EP0372276B1 - Procédé pour régénérer des huiles usagées - Google Patents

Procédé pour régénérer des huiles usagées Download PDF

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Publication number
EP0372276B1
EP0372276B1 EP89121255A EP89121255A EP0372276B1 EP 0372276 B1 EP0372276 B1 EP 0372276B1 EP 89121255 A EP89121255 A EP 89121255A EP 89121255 A EP89121255 A EP 89121255A EP 0372276 B1 EP0372276 B1 EP 0372276B1
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EP
European Patent Office
Prior art keywords
distillation
oils
thermal treatment
thermal
contaminated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP89121255A
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German (de)
English (en)
Other versions
EP0372276A1 (fr
Inventor
Karl-Heinz Keim
Peter Dr. Seifried
Hartmut Dr. Hammer
Ralf Dr. Wehn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RWE Entsorgung AG
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RWE Entsorgung AG
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Publication date
Application filed by RWE Entsorgung AG filed Critical RWE Entsorgung AG
Priority to AT89121255T priority Critical patent/ATE71136T1/de
Publication of EP0372276A1 publication Critical patent/EP0372276A1/fr
Application granted granted Critical
Publication of EP0372276B1 publication Critical patent/EP0372276B1/fr
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0025Working-up used lubricants to recover useful products ; Cleaning by thermal processes

Definitions

  • the present invention relates to a process for working up contaminated oils by thermal treatment in a thermal or catalytic cracking stage, working up the product by distillation and then hydrogenating treatment of distillate fractions.
  • waste oil Although a precise definition of the term “waste oil” is missing (see, for example, Chapter 1, K. Müller “waste oil recycling”, Erich Schmidt Verlag, Berlin 1982), in the broadest sense it is mostly used lubricants and functional fluids that are no longer directly reusable based on petroleum, but also those based on coal tar, vegetable, animal or synthetic. These materials can also be substances that are solid or semi-solid at normal temperature.
  • the new lubricants and functional fluids contain numerous additives, such as Corrosion inhibitors, oxidation inhibitors, foam inhibitors, detergents, dispersants, metal deactivators, color stabilizers, viscosity index improvers, pour point depressants, wear control additives, emulsifiers and others.
  • additives such as Corrosion inhibitors, oxidation inhibitors, foam inhibitors, detergents, dispersants, metal deactivators, color stabilizers, viscosity index improvers, pour point depressants, wear control additives, emulsifiers and others.
  • chlorinated compounds in particular of polychlorodiphenyls, -terphenyls, polychlorodiphenylmethanes and other chlorine-containing additives, is of particular importance in the case of waste oils or the mixtures mentioned.
  • An improvement is the sulfuric acid / bleaching earth method, in which after the sulfuric acid treatment is treated with bleaching earth and then distilled in vacuo (R. Meixlsperger in W. Kumpf, K. Maas, H. Straub: Müll und Abfallbesorgung, 395, no . 4010).
  • the applicant has surprisingly succeeded in developing a process that is already used on a large industrial scale with great success in a refinery and that allows waste oils to be processed with excellent results within the framework of conventional refinery technology, characterized in that a thermal treatment of the contaminated Oil consisting of a thermal or catalytic cracking stage is carried out, that the distillative separation of chlorine-containing distillates and that a hydrogenative refining of the chlorine-containing distillates takes place.
  • Thermal cracking has the advantage that heavy, relatively heavily contaminated oils can be used.
  • Typical thermal cracking processes are visbreaking, which is carried out at relatively low temperatures of approx. 400-500 ° C, normal thermal cracking at approx. 500-600 ° C and coking, which is carried out at approx. 500 ° C.
  • Catalytic cracking processes are generally carried out in a fixed bed, fluidized bed or fluidized bed at about 400-500 ° C. According to the invention, these cracking processes are also suitable as a thermal treatment stage.
  • the refining of refinery streams serves to remove the heteroatoms, especially nitrogen and sulfur, which are present in the crude fractions in the form of compounds.
  • refining processes can also consist of chemical reactions, such as the oxidation of strong-smelling mercaptans to low-smelling disulfides, refining by hydrogenation in the presence of sulfur-resistant catalysts, which usually contain combinations of Ni, Co, Mo and W as metal components, is the most most procedures used.
  • the heteroatoms S, N and O occur as H2S, NH3 and H2O. Unsaturated compounds are converted into saturated hydrocarbons.
  • the hydrogenating refining can be used under very different conditions, for example 25-100 bar and 300-400 ° C are typical, but also significantly higher pressures up to e.g. 300 bar can be used.
  • contaminated oil such as e.g. Used oil without pre-cleaning in a Visbreaker one of the under standard conditions of approx. 10 bar and 20 min. Dwell time and operated at a temperature up to about 450 ° C, there are significant chemical conversions that can lead to the elimination of HCl and formation of the carboxylic acids. The details of the course of these conversions are not known.
  • the carboxylic acids mainly as acetic acid, are removed via the top of the atmospheric distillation column downstream of the Visbreaker or at an upper side draw, and HCl also escapes.
  • Corrosion protection additives are advantageously added to the condensation system on the head in order to avoid corrosion there too.
  • Gas oil cutting which usually has a boiling range of 170-360 ° C, but can also be cut differently if required, still contains chlorine-containing compounds.
  • the bottom of atmospheric distillation is a vacuum subjected to distillation, the vacuum distillate also contains chlorine-containing compounds.
  • distillate that boils more easily in the atmospheric distillation than gas oil can, however, be obtained free of critical chlorine-containing components such as polychlorobi- and -terphenylene or polychlorodiphenylmethanes, as can the bottom of the vacuum distillation.
  • gas oil and / or vacuum distillate are now subjected to a hydrogenating catalytic refining, the hydrogenation-active metals, in particular combinations of Ni / Co / Mo and tungsten, being on conventional supports such as amorphous or crystalline zeolites, Al2O3, aluminum silicates, SiO2 and the like.
  • the hydrogenating refining can take place in a wide pressure range of 25-300 bar and 280-500 ° C.
  • a preferred mode of operation is 25-100 bar and 280-400 ° C, particularly preferred are 30-70 bar and 300-380 ° C.
  • the products obtained are completely chlorine-free and can be used or processed like conventional refinery cuts.
  • a base in particular NaOH, is preferably added to the thermal or, if appropriate, catalytic cracking stage.
  • 20-40 mol% of gram atom of chlorine can be used in the feed product, but NaOH can be varied within wide limits up to stoichiometric or even stoichiometric amounts. An amount less than 20 mol% per gram atom of chlorine is less advantageous.
  • the amount of contaminated oil used e.g. Waste oil can be> 0 to 35% by weight of the total use in the thermal treatment stage, preferably> 0-20% by weight and particularly preferably> 0-15% by weight.
  • Defoamers can be added to reduce or prevent foaming in the entire application area.
  • the expert known defoamers suitable for such purposes are used.
  • the bottom of the atmospheric distillation can, for example, be fed directly to gasification. The soot in the gasification largely absorbs the ashes of the contaminated oils.
  • the figure serves as an example for a more detailed explanation.
  • the bottom product is used in vacuum distillation 11.
  • Vacuum distillate reaches hydrogenation reactor 13 via 12. Via 9 gas oil can also be used directly in 13. Hydrogen is added via 14.
  • a hydrocarbon product above 15 which is completely chlorine-free is withdrawn from the hydrogenation reactor.
  • the system was operated without problems for 16 weeks in the manner described.
  • the present invention therefore represents a method for the first time ready, which allows large quantities of contaminated oils to be processed in normal refining operations without operational disruptions, whereby flawless hydrocarbon streams which can be fed to customary further processing are obtained.
  • the bottom product of the vacuum distillation 11 can be supplied to gasification, for example a shell or Texaco gasification 17, or can be drawn off as heavy fuel oil via 18.
  • gasification for example a shell or Texaco gasification 17
  • the bottom product of column 6 can also be fed directly via 17 or 18 via 19. Over 20 synthesis gas is withdrawn.

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Treatment Of Liquids With Adsorbents In General (AREA)

Claims (10)

1. Procédé d'épuration d'huiles usagées, caractérisé en ce qu'on effectue un traitement thermique de l'huile usagée consistant en une étape de craquage thermique ou catalytique, en ce qu'on effectue la séparation par distillation de distillats contenant des quantités chlorées et en ce qu'on effectue un raffinage par hydrogénation des distillats contenant des composés chlorés.
2. Procédé suivant la revendication 1, caractérisé en ce que l'épuration par distillation consiste en une distillation atmosphérique suivie d'une distillation sous vide.
3. Procédé suivant la revendication 2, caractérisé en ce que la fraction de gazole provenant de la distillation atmosphérique et le distillat sous vide sont soumis à un traitement d'hydrogénation catalytique.
4. Procédé suivant les revendications 2 et 3, caractérisé en ce que la température de tête de la distillation atmosphérique est maintenue au-dessus de 150°C, de préférence au-dessus de 180°C.
5. Procédé suivant les revendications 1 à 4, caractérisé en ce qu'une base est ajoutée dans l'étape de traitement thermique.
6. Procédé suivant les revendications 1 à 5, caractérisé en ce que de l'hydroxyde de sodium est ajouté dans l'étape de traitement thermique.
7. Procédé suivant les revendications 1 à 6, caractérisé en ce que le traitement d'hydrogénation est conduit à 25-300 bars et à 280-500°C, de préférence à 25-100 bars et à 300-400°C et notamment à 30-70 bars et à 320-380°C.
8. Procédé suivant les revendications 1 à 7, caractérisé en ce qu'on utilise une opération de viscoréduction comme étape de traitement thermique.
9. Procédé suivant les revendications 1 à 8, caractérisé en ce que la quantité d'huile usagée, par rapport à la charge totale introduite dans l'étape de traitement thermique, va de plus de 0 à 35% en poids, de préférence de plus de 0 à 20% en poids et notamment de plus de 0 à 15% en poids.
10. Procédé suivant les revendications 1 à 9, caractérisé en ce que le résidu de distillation atmosphérique et/ou le résidu de distillation sous vide sont envoyés à une installation de gazéification pour la production de gaz de synthèse.
EP89121255A 1988-11-25 1989-11-17 Procédé pour régénérer des huiles usagées Expired - Lifetime EP0372276B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT89121255T ATE71136T1 (de) 1988-11-25 1989-11-17 Verfahren zur aufarbeitung kontaminierter oele.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3839799A DE3839799A1 (de) 1988-11-25 1988-11-25 Verfahren zur aufarbeitung kontaminierter oele
DE3839799 1988-11-25

Publications (2)

Publication Number Publication Date
EP0372276A1 EP0372276A1 (fr) 1990-06-13
EP0372276B1 true EP0372276B1 (fr) 1992-01-02

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP89121255A Expired - Lifetime EP0372276B1 (fr) 1988-11-25 1989-11-17 Procédé pour régénérer des huiles usagées

Country Status (5)

Country Link
US (1) US5049258A (fr)
EP (1) EP0372276B1 (fr)
AT (1) ATE71136T1 (fr)
DD (1) DD290211A5 (fr)
DE (2) DE3839799A1 (fr)

Families Citing this family (21)

* Cited by examiner, † Cited by third party
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US5300212A (en) * 1992-10-22 1994-04-05 Exxon Research & Engineering Co. Hydroconversion process with slurry hydrotreating
US5885444A (en) * 1992-11-17 1999-03-23 Green Oasis Environmental, Inc. Process for converting waste motor oil to diesel fuel
US5362381A (en) * 1993-03-25 1994-11-08 Stanton D. Brown Method and apparatus for conversion of waste oils
US5527449A (en) * 1993-03-25 1996-06-18 Stanton D. Brown Conversion of waste oils, animal fats and vegetable oils
BR9707470A (pt) * 1996-01-26 2000-01-04 Heshui Yu Processo e aparelho para o tratamento de óleos de refugo
US5676711A (en) * 1996-02-21 1997-10-14 Kuzara; Joseph K. Oil conversion process
KR0171501B1 (ko) * 1996-08-28 1999-03-20 이성래 폐유 재생 장치 및 방법
US6132596A (en) * 1997-01-24 2000-10-17 Yu; Heshui Process and apparatus for the treatment of waste oils
EP0860183B1 (fr) * 1997-02-24 2002-11-13 Kabushiki Kaisha Meidensha Procédé et système d'élimination des composés nocifs
GB0327178D0 (en) * 2003-11-21 2003-12-24 Taylor John Production of hydrocarbon fuel
US8366912B1 (en) 2005-03-08 2013-02-05 Ari Technologies, Llc Method for producing base lubricating oil from waste oil
US20140257008A1 (en) 2013-03-07 2014-09-11 Verolube, Inc. Method and apparatus for recovering synthetic oils from composite oil streams
CN103351939B (zh) * 2013-06-28 2015-01-21 姜皓 一种废润滑油的精制再生方法及其再生装置
WO2019116108A2 (fr) 2017-12-13 2019-06-20 Karl Ip Holdings Inc. Conversion catalytique à basse pression d'huile pour moteur usagée en carburant diesel
FI129867B (en) 2017-12-29 2022-10-14 Neste Oyj A method for reducing fouling in catalytic cracking
FI128121B (en) 2018-07-20 2019-10-15 Neste Oyj Production of hydrocarbons from recycled or renewable organic material
FI128069B2 (en) * 2018-07-20 2024-04-24 Neste Oyj Cleaning of recycled and renewable organic material
FI128115B (en) 2018-07-20 2019-10-15 Neste Oyj Purification of recycled and renewable organic material
FI128174B (en) 2018-07-20 2019-11-29 Neste Oyj Purification of recycled and renewable organic material
FI128911B (en) 2018-07-20 2021-03-15 Neste Oyj Purification of recycled and renewable organic material
FI128237B (en) * 2018-12-21 2020-01-15 Neste Oyj METHOD FOR UPGRADING GAME OILS

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Also Published As

Publication number Publication date
ATE71136T1 (de) 1992-01-15
DE3839799A1 (de) 1990-07-05
EP0372276A1 (fr) 1990-06-13
DE58900667D1 (de) 1992-02-13
US5049258A (en) 1991-09-17
DD290211A5 (de) 1991-05-23

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