EP0343331B1 - Appareil pour la production d'un voile avec des filaments continus ainsi que la fabrication de voile multicouche avec des filaments continus - Google Patents
Appareil pour la production d'un voile avec des filaments continus ainsi que la fabrication de voile multicouche avec des filaments continus Download PDFInfo
- Publication number
- EP0343331B1 EP0343331B1 EP89104691A EP89104691A EP0343331B1 EP 0343331 B1 EP0343331 B1 EP 0343331B1 EP 89104691 A EP89104691 A EP 89104691A EP 89104691 A EP89104691 A EP 89104691A EP 0343331 B1 EP0343331 B1 EP 0343331B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spinning
- laying
- beams
- continuous filaments
- mat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 238000003892 spreading Methods 0.000 claims abstract description 8
- 239000003380 propellant Substances 0.000 claims abstract description 3
- 238000009987 spinning Methods 0.000 claims description 52
- 230000008021 deposition Effects 0.000 abstract description 4
- 238000003860 storage Methods 0.000 description 9
- 238000000151 deposition Methods 0.000 description 7
- 239000000155 melt Substances 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/05—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in another pattern, e.g. zig-zag, sinusoidal
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
Definitions
- the invention relates to a device for producing a nonwoven from continuous filaments according to the preamble of claim 1, and the invention also relates to a multilayer nonwoven made from continuous filaments.
- DE-PS 17 85 158, GB-PS 12 82 176 and GB-PS 12 97 582 devices for producing a nonwoven from continuous filaments are already known.
- a sheet of threads is drawn off from a melt and from spinnerets with the aid of a gaseous propellant, and the individual threads are deposited on a deposit belt to form the fleece.
- An important quality feature of the nonwovens is their uniformity and their strength, the strength or the ratio of the strengths from the longitudinal direction to the transverse direction being essentially determined by the laying angle of the individual threads - laying direction in relation to the production direction.
- the separator fulfills the task of separating the filaments from the accelerating air and simultaneously spreading the bundle of threads. The spreading angle is also predetermined by this spread.
- curtain process In a further device for producing a nonwoven from continuous filaments, the so-called curtain process has already been used, in which the many exhaust pipes mentioned above are dispensed with and no spreading device (separators) are used either.
- the sheet of thread forming a flat forehand extends perpendicular to the direction of production, ie the preferred laying direction runs parallel to the direction of production.
- the higher speed of the filaments relative to the speed of the depositing belt leads to serpentine movements when the filaments are deposited. Individual filaments are then overlaid in certain areas.
- a nonwoven fabric produced with such a device has a preferred strength in the longitudinal direction, that is, in the production direction, but the strength values in the transverse direction are extremely poor.
- the invention has for its object to provide a device which allows the production of a nonwoven with a high degree of uniformity, and which allows to achieve predetermined strength and elongation values of the nonwoven in the desired directions.
- the invention achieves this aim in the device mentioned in the preamble of claim 1 by the features of the characterizing part of patent claim 1.
- the depositing angles can be set to any value, and a particular advantage is that such an adjustment is possible while the device is in operation.
- a fleece produced with the device according to the invention can have both isotropic properties and preferred longitudinal strengths. Preferred transverse strengths are also possible without impairing the uniformity of the fleece, depending on the choice of the depositing angle.
- the invention is also intended to create a multilayer nonwoven fabric made from continuous filaments, which has selectable strength values and a high degree of uniformity. This goal has been achieved the invention according to the features of claim 7.
- FIG. 1 shows a spinning station, designated as a whole by the reference number 10, which comprises two spinning beams 12 and 14 which are arranged at a distance from one another in the transport direction 30 (production direction). A melt is fed to the spinning plates 18 via melt lines 16.
- Each spinning plate 18 serves to distribute the melt over the production width, that is to say the width of a deposit belt 28.
- the spinning plates 18 are interchangeably attached in the bottom part of the spinning beams 12, 14.
- In the spinning plate 18 there is a variable number of holes called spinnerets through which the liquid spinning melt emerges from the spinning plate 18 as a sheet 50 in the manner of a curtain.
- the thread sheet 50 moves along a blowing wall 20 which forms a stretching zone 22 for stretching the thread sheet.
- the spinning station 10 further comprises, in each of the two spinning beams 12, 14, a thread take-off device 24 and a depositing device 26, by means of which the threads are spread to achieve a high degree of uniformity and are deposited on the depositing belt 28 moved in the transport direction 30 to form a fleece 52.
- the curtain method used here therefore works with a spreading device - comparable to the known separators - in order to achieve a specific direction in which the threads are deposited, namely a 90 ° direction, based on the spinning beam.
- the threads are thus oscillated back and forth up to 90 ° to the spinning beam.
- the deposit takes place first with the spinning beam 12, and a second layer is deposited on the first layer formed thereby in the other spinning beam 14, whereby a multi-layer fleece 52 is formed.
- FIG. 2 shows the top view in Fig. 2 it can be seen that the spinning beams 12, 14 from their parallel, dashed position out in the direction of arrows 56 and 58 are pivotable about their axes of rotation 34, the longitudinal axes 32 of the spinning beams 12, 14 forming an angle 54 here.
- the individual layers of the fleece 52 thus have the different storage directions or storage angles, which are predetermined by the spinning beams 12 and 14. These different storage directions are shown in Figs. 3-5.
- FIG. 3 shows the course of the deposit 36 of the one spinning beam 12, while FIG. 4 shows the course of the deposit 38 of the other spinning beam 14.
- the resulting storage image 40 in the multilayer nonwoven 52 which is created by superimposing the storage profiles 36 and 38, is shown in FIG. 5.
- the individual filing courses intersect, so that there is an overall cross filing with variable angles for the multi-layer fleece. If the intersecting deposition courses 36 and 38 form an angle of 90 ° at the deposition image 40 at the intersection points, an isotropic fleece 52 is obtained with the same strength values in all directions.
- FIG. 6 shows the spinning beam 12 in a plan view.
- the spinning beam 12 is - as well like the spinning beam 14 - arranged on a bogie 42 and held and guided along the circular guide rails 44 by means of the guide rollers 46.
- the guide rails 44 enable rotation of the spinning beam 12 about the central axis of rotation 34, so that different angles of rotation 48 can be realized.
- the guidance and mounting of the spinning beam 12 on the guide rails 44 is also illustrated in the perspective view according to FIG. 7, and it should be emphasized that the setting of different angles of rotation 48 is also possible during the operation of the entire spinning station 10. In practice, this represents a considerable advantage because it is not necessary to switch off and shut down the spinning station for setting new desired rotation angles 48 and thus for generating new storage images 40.
- the spinning station 10 can therefore be operated variably, because a cross deposit with variable angles can be achieved during the ongoing operation of the spinning station. A desired new nonwoven product can therefore be produced immediately during operation.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Claims (7)
- Appareil de fabrication d'un voile en filaments continus qui, sous l'influence d'un agent gazeux de propulsion sont tirés à plus grande vitesse que le faisceau de filaments (50) hors des filières des plaques de filature (18) d'une barre de filature (12, 14) et, après avoir traversé un appareil d'extraction de filaments (24) au moyen d'un appareil de dépôt (26) ayant la forme d'un écarteur, sont déposés sur une bande de dépôt (28) se déplaçant dans le sens de production (30) pour la formation du voile (52), au moins deux barres de filature (12, 14) étant prévues à une certaine distance l'une de l'autre, caractérisé en ce que, au moins une barre de filature (12, 14) avec l'appareil de dépôt et d'écartement (24) est montée rotative (56, 58) dans un plan parallèle à la bande de dépôt.
- Appareil suivant la revendication 1, caractérisé en ce que le ou les barres de filature (12, 14) peut ou peuvent tourner d'un angle de 45°.
- Appareil suivant la revendication 2, caractérisé en ce que le sens de rotation des barres de filature (12, 14) est choisi de façon que leurs axes longitudinaux (32) forment dans leurs positions extrèmes un angle maximum de 90°.
- Appareil suivant l'une des revendications précédentes 1 à 3, caractérisé en ce que les barres de filature (12, 14) sont portées, à leurs extrémités externes, sur des rails de guidage (44) circulaires.
- Appareil suivant l'une des revendications précédentes 1 à 4, caractérisé en ce que les barres de filature (12, 14) peuvent tourner autour d'un axe central (34) qui se trouve en leur milieu.
- Appareil suivant l'une des revendications précédentes 1 à 5, caractérisé en ce que les barres de filature (12, 14) peuvent être arrêtées dans des positions désirées de rotation ou angulaires.
- Voile multicouche fabriqué à partir de filaments continus par un appareil suivant la revendication 1, caractérisé en ce que les directions de dépôt des filaments des couches individuelles forment entre elles un angle inférieur ou égal à 90° dans le sens d'un dépôt circulaire variable.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3818033 | 1988-05-27 | ||
DE3818033 | 1988-05-27 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0343331A1 EP0343331A1 (fr) | 1989-11-29 |
EP0343331B1 true EP0343331B1 (fr) | 1994-10-26 |
Family
ID=6355247
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP89104691A Expired - Lifetime EP0343331B1 (fr) | 1988-05-27 | 1989-03-16 | Appareil pour la production d'un voile avec des filaments continus ainsi que la fabrication de voile multicouche avec des filaments continus |
Country Status (7)
Country | Link |
---|---|
US (1) | US4999080A (fr) |
EP (1) | EP0343331B1 (fr) |
JP (1) | JPH0226977A (fr) |
AT (1) | ATE113326T1 (fr) |
CA (1) | CA1325318C (fr) |
DE (1) | DE58908550D1 (fr) |
ES (1) | ES2065346T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11377760B2 (en) | 2018-12-31 | 2022-07-05 | Soft N.W. S.P.A. | High productivity and flexibility plant of the spun bonding type for the production of a non-woven web |
Families Citing this family (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0418493A1 (fr) * | 1989-07-28 | 1991-03-27 | Fiberweb North America, Inc. | Une étoffe non-tissée composée combinée par hydroenchevêtrement et un procédé de sa fabrication |
US5582907A (en) * | 1994-07-28 | 1996-12-10 | Pall Corporation | Melt-blown fibrous web |
US6074869A (en) * | 1994-07-28 | 2000-06-13 | Pall Corporation | Fibrous web for processing a fluid |
US5591335A (en) * | 1995-05-02 | 1997-01-07 | Memtec America Corporation | Filter cartridges having nonwoven melt blown filtration media with integral co-located support and filtration |
DE19630523C1 (de) * | 1996-07-29 | 1998-03-12 | Freudenberg Carl Fa | Spinnvliesstoff und Vorrichtung zu dessen Herstellung |
CN1077930C (zh) * | 1998-04-03 | 2002-01-16 | 正祺纤维有限公司 | 长纤不织布的方法及其交叉装置 |
FR2846013B1 (fr) * | 2002-10-18 | 2005-05-27 | Rieter Perfojet | Tissu non-tisse de petite masse volumique et ses procede et installation de production et ses applications |
US6989125B2 (en) * | 2002-11-21 | 2006-01-24 | Kimberly-Clark Worldwide, Inc. | Process of making a nonwoven web |
US20040102123A1 (en) * | 2002-11-21 | 2004-05-27 | Bowen Uyles Woodrow | High strength uniformity nonwoven laminate and process therefor |
US7137182B2 (en) * | 2002-11-22 | 2006-11-21 | The Boeing Company | Parallel configuration composite material fabricator |
EP1424421A1 (fr) * | 2002-11-27 | 2004-06-02 | Polyfelt Gesellschaft m.b.H. | Procédé de fabrication d'un géotextile ayant une orientation définie avec des filaments spunbond |
TWI245085B (en) * | 2004-07-29 | 2005-12-11 | Taiwan Textile Res Inst | Apparatus and method for manufacturing polymeric fibrils |
JP4787842B2 (ja) * | 2004-12-10 | 2011-10-05 | フレゼニウス・ヘモケア・イタリア・ソシエタ・ア・レスポンサビリタ・リミタータ | とくに生体液を濾過するための多孔性ウェブ |
ES2268959B1 (es) * | 2005-03-11 | 2008-02-01 | Tesalca 99, S.A. | Dispositivo para fabricar bandas de material no tejido. |
CZ299537B6 (cs) * | 2005-06-07 | 2008-08-27 | Elmarco, S. R. O. | Zpusob a zarízení k výrobe nanovláken z polymerního roztoku elektrostatickým zvláknováním |
DE102005054726A1 (de) * | 2005-08-02 | 2007-02-15 | Carl Freudenberg Kg | Vliesstoffe und Verfahren zu deren Herstellung |
US20080315733A1 (en) * | 2007-06-22 | 2008-12-25 | Terry Bosch | Modular Monitor Support Apparatus |
KR20150016545A (ko) * | 2012-06-01 | 2015-02-12 | 닛폰노즐 가부시키가이샤 | 부직포 제조장치 및 부직포 제조방법 |
JP5626301B2 (ja) * | 2012-09-21 | 2014-11-19 | 日本ノズル株式会社 | 不織布製造装置 |
JP5626409B1 (ja) * | 2013-06-03 | 2014-11-19 | 日本ノズル株式会社 | 不織布製造装置 |
JP2016160558A (ja) * | 2015-03-03 | 2016-09-05 | 日本ノズル株式会社 | 不織布製造装置、これにより製造される不織布、並びに不織布製造方法 |
CN107245812B (zh) * | 2017-08-01 | 2024-01-16 | 杭州友凯船艇有限公司 | 一种无纺布制造机 |
CN111304832A (zh) * | 2019-06-04 | 2020-06-19 | 武汉永强化纤有限公司 | 一种纺丝箱体角度可调节的纺粘非织造布生产线 |
JP7283350B2 (ja) * | 2019-10-29 | 2023-05-30 | 王子ホールディングス株式会社 | 不織布作製装置および不織布作製方法 |
KR102245578B1 (ko) * | 2020-07-28 | 2021-04-28 | 주식회사 디씨아이인더스트리 | 엠비필터 제조장치 |
Family Cites Families (21)
Publication number | Priority date | Publication date | Assignee | Title |
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US3010865A (en) * | 1958-04-29 | 1961-11-28 | American Viscose Corp | Method of making elastomeric webs |
US3051602A (en) * | 1959-01-12 | 1962-08-28 | United States Gypsum Co | Multi-speed furnace traverse |
US3502763A (en) * | 1962-02-03 | 1970-03-24 | Freudenberg Carl Kg | Process of producing non-woven fabric fleece |
FR1347178A (fr) * | 1962-11-14 | 1963-12-27 | Procédé de fabrication d'un tissu à partir d'un fil thermoplastique | |
US3296678A (en) * | 1963-07-01 | 1967-01-10 | Du Pont | Method and apparatus for producing nonwoven webs |
DE1435461C3 (de) * | 1964-02-22 | 1978-04-06 | Fa. Carl Freudenberg, 6940 Weinheim | Spinndüse zum Schmelzspinnen von Fadenscharen |
US3459613A (en) * | 1965-07-29 | 1969-08-05 | American Air Filter Co | Method and apparatus for making filamentous mat |
US3526557A (en) * | 1966-11-18 | 1970-09-01 | American Air Filter Co | Method for making filamentous mats |
US3579403A (en) * | 1966-12-16 | 1971-05-18 | Total Packaging Inc | Apparatus for making composite filament or fiber thermoplastic products |
NL159734C (fr) * | 1970-03-26 | |||
DE2053918B2 (de) * | 1970-11-03 | 1976-09-30 | Basf Farben + Fasern Ag, 2000 Hamburg | Verfahren und vorrichtung zur herstellung gekraeuselter faeden aus synthetischen hochpolymeren |
DE2163795A1 (de) * | 1971-12-22 | 1973-07-12 | Metallgesellschaft Ag | Verfahren und vorrichtung zum ablegen von endlosfaeden zur vliesbildung |
DE2200782A1 (de) * | 1972-01-08 | 1973-08-02 | Metallgesellschaft Ag | Verfahren und vorrichtung zum herstellen eines vlieses aus endlosfaeden |
DE2408080A1 (de) * | 1974-02-20 | 1975-08-28 | Benecke Gmbh J | Verfahren und vorrichtung zum gleichmaessigen ablegen von synthesefasern |
DE2460755A1 (de) * | 1974-12-21 | 1976-07-01 | Hoechst Ag | Verfahren und vorrichtung zur herstellung eines vlieses aus filamenten |
US3993812A (en) * | 1975-03-06 | 1976-11-23 | E. I. Du Pont De Nemours And Company | Unbonded fibrous non-woven sheet and articles made therefrom |
JPS5836103A (ja) * | 1981-08-28 | 1983-03-03 | 株式会社日立製作所 | ガス絶縁開閉装置 |
DE3151322C2 (de) * | 1981-12-24 | 1983-11-10 | Fa. Carl Freudenberg, 6940 Weinheim | "Verfahren zur Herstellung von Polypropylen-Spinnvliesen mit niedrigem Fallkoeffizienten" |
JPS59199856A (ja) * | 1983-04-25 | 1984-11-13 | 東レ株式会社 | 不織シ−ト及びその製造方法 |
DE3542660A1 (de) * | 1985-12-03 | 1987-06-04 | Freudenberg Carl Fa | Verfahren zur herstellung von spinnvliesen mit erhoehter gleichmaessigkeit |
JPS62170570A (ja) * | 1986-01-23 | 1987-07-27 | 東レ株式会社 | 不織ウエブの製造方法および製造装置 |
-
1989
- 1989-03-16 ES ES89104691T patent/ES2065346T3/es not_active Expired - Lifetime
- 1989-03-16 EP EP89104691A patent/EP0343331B1/fr not_active Expired - Lifetime
- 1989-03-16 AT AT89104691T patent/ATE113326T1/de not_active IP Right Cessation
- 1989-03-16 DE DE58908550T patent/DE58908550D1/de not_active Expired - Fee Related
- 1989-05-26 US US07/357,731 patent/US4999080A/en not_active Expired - Fee Related
- 1989-05-26 JP JP1134471A patent/JPH0226977A/ja active Pending
- 1989-05-26 CA CA000600898A patent/CA1325318C/fr not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11377760B2 (en) | 2018-12-31 | 2022-07-05 | Soft N.W. S.P.A. | High productivity and flexibility plant of the spun bonding type for the production of a non-woven web |
Also Published As
Publication number | Publication date |
---|---|
EP0343331A1 (fr) | 1989-11-29 |
DE58908550D1 (de) | 1994-12-01 |
CA1325318C (fr) | 1993-12-21 |
US4999080A (en) | 1991-03-12 |
JPH0226977A (ja) | 1990-01-29 |
ATE113326T1 (de) | 1994-11-15 |
ES2065346T3 (es) | 1995-02-16 |
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