EP0179404A2 - Schleifwerkzeug - Google Patents
Schleifwerkzeug Download PDFInfo
- Publication number
- EP0179404A2 EP0179404A2 EP85113197A EP85113197A EP0179404A2 EP 0179404 A2 EP0179404 A2 EP 0179404A2 EP 85113197 A EP85113197 A EP 85113197A EP 85113197 A EP85113197 A EP 85113197A EP 0179404 A2 EP0179404 A2 EP 0179404A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- bond
- abrasive
- grinding tool
- filler
- grinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 32
- 239000010432 diamond Substances 0.000 claims abstract description 32
- 239000000945 filler Substances 0.000 claims abstract description 26
- 239000000314 lubricant Substances 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 14
- 239000007787 solid Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 10
- 229920000620 organic polymer Polymers 0.000 claims abstract description 8
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052582 BN Inorganic materials 0.000 claims description 5
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 5
- 229910017755 Cu-Sn Inorganic materials 0.000 claims description 2
- 229910017927 Cu—Sn Inorganic materials 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000011195 cermet Substances 0.000 abstract description 12
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 abstract description 9
- 239000006061 abrasive grain Substances 0.000 abstract description 7
- 239000000919 ceramic Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- -1 Cu-Sn alloy Chemical compound 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
Definitions
- the present invention relates to a grinding tool of the type in which the abrasive is diamond known as the hardest abrasive.
- cermet of titanium nitride which is a new species of ceramics. It is a new material having characteristics combining the properties of ceramics and metals, such as high hardness and heat resistance-characteristic of ceramics and toughness characteristic of metals. It is finding more uses as a material for high-performance cutting tools such as throwaway chips and reamers, in place of the conventional cemented carbides and old ceramics.
- a grinding tool made of diamond superabrasive grains has been in use for truing and sharpening the cutting tools made of cermet.
- it has the disadvantage of being poor in grinding efficiency and life because of the difficulties encountered in grinding the hard cutting material.
- the pressure and temperature at the grinding point are much higher than those which are experienced in the grinding of the conventional cemented carbide. This easily wears the superabrasive grains forming the cutting edge of the grinding tool, and in an extreme case, induces the crushing and releasing of the superabrasive grains.
- a grinding tool usually undergoes, before use, dressing to improve and keep its sharpness(free-cut performance). Dressing makes the cutting edge of the superabrasive grains project several tens of micron from the surface of the bond.
- the grinding tool is made up of diamond grains as the abrasive and an organic polymer such as phenolic resin or a metal such as Cu-Sn alloy, as the base material of the bond, and that the bond contains a solid film-forming lubricant and a filler of fine diamond grains having an average grain size smaller than one-third that of the diamond grains used as the abrasive.
- the di.amond grains used as the abrasive in this invention have a grain size of about 170 to 400 mesh, preferably 200 to 270 mesh, and the content of the abrasive in the bond is about 15 to 50 vol%, preferably 20 to 32 vol%.
- the diamond grains used as the filler of the bond should have a grain size smaller than one-third that of the diamond grains used as the abrasive, and preferably the grain size should be smaller than 20 p m(800 mesh).
- the content of the filler in the bond should be 3 to 30 vol%, preferably 4 to 10 vol%.
- the fine diamond grains incorporated into the bond improve the wear resistance of the bond. In addition, they positively grind and discharge the surface layer and chips of the work which would otherwise come into contact with the bond, whereby preventing loading. This is also effective in preventing the accumulation of friction heat and reducing the breaking down of abrasive grains.
- the filler produces a synergistic effect with the solid-film forming lubricant in greatly improving the ability to grind titanium nitride cermets.
- the grain size of the filler is larger than specified above, leading is more likely to occur. If the amount of the filler is excessively large, the amount of the bond decreases accordingly and the retention of the abrasive grains decreases, which shortens the life of the grinding tool.
- the solid film-forming lubricant is a known substance that forms and deposits a lubricating solid film on the friction surface of the bond.
- the one that can be used in this invention includes inorganic materials such as boron nitride of hexagonal system and tungsten disulfide.
- the amount of the solid film-forming lubricant in the bond is 3 to 20 vol%, preferably 5 to 10 vol%, and in the case of metal bond, it is 5 to 40 vol%, preferably 10 to 30 vol%.
- the total amount of the filler and lubricant is less than the above-mentioned lower limit, their effect is little, and in the opposite case, the amount of the base material of the bond is not enough to firmly retain the abrasive grains and the abrasive grains are easily released.
- the metal bond permits the incorporation of more lubricant than the organic polymer bond because the former has a greater capacity to retain abrasive grains than the latter.
- At least one of the diamond grains as the abrasive and those as the filler is preferable to coat at least one of the diamond grains as the abrasive and those as the filler with Cu or Ni for improving the retaining force and thermal conductivity of the diamond grains.
- Ten straight grinding wheels of the same shape(14A1 type, 150mm in diameter, 8 mm in width of abrasive layer) were prepared, each containing a varied kind and amount of filler in the bond. These wheels were used for wet surface grinding of the periphery of a titanium nitride(TiN) cermet chip (19.1 mm long, 19.1 mm wide, and 4.7 mm thick) under the same conditions (depth of cut : 0.03 mm, table traversing: 6 m/min, peripheral speed of wheel : 28.3 m/sec, coolant : chemical solution type).
- the life of the grinding wheel was evaluated in terms of grinding ratio G R which is the ratio of the volume of the ground TiN cermet to the volume of the worn grinding wheel.
- the sharpness of the grinding wheel was evaluated in terms of the input electric current required to perform grinding.
- the finishing quality was evaluated according to the presence or absence of chipping at the corners of the chip.
- the grinding wheels No. 4 and No. 8 in Table 1 are the typical diamond wheels containing 30 vol% of silicon carbide (SiC).
- the %G R and %A in Table 2 is a relative value compared with that of wheel No. 4 as the reference.
- tungsten disulfide a solid film-forming lubricant
- WS 2 tungsten disulfide
- finely divided diamond a filler
- the life of the wheel is 50 to 60% longer and the sharpness is 30 to 40% better than the reference wheel (No. 4). Improvement more than 100% was almost impossible even if the grain size and anount of the filler were changed.
- the wheel No. 10 containing no fillers in the metal bond caused large chipping to the cermet chip.
- the wheels (No. 1, No. 2 and No. 3) of this invention which contain both tungsten disulfide and finely divided diamond as a filler are greatly improved in life (G R ) and sharpness and provide the best finishing surface among the wheels examined.
- This experimental result shows that the synergistic effect of the above two fillers is obtained.
- the life was extended more than six times and the sharpness was improved nearly 60%.
- the grinding wheels of this invention can be produced with the existing equipment and technology for the conventional standard resin bond diamond wheels or metal bond diamond wheels.
- polyimide resin can be used as the organic polymer for the bond in place of phenolic resin.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59221410A JPS61100352A (ja) | 1984-10-22 | 1984-10-22 | 研削工具 |
JP221410/84 | 1984-10-22 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0179404A2 true EP0179404A2 (de) | 1986-04-30 |
EP0179404A3 EP0179404A3 (en) | 1987-04-29 |
EP0179404B1 EP0179404B1 (de) | 1990-05-23 |
Family
ID=16766299
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85113197A Expired EP0179404B1 (de) | 1984-10-22 | 1985-10-17 | Schleifwerkzeug |
Country Status (4)
Country | Link |
---|---|
US (1) | US4671021A (de) |
EP (1) | EP0179404B1 (de) |
JP (1) | JPS61100352A (de) |
DE (1) | DE3577819D1 (de) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2688730A1 (fr) * | 1992-03-19 | 1993-09-24 | Peugeot | Rodoir perfectionne. |
DE19708880A1 (de) * | 1997-03-05 | 1998-09-10 | Widia Gmbh | Schneideinsatz zum Zerspanen |
CN105328592A (zh) * | 2015-11-09 | 2016-02-17 | 无锡市锡山区仁景模具厂 | 耐用型切割机砂轮 |
CN105500226A (zh) * | 2015-12-28 | 2016-04-20 | 常熟市尚高机械设备有限公司 | 一种新型超硬磨料砂轮 |
CN108818331A (zh) * | 2018-07-10 | 2018-11-16 | 东北大学 | 一种青铜基cbn砂轮及其制备方法 |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS637269A (ja) * | 1986-06-24 | 1988-01-13 | Brother Ind Ltd | 焼結用加熱炉 |
JPH061325Y2 (ja) * | 1986-07-29 | 1994-01-12 | 三菱マテリアル株式会社 | 電鋳薄刃砥石 |
DE3706868A1 (de) * | 1986-07-30 | 1988-02-11 | Winter & Sohn Ernst | Abrichtwerkzeug fuer schleifscheiben |
JPS6374567A (ja) * | 1986-09-18 | 1988-04-05 | Micron Seimitsu Kk | Cbn研削砥石 |
DE3811584A1 (de) * | 1988-04-07 | 1989-10-19 | Winter & Sohn Ernst | Schleifscheibe zum tiefschleifen |
US5106392A (en) * | 1991-03-14 | 1992-04-21 | General Electric Company | Multigrain abrasive particles |
US5211726A (en) * | 1991-03-14 | 1993-05-18 | General Electric Company | Products and process for making multigrain abrasive compacts |
HUT62831A (en) * | 1991-09-12 | 1993-06-28 | Gen Electric | Method for producing covered cubed leather-nitride abrasive grain, abrasive grain and grinding tool by using the same |
ATE223518T1 (de) * | 1994-03-17 | 2002-09-15 | Westaim Corp | Überzüge mit niedriger reibung auf der basis von kobalt auf titan |
FR2718379B3 (fr) * | 1994-04-12 | 1996-05-24 | Norton Sa | Meules super abrasives. |
US5637388A (en) * | 1995-08-28 | 1997-06-10 | Xerox Corporation | Layered resinoid/diamond blade for precision cutting operations and method of manufacturing same |
EP0786506B1 (de) | 1996-01-26 | 2003-04-23 | General Electric Company | Beschichtete Schleifmittel für abrasive Werkzeuge |
US6056795A (en) * | 1998-10-23 | 2000-05-02 | Norton Company | Stiffly bonded thin abrasive wheel |
US6200208B1 (en) | 1999-01-07 | 2001-03-13 | Norton Company | Superabrasive wheel with active bond |
WO2004011020A1 (en) * | 2002-07-30 | 2004-02-05 | Unova Ip Corp. | Segmented superabrasive grinding device |
JP2004090159A (ja) * | 2002-08-30 | 2004-03-25 | Ube Ind Ltd | 耐熱性樹脂結合砥石及びその製法 |
JP2010099821A (ja) * | 2008-10-24 | 2010-05-06 | Hideo Nakagawa | 劣化したスローアウェイ・バイトの先端刃部r(ノーズアールと呼ばれる)と直線刃部の研磨ができる再生研磨装置 |
US8821606B2 (en) * | 2009-07-21 | 2014-09-02 | Honda Motor Co., Ltd. | Metal bonded grinding stone, and method of manufacturing the same |
JP2013526440A (ja) | 2010-05-25 | 2013-06-24 | サン−ゴバン パフォーマンス プラスティックス コーポレイション | 液体シリコーンゴムのインサート成形のためのポジティブシャットオフを形成するポリマーシール用のシステム、方法および装置 |
TWI453089B (zh) | 2010-08-16 | 2014-09-21 | Saint Gobain Abrasives Inc | 對包含超級磨料材料的工件進行磨削之方法 |
TWI454342B (zh) | 2010-08-16 | 2014-10-01 | Saint Gobain Abrasives Inc | 用於對超級磨料工件進行磨削之磨料物品 |
TW201504416A (zh) * | 2011-06-30 | 2015-02-01 | Saint Gobain Abrasives Inc | 磨料物品及製造方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2418529A (en) * | 1944-12-04 | 1947-04-08 | Stern Albert | Embrittled silver solder bonded abrasive |
JPS5248890A (en) * | 1975-10-17 | 1977-04-19 | Inoue Japax Res Inc | Method of fabricating electrolytic grinding grindstone |
SU931444A1 (ru) * | 1980-06-26 | 1982-05-30 | Предприятие П/Я Р-6670 | Масса дл изготовлени алмазного инструмента |
EP0071022A2 (de) * | 1981-07-24 | 1983-02-09 | Norton Company | Schleifscheibe |
EP0130542A1 (de) * | 1983-06-27 | 1985-01-09 | Kabushiki Kaisha Toshiba | Schleifscheibe und Verfahren zu ihrer Herstellung |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2258774A (en) * | 1939-01-24 | 1941-10-14 | Raybestos Manhattan Inc | Manufacture of abrasive products |
US3402035A (en) * | 1965-12-07 | 1968-09-17 | Thomas J. Martin | Abrasive wheel having a metal coated graphite lubricant therein |
JPS5138192A (en) * | 1974-09-27 | 1976-03-30 | Osaka Diamond Ind | Daiyamondo mataha ritsuhoshochitsukahosotoishi |
JPS5139398A (ja) * | 1974-09-30 | 1976-04-01 | Hitachi Ltd | Torichiumunochozohoho |
JPS5228089A (en) * | 1975-08-28 | 1977-03-02 | Nippon Carbon Co Ltd | Abrasive and grinding material |
JPS5244478A (en) * | 1975-10-04 | 1977-04-07 | Tsuyoshi Kato | Adjustment device for multi-purpose deformed forming |
JPS538950A (en) * | 1976-07-12 | 1978-01-26 | Mitsubishi Heavy Ind Ltd | Derrick cargo handling gear |
JPS5652181A (en) * | 1979-10-02 | 1981-05-11 | Asahi Daiyamondo Kogyo Kk | Diamond grindstone for grinding hardly grindable material |
JPS5796780A (en) * | 1980-12-02 | 1982-06-16 | Katsuhiro Segawa | Abrasive |
-
1984
- 1984-10-22 JP JP59221410A patent/JPS61100352A/ja active Pending
-
1985
- 1985-10-17 DE DE8585113197T patent/DE3577819D1/de not_active Expired - Lifetime
- 1985-10-17 EP EP85113197A patent/EP0179404B1/de not_active Expired
- 1985-10-21 US US06/789,770 patent/US4671021A/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2418529A (en) * | 1944-12-04 | 1947-04-08 | Stern Albert | Embrittled silver solder bonded abrasive |
JPS5248890A (en) * | 1975-10-17 | 1977-04-19 | Inoue Japax Res Inc | Method of fabricating electrolytic grinding grindstone |
SU931444A1 (ru) * | 1980-06-26 | 1982-05-30 | Предприятие П/Я Р-6670 | Масса дл изготовлени алмазного инструмента |
EP0071022A2 (de) * | 1981-07-24 | 1983-02-09 | Norton Company | Schleifscheibe |
EP0130542A1 (de) * | 1983-06-27 | 1985-01-09 | Kabushiki Kaisha Toshiba | Schleifscheibe und Verfahren zu ihrer Herstellung |
Non-Patent Citations (2)
Title |
---|
PATENTS ABSTRACTS OF JAPAN, vol. 1, no. 113 (M-38), 29th September 1977, page 3410 M 77; & JP-A-52 48 890 (INOUE JAPAX KENKYUSHO K.K.) 19-04-1977 * |
SOVIET INVENTIONS ILLUSTRATED, Week K14, 18th May 1983, abstract no. 34007, Derwent Publications Ltd.; & SU-A-931 444 (V.A. ZASOSOV) 30-05-1982 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2688730A1 (fr) * | 1992-03-19 | 1993-09-24 | Peugeot | Rodoir perfectionne. |
DE19708880A1 (de) * | 1997-03-05 | 1998-09-10 | Widia Gmbh | Schneideinsatz zum Zerspanen |
CN105328592A (zh) * | 2015-11-09 | 2016-02-17 | 无锡市锡山区仁景模具厂 | 耐用型切割机砂轮 |
CN105500226A (zh) * | 2015-12-28 | 2016-04-20 | 常熟市尚高机械设备有限公司 | 一种新型超硬磨料砂轮 |
CN108818331A (zh) * | 2018-07-10 | 2018-11-16 | 东北大学 | 一种青铜基cbn砂轮及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
DE3577819D1 (de) | 1990-06-28 |
JPS61100352A (ja) | 1986-05-19 |
EP0179404B1 (de) | 1990-05-23 |
US4671021A (en) | 1987-06-09 |
EP0179404A3 (en) | 1987-04-29 |
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