EP0346645B1 - Verwendung einer aushärtbaren Kupferlegierung - Google Patents
Verwendung einer aushärtbaren Kupferlegierung Download PDFInfo
- Publication number
- EP0346645B1 EP0346645B1 EP89109136A EP89109136A EP0346645B1 EP 0346645 B1 EP0346645 B1 EP 0346645B1 EP 89109136 A EP89109136 A EP 89109136A EP 89109136 A EP89109136 A EP 89109136A EP 0346645 B1 EP0346645 B1 EP 0346645B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- casting
- zirconium
- copper alloy
- copper
- blocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 10
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 10
- 239000010949 copper Substances 0.000 title claims abstract description 10
- 229910045601 alloy Inorganic materials 0.000 title abstract description 20
- 239000000956 alloy Substances 0.000 title abstract description 20
- 238000005266 casting Methods 0.000 claims abstract description 22
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 239000010703 silicon Substances 0.000 claims abstract description 6
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 9
- 239000000654 additive Substances 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052735 hafnium Inorganic materials 0.000 claims description 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- 239000010955 niobium Substances 0.000 claims description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 2
- 238000004881 precipitation hardening Methods 0.000 claims 1
- 230000035939 shock Effects 0.000 abstract description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 229910052804 chromium Inorganic materials 0.000 abstract description 3
- 239000011651 chromium Substances 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000002635 electroconvulsive therapy Methods 0.000 abstract description 2
- 230000035945 sensitivity Effects 0.000 abstract description 2
- 239000004020 conductor Substances 0.000 abstract 1
- 238000009434 installation Methods 0.000 abstract 1
- 238000000137 annealing Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910001093 Zr alloy Inorganic materials 0.000 description 1
- ZUPBPXNOBDEWQT-UHFFFAOYSA-N [Si].[Ni].[Cu] Chemical compound [Si].[Ni].[Cu] ZUPBPXNOBDEWQT-UHFFFAOYSA-N 0.000 description 1
- PEKDVWDSQODRCP-UHFFFAOYSA-N [Zr].[Si].[Ni].[Cu] Chemical compound [Zr].[Si].[Ni].[Cu] PEKDVWDSQODRCP-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 229910021484 silicon-nickel alloy Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/0648—Casting surfaces
- B22D11/066—Side dams
Definitions
- the invention relates to the use of a hardenable copper alloy for the production of blocks for the side dams of double belt casting systems, in which the melt solidifies in the gap of two strips guided in parallel.
- the side dams consist of metal blocks which are lined up on an endless belt, for example made of steel, and which move in the longitudinal direction synchronously with the casting belts.
- the metallic dam blocks laterally delimit the mold cavity formed by the casting belts.
- a hardenable copper alloy is described as a material for the blocks of side dams in US Pat. No. 3,955,615.
- This alloy consisting of 1.5 to 2.5% nickel, 0.4 to 0.9% silicon, 0.1 to 0.5% chromium and 0.1 to 0.3% iron, the rest of copper, is usually used in double belt casting plants used for the continuous continuous casting of copper.
- the side dam blocks made from this copper alloy tend to experience fatigue cracks in the area of the T-slot after a relatively short period of operation.
- the alloy also has a relatively low electrical conductivity with about 35% IACS and thus also a too low thermal conductivity.
- copper-based alloys containing beryllium are also unsuitable for the production of side dam blocks, since damage to health when machining or regrinding the blocks cannot be ruled out with certainty.
- the object of the present invention is to provide a material for the production of casting molds which is insensitive to cracking under a thermal shock treatment and which also has a high heat resistance.
- the solution to this problem according to the invention consists in the use of a hardenable copper alloy of 1.6 to 2.4% nickel, 0.5 to 0.8% silicon, 0.01 to 0.20% zirconium, the rest of copper including production-related impurities and more Processing additives as a material for the production of casting molds that are subject to permanent changing temperature stress, in particular blocks for the side dams of double belt casting plants.
- a hardenable copper alloy of 1.6 to 2.4% nickel, 0.5 to 0.8% silicon, 0.01 to 0.20% zirconium, the rest of copper including production-related impurities and more Processing additives as a material for the production of casting molds that are subject to permanent changing temperature stress, in particular blocks for the side dams of double belt casting plants.
- an addition of up to 0.4% chromium and - if necessary to reduce the grain growth during solution annealing - an iron addition of up to 0.2% is particularly advantageous.
- the specific effect of the zirconium on the insensitivity of the copper material to crack formation is not adversely affected
- Deoxidants such as boron, lithium, magnesium or phosphorus, up to a maximum of 0.03%, as well as usual manufacturing-related impurities also have no negative influence on the tendency to crack of the alloy to be used according to the invention.
- a hardenable copper-nickel-silicon-zirconium alloy is already known from DE-OS 26 34 614, the composition of which consists of 1 to 5% nickel, 0.3 to 1.5% silicon, 0.05 to 0.35 % Zirconium, rest copper.
- this known alloy is to be used for the production of objects which, in the hardenable state, must have increased toughness at room temperature.
- the description shows that the effect of zirconium is particularly favorable if the material is subjected to a cold deformation of 10 to 40% between solution annealing and hardening.
- zirconium in the merely hardened state and not cold-formed before hardening, practically eliminates the sensitivity to thermal shock of the known copper-nickel-silicon alloy. Additional studies also found that the heat resistance of the alloy to be used according to the invention at 500 ° C. significantly exceeds that of the materials previously used for the production of blocks of side dams.
- alloys A, B, C Three alloys to be used according to the invention (alloys A, B, C) and three comparative alloys (alloys D, E, F) show how critical the composition of the respective example alloys is in order to achieve the desired combination of properties.
- the composition of the example alloys is given in Table 1 in% by weight.
- Alloys A and D were melted in a vacuum furnace, the remaining alloys were melted in air in a medium-frequency furnace, each cast into circular blocks with a diameter of 173 mm and extruded into rods of the format 55 ⁇ 55 mm. After solution annealing at 790 to 810 ° C, the bars were cured at 480 ° C for four hours.
- the tensile strength R m at room temperature, the Brinell hardness HB (2.5 / 62.5), the electrical conductivity and the heat resistance (R m at 500 ° C.) were determined on the example alloys.
- the thermal shock behavior was finally checked on blocks measuring 50 ⁇ 50 ⁇ 40 mm.
- the blocks were first kept at 500 ° C. for two hours and then quenched in water at 25 ° C. It was usually possible to determine with the naked eye whether the blocks showed cracks or were free of cracks after the thermal shock test.
- the T-slot of the blocks was checked with a microscope at 10x magnification. The extent of the cracks found, which all originated from the T-slot of the blocks, was mainly in the range from 1 to 7 mm, in individual cases the cracks even reached a length of over 20 mm.
- the comparison shows that the alloys A, B and C to be used according to the invention have comparable strength properties at room temperature, both in terms of their electrical properties and, in particular, in terms of their heat resistance and thermal shock behavior, overall more favorable values than the comparative alloys D, E and F.
- the copper alloy to be used according to the invention is therefore outstandingly suitable for all casting molds which are subject to a permanently changing temperature load during the casting process.
- these are above all casting wheels and casting belts, as well as die casting molds and pressure pistons for die casting machines.
Landscapes
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Continuous Casting (AREA)
- Conductive Materials (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
- Dental Preparations (AREA)
- Error Detection And Correction (AREA)
- Ultra Sonic Daignosis Equipment (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Adornments (AREA)
- Mold Materials And Core Materials (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Metal Extraction Processes (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Laminated Bodies (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Materials For Medical Uses (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT89109136T ATE65437T1 (de) | 1988-06-14 | 1989-05-20 | Verwendung einer aushaertbaren kupferlegierung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3820203 | 1988-06-14 | ||
DE3820203A DE3820203A1 (de) | 1988-06-14 | 1988-06-14 | Verwendung einer aushaertbaren kupferlegierung |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0346645A1 EP0346645A1 (de) | 1989-12-20 |
EP0346645B1 true EP0346645B1 (de) | 1991-07-24 |
Family
ID=6356508
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89109136A Expired - Lifetime EP0346645B1 (de) | 1988-06-14 | 1989-05-20 | Verwendung einer aushärtbaren Kupferlegierung |
Country Status (18)
Country | Link |
---|---|
US (1) | US5069270A (ar) |
EP (1) | EP0346645B1 (ar) |
JP (1) | JP2904804B2 (ar) |
CN (1) | CN1018937B (ar) |
AT (1) | ATE65437T1 (ar) |
AU (1) | AU615753B2 (ar) |
BR (1) | BR8902818A (ar) |
CA (1) | CA1333666C (ar) |
DE (2) | DE3820203A1 (ar) |
ES (1) | ES2025354B3 (ar) |
FI (1) | FI88885C (ar) |
GR (1) | GR3002363T3 (ar) |
MX (1) | MX170249B (ar) |
PL (1) | PL164673B1 (ar) |
RU (1) | RU1831510C (ar) |
SA (1) | SA89100003B1 (ar) |
TW (1) | TW198068B (ar) |
ZA (1) | ZA894493B (ar) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009115081A1 (de) | 2008-03-19 | 2009-09-24 | Kme Germany Ag & Co. Kg | Verfahren zur herstellung von giessformteilen sowie nach dem verfahren hergestellte giessformteile |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07103431B2 (ja) * | 1988-11-09 | 1995-11-08 | 株式会社日立製作所 | シエル鋳型造型用金型及びその製造方法 |
US20040101540A1 (en) * | 1999-09-01 | 2004-05-27 | John Cooker | Oral delivery system and method for making same |
CN1688732B (zh) * | 2002-09-13 | 2010-05-26 | Gbc金属有限责任公司 | 时效硬化型铜基合金及其制备工艺 |
JP4255330B2 (ja) * | 2003-07-31 | 2009-04-15 | 日鉱金属株式会社 | 疲労特性に優れたCu−Ni−Si系合金部材 |
JP4930993B2 (ja) * | 2007-01-05 | 2012-05-16 | 住友軽金属工業株式会社 | 銅合金材料及びその製造方法並びに溶接機器の電極部材 |
CN102418003B (zh) * | 2011-11-24 | 2013-05-08 | 中铝洛阳铜业有限公司 | 一种镍铬硅青铜合金的加工工艺方法 |
DE102018122574B4 (de) * | 2018-09-14 | 2020-11-26 | Kme Special Products Gmbh | Verwendung einer Kupferlegierung |
CN114645154B (zh) * | 2020-12-21 | 2023-06-27 | 广东省钢铁研究所 | 一种高硬度铜合金的制备方法 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3955615A (en) * | 1973-09-28 | 1976-05-11 | Hazelett Strip-Casting Corporation | Twin-belt continuous casting apparatus |
US4155396A (en) * | 1975-02-10 | 1979-05-22 | Hazelett Strip-Casting Corporation | Method and apparatus for continuously casting copper bar product |
DE2634614A1 (de) * | 1976-07-31 | 1978-02-02 | Kabel Metallwerke Ghh | Verwendung einer aushaertbaren kupferlegierung zur herstellung von gegenstaenden mit erhoehter zaehigkeit |
JPS55128351A (en) * | 1979-03-27 | 1980-10-04 | Hitachi Zosen Corp | Casting mold material for continuous casting equipment |
GB2099339A (en) * | 1981-05-22 | 1982-12-08 | Liege Usines Cuivre Zinc | Improvements in dam-blocks for continuous metal casting |
JPS58212839A (ja) * | 1982-06-03 | 1983-12-10 | Mitsubishi Metal Corp | 連続鋳造鋳型用Cu合金 |
JPS59159243A (ja) * | 1983-03-02 | 1984-09-08 | Hitachi Ltd | 鋳造用金型 |
JPH0764221B2 (ja) * | 1987-10-20 | 1995-07-12 | 日産自動車株式会社 | 差動制限力制御装置 |
JPH01153246A (ja) * | 1987-12-07 | 1989-06-15 | Hitachi Ltd | 切屑回収ダクト |
-
1988
- 1988-06-14 DE DE3820203A patent/DE3820203A1/de not_active Withdrawn
-
1989
- 1989-05-11 JP JP1116222A patent/JP2904804B2/ja not_active Expired - Fee Related
- 1989-05-16 FI FI892340A patent/FI88885C/fi active IP Right Grant
- 1989-05-20 ES ES89109136T patent/ES2025354B3/es not_active Expired - Lifetime
- 1989-05-20 AT AT89109136T patent/ATE65437T1/de not_active IP Right Cessation
- 1989-05-20 DE DE8989109136T patent/DE58900190D1/de not_active Expired - Lifetime
- 1989-05-20 EP EP89109136A patent/EP0346645B1/de not_active Expired - Lifetime
- 1989-05-26 TW TW078104077A patent/TW198068B/zh active
- 1989-05-30 RU SU4614266A patent/RU1831510C/ru active
- 1989-06-05 MX MX016324A patent/MX170249B/es unknown
- 1989-06-13 PL PL89279973A patent/PL164673B1/pl not_active IP Right Cessation
- 1989-06-13 CN CN89104092A patent/CN1018937B/zh not_active Expired
- 1989-06-13 ZA ZA894493A patent/ZA894493B/xx unknown
- 1989-06-13 AU AU36306/89A patent/AU615753B2/en not_active Ceased
- 1989-06-13 BR BR898902818A patent/BR8902818A/pt not_active IP Right Cessation
- 1989-06-14 CA CA000602712A patent/CA1333666C/en not_active Expired - Fee Related
- 1989-06-14 US US07/365,909 patent/US5069270A/en not_active Expired - Lifetime
- 1989-08-21 SA SA89100003A patent/SA89100003B1/ar unknown
-
1991
- 1991-07-25 GR GR91400919T patent/GR3002363T3/el unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009115081A1 (de) | 2008-03-19 | 2009-09-24 | Kme Germany Ag & Co. Kg | Verfahren zur herstellung von giessformteilen sowie nach dem verfahren hergestellte giessformteile |
DE102008015096A1 (de) | 2008-03-19 | 2009-09-24 | Kme Germany Ag & Co. Kg | Verfahren zur Herstellung von Gießformteilen sowie nach dem Verfahren hergestellte Gießformteile |
Also Published As
Publication number | Publication date |
---|---|
JP2904804B2 (ja) | 1999-06-14 |
PL279973A1 (en) | 1990-01-08 |
FI88885B (fi) | 1993-04-15 |
RU1831510C (ru) | 1993-07-30 |
MX170249B (es) | 1993-08-12 |
CN1041184A (zh) | 1990-04-11 |
GR3002363T3 (en) | 1992-12-30 |
FI892340A (fi) | 1989-12-15 |
PL164673B1 (pl) | 1994-09-30 |
AU3630689A (en) | 1989-12-21 |
ZA894493B (en) | 1990-03-28 |
FI88885C (fi) | 1993-07-26 |
ATE65437T1 (de) | 1991-08-15 |
SA89100003B1 (ar) | 2000-01-22 |
EP0346645A1 (de) | 1989-12-20 |
AU615753B2 (en) | 1991-10-10 |
DE58900190D1 (de) | 1991-08-29 |
CN1018937B (zh) | 1992-11-04 |
ES2025354B3 (es) | 1992-03-16 |
BR8902818A (pt) | 1990-02-01 |
JPH01319642A (ja) | 1989-12-25 |
FI892340A0 (fi) | 1989-05-16 |
TW198068B (ar) | 1993-01-11 |
CA1333666C (en) | 1994-12-27 |
US5069270A (en) | 1991-12-03 |
DE3820203A1 (de) | 1989-12-21 |
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