EP0184645B1 - Chip-Varistor und Verfahren zu seiner Herstellung - Google Patents
Chip-Varistor und Verfahren zu seiner Herstellung Download PDFInfo
- Publication number
- EP0184645B1 EP0184645B1 EP85113401A EP85113401A EP0184645B1 EP 0184645 B1 EP0184645 B1 EP 0184645B1 EP 85113401 A EP85113401 A EP 85113401A EP 85113401 A EP85113401 A EP 85113401A EP 0184645 B1 EP0184645 B1 EP 0184645B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- varistor
- chip
- squaredlike
- squared
- metallic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004519 manufacturing process Methods 0.000 title description 7
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 5
- 239000004020 conductor Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims 1
- 238000001465 metallisation Methods 0.000 description 10
- 239000010410 layer Substances 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000011224 oxide ceramic Substances 0.000 description 1
- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/10—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
- H01C7/102—Varistor boundary, e.g. surface layers
Definitions
- the invention relates to a chip varistor, consisting of a cuboid body, which is formed at least in part from varistor material and has at least two metallized connection surfaces on two opposite square ends, and a method for its production.
- Higher energy absorption values can be achieved by increasing the volume of the varistor, for example the entire body can be formed from varistor material. If the same contacting is used as in the known chip varistors, then there is a flashover on the varistor surface with higher pulse currents.
- This spark formation between the metallized connection surfaces at the ends of the cuboid body, which has dimensions of 8 x 4 x 2 mm, for example, is due to the fact that the contacting formed by the metallized connection surfaces favors a current flow on the surface of the varistor, while the inside of the varistor remains practically de-energized. At higher voltages or pulse currents from about 20 A, there are arcing on the top and bottom sides of the varistor.
- the object of the invention is therefore to design the chip varistor of the type mentioned in such a way that it has a sufficient volume in order to obtain the required energy absorption capacity and also offers security against sliding sparks on its surface and also offers the possibility of its Make tension adjustable with constant dimensions of its top and bottom sides.
- the upper and lower sides of the cuboid body adjoining the cuboid ends are provided with a metallization which has an interruption, the metallization of most of the upper side only with the metallized connecting surface of the one cuboid end and the metallization of the most of the underside is only electrically conductively connected to the metallized connection surface of the other cuboid end.
- the current flow direction is rotated by 90 ° so that current or voltage flashovers are only possible in the area of the interruption of the metallization.
- the adjustability of the varistor voltage is made possible in a simple manner by choosing different dimensions for the thickness of the cuboid body, which is denoted by H in the exemplary embodiment.
- each strip-shaped recess can be delimited by two parallel edges which are parallel to the edges of the upper and lower edges. Underside, extend transversely to the longitudinal direction of the cuboid body.
- the surface of the varistor material in the region of the strip-shaped recesses can be provided with grooves which are incorporated into the varistor material and extend in the direction of the strip-shaped recesses.
- the cuboid body as a laminated body, consisting of alternating layers of varistor material and electrically highly conductive material running parallel to its top and bottom sides, the latter layer in turn alternating with one and the other metallized Cuboid ends are electrically connected.
- a method is used, according to which a cuboid body is made of varistor material and is completely metallized on its surfaces, whereupon at least one metallization each on the opposite top and bottom sides of the cuboid body recessing groove is incorporated and then the body is cut transversely to its longitudinal axis into individual longitudinal pieces which form the actual cuboid bodies, so that their longitudinal axis runs in the direction of the transverse axis of the original cuboid body and their transverse axis in the direction of the longitudinal axis of the original cuboid body.
- variable is used to denote voltage-dependent resistors which generally consist of sintered silicon carbide or zinc oxide with admixtures of other materials in the form of disks or rods and are used above all in communications engineering. Their voltage dependence is based on a variable contact resistance between the individual crystals.
- the chip varistor shown in FIG. 1 is a cuboid body 1. Its dimensions are, for example, 2 x 1.25 x 0.5 mm (length, width, height) to, for example, 8 x 4 x 4 mm. It consists of an oxide-ceramic resistance material and is provided on the cuboid ends 2, 3 with metallized connection surfaces 8, 9, which completely cover the cuboid ends, and also on its top side 4 and its underside 5 with a metallization 6, 7 (FIG. 2).
- the metallization of the upper side 4 is electrically conductively connected to the metallized connection surface 9 of one cuboid end 3, while the metallization 7 of the underside 5 is only electrically conductively connected to the metallized connection surface 8 of the other cuboid end 2.
- This means that the metallization is interrupted both on the upper side 4 and on the underside 5, this interruption, as can be seen in FIGS. 1 and 2, in each case forms a strip-shaped recess 10, 11 in the metallized surface which extends up to Surface of the varistor material ranges, which is generally designated 19.
- the strip-shaped recesses 10, 11 are delimited by two parallel edges 12, 13 which extend parallel to the edges of its upper and lower sides lying in the transverse direction of the body.
- the chip varistor Due to this design of the chip varistor, its voltage can be set at home with a constant “base area” of the cuboid body by changing the overall height H (FIG. 2), that is to say during the manufacture of the chip varistor. This means that the voltage can be adjusted depending on the component height. It has been found through experiments that the width d of the strip-shaped recesses 10, 11 must be approximately 1.5 times the height H, since after this design, owing to the overlap of the electrodes (metallized surfaces), the current flow direction compared to only one of the the front-side cuboid ends contacted chip varistor is rotated by 90 °, the possibility of current or voltage flashovers is only given in the area of the strip-shaped recess.
- FIG. 5 shows another embodiment of the chip varistor, in which the cuboid body is designed as a laminated body 16, consisting of a plurality of alternating layers of varistor material 17 and electrically highly conductive material 18 that run parallel to the top and bottom sides.
- the conductive material layers 18 are in turn alternately electrically connected to one and the other metallized cuboid ends 2a and 3a.
- a method is used to produce a chip varistor of the type shown in FIGS. 3 and 4, the steps of which are explained below with reference to FIGS. 6a, 6b and 6c.
- the surface of the chip varistor thus produced is, with the exception of the contact areas, i.e. the front ends, covered with a protective layer.
- the contact areas can be reinforced, for example, by nickel plating and tinning.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Thermistors And Varistors (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85113401T ATE40765T1 (de) | 1984-12-14 | 1985-10-22 | Chip-varistor und verfahren zu seiner herstellung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19843445698 DE3445698A1 (de) | 1984-12-14 | 1984-12-14 | Chip-varistor und verfahren zu seiner herstellung |
DE3445698 | 1984-12-14 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0184645A2 EP0184645A2 (de) | 1986-06-18 |
EP0184645A3 EP0184645A3 (en) | 1987-01-28 |
EP0184645B1 true EP0184645B1 (de) | 1989-02-08 |
Family
ID=6252820
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85113401A Expired EP0184645B1 (de) | 1984-12-14 | 1985-10-22 | Chip-Varistor und Verfahren zu seiner Herstellung |
Country Status (3)
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006033691A1 (de) * | 2006-07-20 | 2008-01-31 | Epcos Ag | Widerstandselement mit PTC-Eigenschaften und hoher elektrischer und thermischer Leitfähigkeit |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3731966C3 (de) * | 1986-09-26 | 1995-02-09 | Gen Electric | Oberflächenmontierbarer Varistor |
GB2242068C (en) * | 1990-03-16 | 1996-01-24 | Ecco Ltd | Varistor manufacturing method and apparatus |
US5973588A (en) | 1990-06-26 | 1999-10-26 | Ecco Limited | Multilayer varistor with pin receiving apertures |
GB2242066B (en) * | 1990-03-16 | 1994-04-27 | Ecco Ltd | Varistor structures |
US6183685B1 (en) | 1990-06-26 | 2001-02-06 | Littlefuse Inc. | Varistor manufacturing method |
DE4029681A1 (de) * | 1990-09-19 | 1992-04-02 | Siemens Ag | Verfahren zum herstellen von oberflaechenmontierbaren keramischen bauelementen in melf-technologie |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2777039A (en) * | 1954-06-29 | 1957-01-08 | Standard Coil Prod Co Inc | Resistor elements adapted for use in connection with printed circuits |
DE1064127B (de) * | 1956-02-04 | 1959-08-27 | Blaupunkt Werke Gmbh | Verfahren zur Bestueckung von sogenannten gedruckten Schaltungen mit Schaltungselementen |
AT237111B (de) * | 1961-12-27 | 1964-11-25 | Elettronica Metal Lux S P A | Verfahren zur Herstellung flacher, elektrischer Schaltelemente |
DE2126340C3 (de) * | 1971-05-24 | 1973-10-25 | Matsushita Electric Industrial Co., Ltd., Kadoma, Osaka (Japan) | Mit Elektroden versehener Dick schichtwiderstand |
US3768058A (en) * | 1971-07-22 | 1973-10-23 | Gen Electric | Metal oxide varistor with laterally spaced electrodes |
JPS5823921B2 (ja) * | 1978-02-10 | 1983-05-18 | 日本電気株式会社 | 電圧非直線抵抗器 |
DE3019969A1 (de) * | 1980-05-24 | 1981-12-03 | Philips Patentverwaltung Gmbh, 2000 Hamburg | Spannungsabhaengiger widerstand und verfahren zu seiner herstellung |
ATE34482T1 (de) * | 1984-07-31 | 1988-06-15 | Siemens Bauelemente Ohg | Varistor in chip-bauweise zur verwendung in gedruckten schaltungen und verfahren zu seiner herstellung. |
-
1984
- 1984-12-14 DE DE19843445698 patent/DE3445698A1/de active Granted
-
1985
- 1985-10-22 AT AT85113401T patent/ATE40765T1/de not_active IP Right Cessation
- 1985-10-22 EP EP85113401A patent/EP0184645B1/de not_active Expired
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006033691A1 (de) * | 2006-07-20 | 2008-01-31 | Epcos Ag | Widerstandselement mit PTC-Eigenschaften und hoher elektrischer und thermischer Leitfähigkeit |
US7902958B2 (en) | 2006-07-20 | 2011-03-08 | Epcos Ag | Resistor element with PTC properties and high electrical and thermal conductivity |
Also Published As
Publication number | Publication date |
---|---|
DE3445698C2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) | 1991-01-03 |
EP0184645A2 (de) | 1986-06-18 |
DE3445698A1 (de) | 1986-06-26 |
ATE40765T1 (de) | 1989-02-15 |
EP0184645A3 (en) | 1987-01-28 |
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