Prior art keywords
coil
base
terminals
relay
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP91117376A
Other languages
English (en)
French (fr)
Other versions
EP0481371A2 (de
EP0481371A3 (en
Inventor
Hideki c/o NEC Corporation Hitachi
Naoto c/o NEC Corporation Okihara
Masao c/o NEC Corporation Saito
Kazutoshi c/o NEC Tohoku Ltd Kaneyama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NEC Corp
Original Assignee
NEC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NEC Corp filed Critical NEC Corp
Priority to EP98101900A priority Critical patent/EP0852387A1/de
Publication of EP0481371A2 publication Critical patent/EP0481371A2/de
Publication of EP0481371A3 publication Critical patent/EP0481371A3/en
Application granted granted Critical
Publication of EP0481371B1 publication Critical patent/EP0481371B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00—Details of electromagnetic relays
    • H01H50/02—Bases; Casings; Covers
    • H01H50/026—Details concerning isolation between driving and switching circuit
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
    • H01H11/0056—Apparatus or processes specially adapted for the manufacture of electric switches comprising a successive blank-stamping, insert-moulding and severing operation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00—Electromagnetic relays
    • H01H51/22—Polarised relays
    • H01H51/2272—Polarised relays comprising rockable armature, rocking movement around central axis parallel to the main plane of the armature
    • H01H51/2281—Contacts rigidly combined with armature
    • H01H51/229—Blade-spring contacts alongside armature

Definitions

  • the present invention relates to an electromagnetic relay of a flat configuration which can switch electric contacts by producing a seesaw movement of an armature.
  • An electromagnetic relay comprising the features of the preamble of claim 1 is disclosed in, for example, U.S. Patent No. 4,912,438 (& EP-A-0 313 385) assigned to the same assignee as the present invention.
  • the relay described in this U.S. Patent has a movable armature assembly having movable contacts, a coil assembly implemented as a coil spool having a core and wound with a coil, and an insulating base supporting stationary contacts, coil terminals, and connection terminals.
  • Such a conventional relay has a drawback that the space or insulation distance available between the joints of coil terminals and the contacts and the space or insulation distance available between the coil and the contacts are limited, whereby the withstanding voltage available between the coil and the contacts is limited.
  • the contact force of contacts which is one of major factors that determine the characteristics of an electromagnetic relay, is dependent on the distance between the ends of the core and the stationary contacts. Therefore, another problem with the above-stated prior art relay is that the combination of the coil assembly and the base which are physically independent of each other and include the core and the stationary contacts, respectively, effects the distance between the ends of the core and the stationary contacts, rendering the contact force unstable. Moreover, after the assembly of the relay, the above-mentioned distance changes with the changes in temperature and other environmental conditions to thereby influence the characteristics of the relay.
  • an object of the present invention to provide an electromagnetic relay which increases the withstanding voltage between a coil and contacts.
  • An electromagnetic relay of the present invention comprises the features of claim 1.
  • the conventional relay is generally made up of an armature assembly 10, a coil assembly 20, and an insulating base 30.
  • the armature assembly 10 has two movable contact springs 100 each having a movable contact 100a and a hinge spring portion 100b.
  • the contact springs 100 are located at both sides of an armature 102 and joined together by a fixing body 104.
  • the coil assembly 20 has a coil spool 200 constituted by a generally U-shaped core 202 and insulating members 204 each having coil terminals 206a embedded therein.
  • a coil 206 is wound around the coil spool 200.
  • a permanent magnet 210 nests in a bore 208 formed in the central portion of the U-shaped core 202.
  • the base 30 has a box-like member 306 made of an insulting material and having an opening on the top thereof. Stationary contact terminals 300 to which stationary contacts 300a are affixed, common terminals 302 and coil terminals 304 are buried in the box 306.
  • the coil assembly 20 is fitted in and affixed to the base 30, and then the coil terminals 206a and the coil terminals 304a are joined together by welding or similar technology.
  • the armature assembly 10 has the hinge spring portions 100b thereof connected to the common terminals 302. Finally, a cover, not shown, is fitted on the resulting assembly.
  • the armature 102 has projections, not shown, in a central portion of the underside thereof, forming a fulcrum for the seesaw movement of the armature assembly 10. The projections rest on the upper surface of the permanent magnet 210.
  • a problem with the conventional relay described above is that the withstanding voltage available between the coil 206 and the contacts 100a or the contacts 300a is limited since a sufficient space or insulation distance is not available between the joints of the coil terminals 206a and 304 and the contacts 100a or 300a.
  • Another problem is that the distance between the end of the core 202 and each stationary contact 300a is effected by the combination of the coil assembly 20 and the base 30 which are physically independent of each other and have the core 202 and the stationary contacts 300a, respectively, resulting in an unstable contact force. Further, after the assembly of the relay, the above-mentioned distance is effected by temperature and other ambient conditions to in turn effect the characteristics of the relay.
  • FIGS. 2 to 6 Preferred embodiments of the electromagnetic relay in accordance with the present invention will be described with reference to FIGS. 2 to 6.
  • the same or similar elements as the elements shown in FIG. 1 are designated by the same reference numerals, and redundant description will be avoided for simplicity.
  • an electromagnetic relay embodying the present invention includes an insulating base 30 having a unique configuration.
  • the base 30 will be described specifically with reference also made to FIGS. 3 and 4.
  • a coil spool 200 is affixed to strip-like terminal blanks 308 which are formed by pressing or otherwise shaping strip-like thin leaf springs.
  • Each terminal blank 308 includes terminals 300, 302 and 304.
  • the coil spool 204 has coil terminals 206a thereof welded to or otherwise connected to the coil terminals 304.
  • a coil assembly 20 is molded together while being fully enclosed by an insulating body 312 except for opposite ends of a U-shaped core 202 and a bore 310 for receiving a permanent magnet.
  • each terminal blank 308 including the terminals 300, 302 and 304 is implemented as a single strip and allows the coil terminal 206a to be connected to the coil terminal 304, i.e., the coil assembly 20 to be affixed to the terminal blank 308 and allows the base 30 including the coil assembly 20 and terminals to be produced by molding.
  • a permanent magnet 210, FIG. 2 is inserted in the bore 310 of the base 30, and then a movable armature assembly 10, FIG. 2, is affixed to the base 30 by having hinge spring portions 100b thereof affixed to common terminals 302.
  • a cover not shown, is fitted on the resulting assembly to complete a relay.
  • the permanent magnet 210 is affixed to the coil assembly 20 before the molding of the base 30. After the coil terminals 206a have been connected to the coil terminals 304, the base 30 having a configuration shown in FIG. 6 is completed by molding. It is to be noted that the permanent magnet 210 may be affixed to the coil block 20 either before or after the connection of coil terminals 206a to the coil terminals 304.
  • an electromagnetic relay has a coil assembly built in an insulating base by affixing the coil terminals of the coil assembly to the coil terminals of the base, and then molding the base to cover the whole coil assembly except for both ends of a core and a bore for receiving a permanent magnet.
  • the base therefore, fully spaces apart the joints of the coil terminals and contacts and spaces apart the coil and the contacts, remarkably increasing the withstanding voltage between the coil and the contacts. Since the coil assembly and the base are molded integrally with each other, the distance between the ends of the core included in the coil assembly and the stationary contacts of the base and, therefore, the contact force of contacts which is dependent on such a distance is stabilized. This provides the relay with extremely stable characteristics. Moreover, the distance between the ends of the core and the stationary contacts is little susceptible to temperature and other ambient conditions, insuring the resistivity of the relay to changes in environmental conditions. In addition, the relay of the present invention is achievable with a minimum number of parts.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Electromagnets (AREA)

Claims (6)

  1. Elektromagnetisches Relais mit:
    einer Spulenanordnung (20) mit einem U-förmigen Kern (202), ersten Spulenanschlüssen (206a), die durch ein Isolierteil einstückig mit dem Kern (202) geformt sind, und einem Spulenkörper (200), der mit einer Spule umwickelt ist;
    einem Dauermagneten (210), der an einem mittleren Abschnitt des Kerns (202) angeordnet ist;
    einer beweglichen Ankeranordnung (10) mit einem Anker, der so positioniert ist, daß dessen entgegensetzte Enden entgegengesetzten Enden des Kerns (202) zugewandt sind, Klappfederabschnitten (100b) zum Tragen des Ankers, so daß die entgegengesetzten Enden des Ankers zu den entgegengesetzten Enden des Kerns (202) hin und von ihnen weg wippen, und beweglichen Kontaktfedern (100), die in einer verriegelten Beziehung zur Wippbewegung des Ankers stehen und jeweils einen beweglichen Kontakt (100a) an Ihrem freien Ende haben, wobei der Anker, die Klappfederabschnitte und die beweglichen Kontaktfedern durch ein Isolierteil einstückig miteinander geformt sind; und
    einem Isoliersockel (30) mit Festkontaktanschlüssen (300) mit jeweils einem Festkontakt (300a), der einem jeweiligen der beweglichen Kontakte (100a) zugeordnet ist, mit gemeinsamen Anschlüssen (302), die sich jeweils mit einem Ende eines jeweiligen der Klappfederabschnitte (100b) verbinden, und mit zweiten Spulenanschlüssen (304), die sich jeweils mit einem jeweiligen der ersten Spulenanschlüsse (206a) verbinden, wobei der Sockel (30) durch ein Isolierteil einstückig geformt wird, dadurch gekennzeichnet, daß
    der Sockel (30) so einstückig geformt wird, daß das Isolierteil (312) die Spulenanordnung (20) überdeckt, wobei die Spulenanordnung (20) im Sockel (30) angeordnet ist, wobei die entgegengesetzten Enden des Kerns (202) nach außen herausragen.
  2. Relais nach Anspruch 1, wobei der Sockel (30) einstückig geformt wird, nachdem die ersten Spulenanschlüsse (206a) der Spulenanordnung (20) mit den zweiten Spulenanschlüssen (304) des Sockels (30) verbunden worden sind.
  3. Relais nach Anspruch 1, wobei der Sockel (30) einstückig geformt wird, nachdem die ersten Spulenanschlüsse (206a) der Spulenanordnung (20) mit den zweiten Spulenanschlüssen des Sockels (30) verbunden worden sind und der Dauermagnet (210) an der Spulenanordnung (20) angeordnet worden ist.
  4. Relais nach einem der Ansprüche 1 bis 3, wobei der Sockel (30) einstückig mit der Bohrung (310) geformt wird, um den Dauermagneten (210) nach außen freiliegend aufzunehmen.
  5. Relais nach einem der Ansprüche 1 bis 4, wobei der Sockel (30) einstückig mit einem Befestigungsabschnitt zum Befestigen der Spulenanordnung (20) an Ort und Stelle in einer Form nach außen freiliegend geformt wird.
  6. Relais nach einem der Ansprüche 1 bis 5, wobei der Sockel (30) in Form von streifenähnlichen Anschlußformteilen (308) ausgebildet ist, wobei die Festanschlüsse (300), der gemeinsame Anschluß (302) und der zweite Spulenanschluß (304) an einem Ende mit den Anschlußformteilen verbunden sind.
EP91117376A 1990-10-15 1991-10-11 Elektromagnetisches Relais Expired - Lifetime EP0481371B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP98101900A EP0852387A1 (de) 1990-10-15 1991-10-11 Verfahren zur Herstellung eines elektromagnetisches Relais

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP275858/90 1990-10-15
JP2275858A JPH04149924A (ja) 1990-10-15 1990-10-15 電磁継電器

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP98101900A Division EP0852387A1 (de) 1990-10-15 1991-10-11 Verfahren zur Herstellung eines elektromagnetisches Relais

Publications (3)

Publication Number Publication Date
EP0481371A2 EP0481371A2 (de) 1992-04-22
EP0481371A3 EP0481371A3 (en) 1992-08-26
EP0481371B1 true EP0481371B1 (de) 1999-01-07

Family

ID=17561414

Family Applications (2)

Application Number Title Priority Date Filing Date
EP91117376A Expired - Lifetime EP0481371B1 (de) 1990-10-15 1991-10-11 Elektromagnetisches Relais
EP98101900A Withdrawn EP0852387A1 (de) 1990-10-15 1991-10-11 Verfahren zur Herstellung eines elektromagnetisches Relais

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP98101900A Withdrawn EP0852387A1 (de) 1990-10-15 1991-10-11 Verfahren zur Herstellung eines elektromagnetisches Relais

Country Status (5)

Country Link
US (1) US5153543A (de)
EP (2) EP0481371B1 (de)
JP (1) JPH04149924A (de)
CA (1) CA2053097C (de)
DE (1) DE69130725T2 (de)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69219524T2 (de) * 1991-06-18 1997-08-14 Fujitsu Ltd Mikrominiaturrelais und Verfahren zu dessen Herstellung
CA2085967C (en) * 1991-12-24 1997-11-11 Kazuhiro Nobutoki Polarized relay
JP2552418B2 (ja) * 1992-11-25 1996-11-13 松下電工株式会社 有極リレー
KR0182806B1 (ko) * 1993-09-17 1999-05-15 다테이시 요시오 전자 계전기 및 그 제조방법
JPH08255544A (ja) * 1995-03-20 1996-10-01 Nec Corp リードレス表面実装用リレー
DE19520220C1 (de) * 1995-06-01 1996-11-21 Siemens Ag Polarisiertes elektromagnetisches Relais
US5587693A (en) * 1995-08-07 1996-12-24 Siemens Electromechanical Components, Inc. Polarized electromagnetic relay
US5805039A (en) * 1995-08-07 1998-09-08 Siemens Electromechanical Components, Inc. Polarized electromagnetic relay
US5778513A (en) * 1996-02-09 1998-07-14 Denny K. Miu Bulk fabricated electromagnetic micro-relays/micro-switches and method of making same
DE19627845C1 (de) * 1996-07-10 1997-09-18 Siemens Ag Verfahren zur Herstellung eines elektromagnetischen Relais
US6262463B1 (en) 1999-07-08 2001-07-17 Integrated Micromachines, Inc. Micromachined acceleration activated mechanical switch and electromagnetic sensor
US6670871B1 (en) * 1999-12-24 2003-12-30 Takamisawa Electric Co., Ltd. Polar relay
DE102004004102B3 (de) * 2004-01-27 2005-01-27 Siemens Ag Magnetisch passiver Positions-Sensor
CN102222587B (zh) * 2011-06-10 2013-05-29 安徽省明光市爱福电子有限公司 一种继电器触点铰合机
DE102012006436B4 (de) 2012-03-30 2020-01-30 Phoenix Contact Gmbh & Co. Kg Gepoltes elektromagnetisches Relais und Verfahren zu seiner Herstellung
DE102012006434A1 (de) 2012-03-30 2013-10-02 Phoenix Contact Gmbh & Co. Kg Spulenbaugruppe
CN107833792B (zh) * 2017-11-07 2020-03-06 厦门宏发信号电子有限公司 一种高耐压的超小型电磁继电器

Citations (1)

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Publication number Priority date Publication date Assignee Title
JPS575734A (en) * 1980-06-16 1982-01-12 Tokuyama Soda Co Ltd Polyolefin composition

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5757434A (en) * 1980-09-22 1982-04-06 Matsushita Electric Works Ltd Balanced armature relay
JPH0134326Y2 (de) * 1981-04-22 1989-10-19
DE3240184C1 (de) * 1982-10-29 1984-03-22 Siemens AG, 1000 Berlin und 8000 München Elektromagnetisches Relais
DE3240800A1 (de) * 1982-11-04 1984-05-10 Hans 8024 Deisenhofen Sauer Elektromagnetisches relais
DE8435661U1 (de) * 1984-12-06 1986-06-19 E. Dold & Söhne KG, 7743 Furtwangen Kleinrelais
JPS63225448A (ja) * 1987-03-13 1988-09-20 オムロン株式会社 電磁継電器
JPS63301441A (ja) * 1987-05-29 1988-12-08 Nec Corp 電磁継電器
US4912438A (en) * 1987-10-22 1990-03-27 Nec Corporation Electromagnetic relay
JPH0733344Y2 (ja) * 1988-12-23 1995-07-31 松下電工株式会社 電磁継電器

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS575734A (en) * 1980-06-16 1982-01-12 Tokuyama Soda Co Ltd Polyolefin composition

Also Published As

Publication number Publication date
US5153543A (en) 1992-10-06
EP0852387A1 (de) 1998-07-08
EP0481371A2 (de) 1992-04-22
DE69130725T2 (de) 1999-05-20
EP0481371A3 (en) 1992-08-26
DE69130725D1 (de) 1999-02-18
CA2053097C (en) 1997-03-04
CA2053097A1 (en) 1992-04-16
JPH04149924A (ja) 1992-05-22

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