EP0333168A1 - Bac à douche et procédé de montage sur un support fixe - Google Patents

Bac à douche et procédé de montage sur un support fixe Download PDF

Info

Publication number
EP0333168A1
EP0333168A1 EP89104597A EP89104597A EP0333168A1 EP 0333168 A1 EP0333168 A1 EP 0333168A1 EP 89104597 A EP89104597 A EP 89104597A EP 89104597 A EP89104597 A EP 89104597A EP 0333168 A1 EP0333168 A1 EP 0333168A1
Authority
EP
European Patent Office
Prior art keywords
shower
shower tray
carrier
mold
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP89104597A
Other languages
German (de)
English (en)
Inventor
Klaus Permesang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Peter Josef Korzilius Sohne & Co GmbH
Original Assignee
Peter Josef Korzilius Sohne & Co GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Peter Josef Korzilius Sohne & Co GmbH filed Critical Peter Josef Korzilius Sohne & Co GmbH
Publication of EP0333168A1 publication Critical patent/EP0333168A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/40—Pans or trays

Definitions

  • the invention relates to a method for constructing a shower tray according to the preamble of claim 1 and a shower tray according to the preamble of claim 11.
  • shower bases or waterproof floor trays are prefabricated in one piece from plastic or metal in a conventional manner and integrated into the tiled wet cell area in the installed position.
  • a shower tray known from DE-GM 1 815 525 consists of poured concrete.
  • the shower tray recess is covered with a layer of small mosaic tiles to reduce the risk of slipping.
  • the horizontal collars provided on the outer edge of the shower base are clad with mortar after installation and relining.
  • a composite screed or a mortar bed is preferably used as the substructure.
  • the screed surface is removed from the screed layer by hand in accordance with the later shape of the shower base.
  • the shaped tiles are laid continuously over the entire floor area of the wet room, including the shower tray.
  • DE-GM 1 869 140 discloses a building board, in particular for floors, which has an outer layer made of mosaic plates, a pressure-distributing intermediate layer and an insulating layer made of foamed styrene polymers. All layers are flat, similar to single-layer building boards, and can serve as a floor covering instead of a pressure-distributing screed layer with applied mosaic panels. The connection of such flat plates to conventional shower trays, for example in the training according to the above. However, DE-GM 1 815 525 has not yet been satisfactorily resolved.
  • the invention has for its object to produce waterproof shower bases of the type mentioned practically regardless of their shape and size with a minimum of time and construction and incorporate into the subsequent floor and wall sections of the wet room.
  • the shower tray according to the invention is characterized by the characterizing features of claim 11.
  • the invention combines the ease of installation of conventional one-piece shower trays made of metal, plastic or concrete with or without anti-slip covering with the multiple variation and design options of seamlessly tiled floor trays connected to floor slabs.
  • the support forming the substructure can easily be made in any size and shape. In the case of particularly large floor trays or shower trays, a multi-part support structure is advisable for transport reasons alone. Instead of the screed layer, the support is placed on the solid surface at the installation site. The surrounding screed layer can either before or after installation of the carrier.
  • the invention eliminates the labor-intensive molding of depressions and recesses for the shower tray.
  • the design of the shower tray profile is the responsibility of the manufacturer of the single or multi-part carrier. In the case of a multi-part design of the support, a large number of different shower tray shapes and sizes can be put together using simple modular elements.
  • a carrier material which is particularly favorable for reasons of weight is closed-cell polyurethane foam.
  • a suitable other plastic - foamed or non-foamed - can also be used as the carrier material.
  • the carrier material should preferably be watertight, at least in the surface area, in order to avoid additional sealing measures.
  • Conventional plastic injection molding processes are suitable for the production of module components, for example carrier parts which are only curved in one plane. For example, several components can be extruded or injection molded from polystyrene foam and then assembled to form a carrier.
  • the carrier is first placed on the substrate, and then the surface covering in the form of tiles or molded panels is glued to the surface profile of the carrier. Because of the special structure of the surface of the carrier, the adhesive layer can be designed to be comparatively extremely thin.
  • the shower base consisting of the carrier and molded plate covering can be prefabricated as a whole and fixed in the installed position.
  • the procedure can be such that a negative shape corresponding to the surface profile of the finished shower tray is covered with shaped plates in such a way that that the tops of the plates face the negative mold.
  • the negative mold is then foamed, the mold plates being foamed behind.
  • the component consisting of the carrier and the molded plate covering is removed from the mold, placed in the insert position on the solid surface and bound into a closed wet-floor.
  • the drainage tile is preferably only inserted into the shower base when both the support and the rest of the mold plate covering are in the installed position.
  • the invention provides that the molding plates of the shower tray in the installed position are connected to a wall plate covering along each edge adjacent to a wall via an expansion joint .
  • the shower tray in the installed position is preferably connected on all sides to adjacent floor and wall elements via expansion joints. The expansion joints compensate for stresses that would affect the surface covering due to the different temperature coefficients of the base materials and tiles.
  • FIGS. 1 and 2 of the drawing An exemplary embodiment of a shower tray 1 is shown in plan view and in sectional view in FIGS. 1 and 2 of the drawing.
  • This shower tray consists of a prefabricated support 2 made of lightweight and closed-cell plastic foam and a ceramic plate covering 3 following its surface profile.
  • the surface profile of the support 2 as shown in the sectional view according to FIG. 2, is inclined towards a central region 10 of the shower tray, so that Water can collect in the channel-shaped central section 10 and can flow off through a shower tray drain 12 in the area of a drainage tile 11.
  • the tiles along the edge of the shower base are provided with an approximately Z-shaped profile; the corner tiles are folded diagonally.
  • the molded tiles along the edge of the shower tray - in FIGS. 1 and 2 the Z-shaped molded tiles - run out into the level of the subsequent floor covering in the installed position of the shower tray.
  • the one-part or multi-part support 2 and the shaped plates forming the surface covering 3 are not subject to any special exceptions, but can be designed in any size and with a variable surface profile.
  • the carrier 2 can be a one-piece, molded part, for example made of polyurethane foam.
  • a particularly simple production possibility for the carrier 2 is obtained in the case of multi-part production, the division should be provided in particular on the diagonal fold lines 13 and 14. With a suitable subdivision, the individual carrier parts can be extruded as approximately wedge-shaped shaped bodies.
  • the mold plate covering 3 can be glued onto the surface profile 20 of the carrier 2, which runs parallel to the shower base floor, with the aid of an extremely thin adhesive layer.
  • FIG. 3 shows an edge region of a shower tray in its installation position at the floor-wall transition of a wet room.
  • the shower tray 1a consists of a carrier 2a made of plastics, for example closed-cell polyurethane foam, and a covering 3a made of molded tiles.
  • the carrier 2a has a raised edge which is adjoined by a molded sealing tab 21 which projects vertically upwards.
  • An expansion joint 50 is arranged between the cross-sectionally polygonal corner tile 30 and the wall tile 40 adjoining it vertically upwards, which to compensate for stresses and to prevent overloading of the preferably ceramic plates due to different expansions of the adjacent wall and Floor areas.
  • the shower base 1a can be provided with the surface covering 3a in the installation position shown in FIG. However, it can also be prefabricated like the shower base according to FIG. 1 and inserted as a structural unit in the corner on the floor and wall 43 consisting of insulating layer 41 and raw concrete 42.
  • the tiles 30 and 31 forming the shower base are connected to one another via simple covering joints 51. They generally consist of identical ceramic material and, as can be seen in FIG. 3, are glued to the same plastic carrier 2a of the shower tray 1a.
  • FIG. 4 shows two different edge profiles 22b and 22c of a carrier 2.
  • a thin horizontal sealing tab 21b is formed on the circumference of the edge profile 22b provided with a Z-shaped surface 20b.
  • the sealing tab 21b serves to seal the connection zone between the support 2 and the adjacent screed. Similar to the sealing tab 21 in FIG. 3, it is made, for example, of flexible plastic.
  • the edge region 22c is provided in the circumferential region with a deformable buffer element 23 which can replace an insulation strip which is customary in conventional shower base designs at the transition point of the shower base to a wall.
  • FIG. 5 shows a special drain device 6 in association with a drain tile 11.
  • the drain device has 2 hollow profiles 60 and 61.
  • Each of the hollow profiles has an upward inlet 62 and 63 and a downward outlet (only the outlet 64 of the second hollow profile 61 is shown).
  • the inlet 62 of the first hollow profile 60 is with the shower tray drain 12, the outlet 64 of the second hollow profile 61 with a drain permanently installed in the underground tube 65 and the outlet of the first hollow profile rotatably coupled to the inlet 63 of the second hollow profile. Since the outlet and inlet of each individual hollow profile 60 and 61 are spaced apart, the outlet axis 66 can be adjusted within wide limits with respect to the installation axis 67.
  • this recess is preferably poured or filled with plastic.
  • FIG. 6 shows a partial sectional view of a negative mold 7, in which a shower tray 1 consisting of a plastic carrier 2 and a ceramic plate covering 3 can be prefabricated as an installation unit.
  • the negative mold 7 has an inner profile 70 which corresponds exactly to the outer profile of the finished shower base.
  • the plates are placed on the inside profile 70 of the negative mold 7 at the appropriate points during manufacture with the plate top. Then the negative mold is foamed, whereby the mold plates 3 are back-foamed. After the foam has hardened, the mold 7 is folded down together with the finished floor pan or shower tray, the shower tray being removed from the mold.
  • prefabricated support 2 and its surface profile adapted covering 3 from suitable mold plates also enables simple manufacture of special shapes with high dimensional accuracy, whereby all transitions between floor and base or wall areas can be rounded or polygonal.
  • the connection areas can suitably sealed and / or buffered directly from the carrier.
  • the sealing and buffer elements can either be molded onto a plastic carrier, glued or connected in another known manner. Even different installation situations can be mastered by simply varying the tile shapes or combinations and combining individual support parts.
  • the high-level expansion joint guarantees warp-free and damage-free covering, even in the case of strongly differing ambient or room temperatures.

Landscapes

  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Sink And Installation For Waste Water (AREA)
EP89104597A 1988-03-18 1989-03-15 Bac à douche et procédé de montage sur un support fixe Withdrawn EP0333168A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3809068 1988-03-18
DE19883809068 DE3809068A1 (de) 1988-03-18 1988-03-18 Duschtasse

Publications (1)

Publication Number Publication Date
EP0333168A1 true EP0333168A1 (fr) 1989-09-20

Family

ID=6350055

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89104597A Withdrawn EP0333168A1 (fr) 1988-03-18 1989-03-15 Bac à douche et procédé de montage sur un support fixe

Country Status (2)

Country Link
EP (1) EP0333168A1 (fr)
DE (1) DE3809068A1 (fr)

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1527725A1 (fr) 2003-10-29 2005-05-04 Stephan Wedi Méthode et kit pour la fabrication d'éléments sanitaires avec une auge comme baignoire ou cuvette de douche
ES2245166A1 (es) * 2003-03-06 2005-12-16 Salvador Mateu Contreras Plato de ducha modular, ampliable y ajustable.
WO2006035063A1 (fr) * 2004-09-30 2006-04-06 Illbruck Sanitärtechnik GmbH Element destine au bac de douche
WO2006086974A1 (fr) * 2005-02-17 2006-08-24 Preissing Dieter Element de receveur de douche monocoque comprenant un film destine a rendre etanche le receveur et les parois
EP1712169A1 (fr) * 2005-02-17 2006-10-18 Dieter Preissing Élément auto-portant de sol pour une douche avec feuille d'étanchéité
EP1782721A3 (fr) * 2005-11-02 2008-01-23 VIEGA GmbH & Co. KG. Support de bac de douche
DE202006012824U1 (de) * 2006-08-17 2008-02-07 Illbruck Sanitärtechnik GmbH Mit einem Bodenträger verklebte Sanitäroberfläche
US8112831B2 (en) 2007-03-17 2012-02-14 Cook Joseph R Methods of manufacturing and installation of prefabricated shower benches and associated shower benches
US8141182B2 (en) 2007-03-17 2012-03-27 Cook Joseph R Method of manufacturing and installation of prefabricated shower bench and associated shower bench
US8141183B2 (en) 2007-03-17 2012-03-27 Cook Joseph R Method for manufacturing a prefabricated modular shower curb and associated modular shower curb
US8181286B2 (en) 2007-03-17 2012-05-22 Cook Joseph R Drain wall for a prefabricated shower module
US8209795B2 (en) 2007-03-17 2012-07-03 Cook Joseph R Prefabricated shower pan having varying sidewall heights and method of attaching a modular curb
DE102011018518A1 (de) 2011-03-24 2012-09-27 Mostafa, Dr. Kamal Wasserablauf
US8307582B2 (en) 2007-03-17 2012-11-13 Tile Redi, Llc Shower enclosure design and assembly methods using prefabricated shower benches
US8375480B2 (en) 2007-03-17 2013-02-19 Tile Redi, Llc Method for manufacturing a prefabricated shower module
US8561224B2 (en) 2010-02-17 2013-10-22 Joseph B. Cook Handicapped accessible shower enclosure with ramp and/or floor pan
US8789316B2 (en) 2009-05-05 2014-07-29 Joseph R. Cook Waterproof juncture
DE102004036652B4 (de) * 2003-07-28 2015-12-24 Poresta Systems Gmbh Duschbodenelement
DE102007010599B4 (de) * 2007-03-05 2018-05-17 Kunststofftechnik Schedel Gmbh Duschtassenelement einer Duschanlage
WO2019185471A1 (fr) * 2018-03-28 2019-10-03 Werk Eins Gmbh Unité sanitaire et procédé pour la fabriquer

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FI954075A (fi) * 1995-08-31 1997-03-01 Raum Du Luxe Oy Menetelmä ja laite kallistetun lattiaelementin valmistamiseksi
DE19606027A1 (de) * 1996-02-19 1997-08-21 Ruiter Dirk De Verfliestes Bauelement
DE10230557C1 (de) * 2002-07-05 2003-05-15 Stephan Wedi Unterbau für eine Duschtasse
AT6453U1 (de) 2002-08-07 2003-11-25 Holzmann Werner Bodenebene duschtasse
DE202005018838U1 (de) * 2005-11-02 2007-03-08 Viega Gmbh & Co. Kg Duschtassenelement mit einem plattenförmigen Trägerelement aus Schaumstoff
US10779688B1 (en) 2018-12-10 2020-09-22 Avery S. Herring One piece tileable shower unit

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4099280A (en) * 1971-02-01 1978-07-11 Bayer Aktiengesellschaft Hull, mold therefor, and process for producing same
FR2457942A1 (fr) * 1979-05-30 1980-12-26 Lepoivre Andre Procede de fabrication d'elements de construction a base de carreaux et ensembles a base de carreaux realises par ledit procede
US4557004A (en) * 1984-06-28 1985-12-10 Piana Angelo J Waterproof shower module with tile-ready inner surfaces
DE3619405A1 (de) * 1986-06-09 1987-12-10 Kerapid Fertigung Einrichtung zur abdichtung unter feuchtraeumen

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7104585U (de) * 1971-11-04 Mueller P Mehrteiliger Bausatz aus Vorzugs weise unter sich kombinierbaren Wärmedämmstoff-Elementen für Badewannenisolierungen
DE7327537U (de) * 1974-04-04 Kehl D Baukörper zum Fertigbelegen von Fußböden, Wänden und Decken mit Fliesen (Kacheln)
DE1815525U (de) * 1960-04-30 1960-07-28 Wilhelm Cramer Brausetasse.
US3151341A (en) * 1962-08-08 1964-10-06 Royden H Wood Jr Recessed shower tub
DE1869140U (de) * 1963-02-02 1963-03-21 Basf Ag Bauplatte mit isolierschicht.
FR95186E (fr) * 1967-03-22 1970-07-31 Cie De Saint Gabain S A Procédé de fabrication de panneaux destinés notamment au batiment.
GB1339902A (en) * 1972-02-15 1973-12-05 Porta Showers Ltd Shower base

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4099280A (en) * 1971-02-01 1978-07-11 Bayer Aktiengesellschaft Hull, mold therefor, and process for producing same
FR2457942A1 (fr) * 1979-05-30 1980-12-26 Lepoivre Andre Procede de fabrication d'elements de construction a base de carreaux et ensembles a base de carreaux realises par ledit procede
US4557004A (en) * 1984-06-28 1985-12-10 Piana Angelo J Waterproof shower module with tile-ready inner surfaces
DE3619405A1 (de) * 1986-06-09 1987-12-10 Kerapid Fertigung Einrichtung zur abdichtung unter feuchtraeumen

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2245166A1 (es) * 2003-03-06 2005-12-16 Salvador Mateu Contreras Plato de ducha modular, ampliable y ajustable.
DE102004036652C5 (de) 2003-07-28 2023-10-12 Poresta Systems Gmbh Duschbodenelement
DE102004036652B4 (de) * 2003-07-28 2015-12-24 Poresta Systems Gmbh Duschbodenelement
EP1527725A1 (fr) 2003-10-29 2005-05-04 Stephan Wedi Méthode et kit pour la fabrication d'éléments sanitaires avec une auge comme baignoire ou cuvette de douche
WO2006035063A1 (fr) * 2004-09-30 2006-04-06 Illbruck Sanitärtechnik GmbH Element destine au bac de douche
WO2006086974A1 (fr) * 2005-02-17 2006-08-24 Preissing Dieter Element de receveur de douche monocoque comprenant un film destine a rendre etanche le receveur et les parois
EP1712169A1 (fr) * 2005-02-17 2006-10-18 Dieter Preissing Élément auto-portant de sol pour une douche avec feuille d'étanchéité
EP1782721A3 (fr) * 2005-11-02 2008-01-23 VIEGA GmbH & Co. KG. Support de bac de douche
DE202006012824U1 (de) * 2006-08-17 2008-02-07 Illbruck Sanitärtechnik GmbH Mit einem Bodenträger verklebte Sanitäroberfläche
DE102007010599B4 (de) * 2007-03-05 2018-05-17 Kunststofftechnik Schedel Gmbh Duschtassenelement einer Duschanlage
US9049969B2 (en) 2007-03-17 2015-06-09 Tile Redi, Llc Shower enclosure design and assembly methods using prefabricated shower benches
US8141183B2 (en) 2007-03-17 2012-03-27 Cook Joseph R Method for manufacturing a prefabricated modular shower curb and associated modular shower curb
US8112831B2 (en) 2007-03-17 2012-02-14 Cook Joseph R Methods of manufacturing and installation of prefabricated shower benches and associated shower benches
US8307582B2 (en) 2007-03-17 2012-11-13 Tile Redi, Llc Shower enclosure design and assembly methods using prefabricated shower benches
US8375480B2 (en) 2007-03-17 2013-02-19 Tile Redi, Llc Method for manufacturing a prefabricated shower module
US8141182B2 (en) 2007-03-17 2012-03-27 Cook Joseph R Method of manufacturing and installation of prefabricated shower bench and associated shower bench
US8789217B2 (en) 2007-03-17 2014-07-29 Joseph R. Cook Methods of manufacturing and installation of prefabricated shower benches and associated shower benches
US8209795B2 (en) 2007-03-17 2012-07-03 Cook Joseph R Prefabricated shower pan having varying sidewall heights and method of attaching a modular curb
US8181286B2 (en) 2007-03-17 2012-05-22 Cook Joseph R Drain wall for a prefabricated shower module
US9167940B2 (en) 2007-03-17 2015-10-27 Joseph R. Cook Method of manufacturing and installation of prefabricated shower bench and associated shower bench
US8789316B2 (en) 2009-05-05 2014-07-29 Joseph R. Cook Waterproof juncture
US8561224B2 (en) 2010-02-17 2013-10-22 Joseph B. Cook Handicapped accessible shower enclosure with ramp and/or floor pan
DE102011018518A1 (de) 2011-03-24 2012-09-27 Mostafa, Dr. Kamal Wasserablauf
WO2019185471A1 (fr) * 2018-03-28 2019-10-03 Werk Eins Gmbh Unité sanitaire et procédé pour la fabriquer

Also Published As

Publication number Publication date
DE3809068A1 (de) 1989-09-28

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