EP0173107B1 - Verfahren zur Herstellung von Reformerfeed und Heizöl oder Diesel aus Kohle - Google Patents
Verfahren zur Herstellung von Reformerfeed und Heizöl oder Diesel aus Kohle Download PDFInfo
- Publication number
- EP0173107B1 EP0173107B1 EP85109669A EP85109669A EP0173107B1 EP 0173107 B1 EP0173107 B1 EP 0173107B1 EP 85109669 A EP85109669 A EP 85109669A EP 85109669 A EP85109669 A EP 85109669A EP 0173107 B1 EP0173107 B1 EP 0173107B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- phase hydrogenation
- liquid
- oil
- phase
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 31
- 239000003245 coal Substances 0.000 title claims description 9
- 239000002283 diesel fuel Substances 0.000 title claims description 4
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000000295 fuel oil Substances 0.000 title 1
- 239000007789 gas Substances 0.000 claims description 96
- 238000005984 hydrogenation reaction Methods 0.000 claims description 80
- 229910052739 hydrogen Inorganic materials 0.000 claims description 42
- 239000001257 hydrogen Substances 0.000 claims description 42
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 39
- 239000010742 number 1 fuel oil Substances 0.000 claims description 23
- 239000003921 oil Substances 0.000 claims description 16
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- 238000010791 quenching Methods 0.000 claims description 8
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 6
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 6
- 150000002431 hydrogen Chemical class 0.000 claims description 6
- 229910000037 hydrogen sulfide Inorganic materials 0.000 claims description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 5
- 229910021529 ammonia Inorganic materials 0.000 claims description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- 239000012071 phase Substances 0.000 claims 23
- 239000007791 liquid phase Substances 0.000 claims 16
- 239000002002 slurry Substances 0.000 claims 2
- 239000002912 waste gas Substances 0.000 claims 2
- 239000013543 active substance Substances 0.000 claims 1
- 239000000356 contaminant Substances 0.000 claims 1
- 238000004821 distillation Methods 0.000 claims 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 claims 1
- 238000004064 recycling Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 claims 1
- 229910001868 water Inorganic materials 0.000 claims 1
- 239000000047 product Substances 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000005360 mashing Methods 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910003296 Ni-Mo Inorganic materials 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011269 tar Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/002—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal in combination with oil conversion- or refining processes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
Definitions
- the invention relates to a method for producing reformer feed and heating oil or diesel from coal in a bottom phase hydrogenation and a subsequent catalytic gas phase hydrogenation of the type specified in the preamble of claim 1.
- DE-PS 900 214 describes how, in a process for removing foreign gases from the cycle gas, the high-pressure catalytic hydrogenation of coal, pitch, tars, oils, coal extracts or similar products, consisting of a sump and gas phase system, without the aid of a special washer system ,
- the liquid reaction product of the gas phase chambers is used directly in the gas phase chamber system as a washing liquid for the gas circuit of the sump phase chamber systems contaminated by gaseous hydrocarbons, nitrogen and carbon monoxide, the sump and gas phase circuits being connected on the pressure and suction sides via a circulation pump system and all the hydrogen in the common cycle is given.
- all of the hydrogen is fed to the gas phase chambers and the difference between the total gas requirement of the gas phase chambers and the hydrogen added is taken from the pressure side of the common circuit and thus washed from the impurities in the gas phase.
- the object of the invention is to enable a lowering of the operating pressures required in gas phase hydrogenation to approximately 50-200 bar and to significantly reduce the hydrogen consumption compared to the known method which works in the gas phase hydrogenation at hydrogen partial pressures of over 300 bar.
- the hydrogenation gas processed in the gas phase hydrogenation represents a hydrogenation gas which is suitable for the bottom phase hydrogenation in quantitative and qualitative terms and which is largely free in particular of the impurities carbon monoxide, carbon dioxide, but also hydrogen sulfide and ammonia.
- the amount of hydrogen made available by this is sufficient to cover the theoretically necessary hydrogen consumption in the bottom phase hydrogenation.
- the inventive method is further developed in that the total pressure in the gas phase hydrogenation is designed to be lower than the pressure in the bottom phase hydrogenation.
- Another object of the invention is to design the circuit of the gas circuits in a method according to the preamble of claim 1 in such a way that the temperature in the gas phase reactor can be regulated.
- this further object is achieved in that the total fresh hydrogen stream is divided into a subset which is fed to the gas phase feed before entering the gas phase hydrogenation and the remaining subset which is conducted as quench gas for temperature control in the gas phase hydrogenation (claim 3).
- the pressure in the gas phase is at least about 50 bar lower than the pressure used in the bottom phase or the bottom phase is operated at a pressure of 100 to 400 bar and the gas phase at a pressure of 50 to 200 bar .
- the integrated coal oil refining provided by the method according to the invention is characterized in particular by a special switching of the gas circuits for the gas phase and the sump phase, in that a cycle gas system is only provided in the sump phase or additionally in the gas phase, but separately from the sump phase and fresh hydrogen only the gas phase hydrogenation is supplied, moreover by a substantial reduction in the pressure required in the gas phase hydrogenation compared to the known method.
- 2500 m3 of hydrogen are required to produce and process 1 t of coal oil.
- a quantity ratio of hydrogen to oil of 2500 m 3 / t of coal oil in the gas phase and a chemical hydrogen consumption of, for example, 500 m 3 / t of coal oil 2000 m 3 of hydrogen can be released from the impurities carbon monoxide and carbon dioxide, but also hydrogen sulfide, ammonia and the like is largely free to be released for the bottom phase hydrogenation, so that this provides an amount of hydrogen that is still above the theoretically necessary hydrogen consumption of the bottom phase hydrogenation.
- the pure high-pressure hydrogen used in the process according to the invention which at coupled processing of the coal oil contained interfering components H 2 0, NH 3 , H 2 S, CO, C0 2 and which also does not contain the hydrogen partial pressure reducing C1 to C 4 gases, causes the catalyst in gas phase hydrogenation to work much more selectively.
- the pressure reduction made possible according to the invention in the stage of gas phase hydrogenation in comparison to the process of further processing of the coal oil according to the prior art has favorable effects on the technical effort required and thus on the investment cost requirement.
- the reduced pressure also leads to less through-hydrogenation of the coal oil.
- the absence of the interfering components CO and C0 2 results in reduced hydrogen consumption, since these would be hydrogenated to hydrocarbons.
- the light oil obtained by the process according to the invention has reached the reformer feed quality and, after reforming, has excellent motor properties such as. B. a high research octane number and a high engine octane number.
- the medium oil has met the quality of a heating oil or diesel fuel.
- the quantitative ratio of hydrogen to coal oil when adding the fresh hydrogen used in the gas phase hydrogenation is 1000 to 5000, preferably 1500 to 3000 m 3 / t coal oil (claim 8).
- the outflow of the gas phase hydrogenation is cooled according to claim 9 in an energy-efficient manner by heat exchange with the oncoming gas phase hydrogenation subjected to coal oil, with a corresponding heating of the coal oil to be used taking place.
- the operating temperature can also be kept constant by partially dissipating the heat of hydrogenation and regulating the heating of the fresh hydrogen and the coal oil.
- a further advantageous embodiment of the method according to the invention is to cool the effluent from the bottom phase hydrogenation after removal of the residue-containing fraction by heat exchange with the mash used, and to further cool it after separating off the fraction serving as mashing oil, the discharge of a waste water containing ammonia and hydrogen sulfide in particular is carried out and the cycle gas, which contains mainly carbon monoxide, carbon dioxide and volatile hydrocarbons and mainly hydrogen, is subjected to an oil wash at about 50 ° C. to room temperature under system pressure or after relaxation.
- the liquid fraction obtained as coal oil can be further expanded before being fed into the gas phase hydrogenation and separated from the resulting gaseous constituents, after which they may be brought back to the pressure required for the gas phase hydrogenation becomes.
- the cycle gas of the bottom phase is preheated according to claim 12 in an energy-efficient manner together with the mash by heat exchange with the effluent obtained after removal of the residue-containing fraction from the bottom phase hydrogenation.
- 0.50 t of the coal oil produced in the process are passed via line 1 after heating by heat exchange in heat exchanger 2 with 1250 m 3 of fresh hydrogen via a top heater 4 and via line 5 via the gas phase catalyst fixedly arranged in the gas phase reactor 6.
- the gas phase catalyst is a commercially available refining contact based on Ni-Mo aluminum oxide.
- the cycle gas is fed to the bottom phase hydrogenation via a corresponding compression stage, compressor 15.
- the mash produced from ground coal with a fraction branched off from the effluent from the bottom phase hydrogenation is further heated and compressed in a furnace 19 after compression by means of a high-pressure pump 16 and after combination with the compressed recycle gas via line 17 and heat exchanger 18 in the heat exchange with the residue-free effluent from the bottom phase hydrogenation fed to the bottom phase hydrogenation in reactor 20.
- the product leaving the bottom phase reactor 20 then passes through a hot separator 21, from which a stream containing solids is discharged via line 22, which is worked up further.
- the supplied mash from an intermediate separator 23 removes the fraction serving as mashing oil, line 24, from the solid-free products leaving the head in the hot separator 21.
- a cooler 25 is further cooled to about 50 ° C to room temperature and in a separating device 26 into a waste water, line 27, a gaseous stream, line 28, which flows through a gas scrubber 29 with discharge of an exhaust gas, line 30, to the recycle gas 14, is given and produced coal oil separated, which after partial relaxation over a Throttle valve and line 1, as indicated above, the gas phase hydrogenation is supplied.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3428783 | 1984-08-04 | ||
DE3428783A DE3428783C2 (de) | 1984-08-04 | 1984-08-04 | Verfahren zur Herstellung von Reformerfeed und Heizöl oder Diesel aus Kohle |
DE3516084 | 1985-05-04 | ||
DE3516084 | 1985-05-04 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0173107A1 EP0173107A1 (de) | 1986-03-05 |
EP0173107B1 true EP0173107B1 (de) | 1989-02-01 |
Family
ID=25823581
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85109669A Expired EP0173107B1 (de) | 1984-08-04 | 1985-08-01 | Verfahren zur Herstellung von Reformerfeed und Heizöl oder Diesel aus Kohle |
Country Status (9)
Country | Link |
---|---|
US (1) | US4639310A (pl) |
EP (1) | EP0173107B1 (pl) |
CN (1) | CN1003375B (pl) |
AU (1) | AU576714B2 (pl) |
BR (1) | BR8503655A (pl) |
CA (1) | CA1238287A (pl) |
DE (1) | DE3568056D1 (pl) |
PL (1) | PL145304B1 (pl) |
SU (1) | SU1563596A3 (pl) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4569749A (en) * | 1984-08-20 | 1986-02-11 | Gulf Research & Development Company | Coal liquefaction process |
US4795841A (en) * | 1987-04-02 | 1989-01-03 | Elliott Douglas C | Process for upgrading biomass pyrolyzates |
DE3741105A1 (de) * | 1987-12-04 | 1989-06-15 | Veba Oel Entwicklungs Gmbh | Verfahren zur hydrierung fluessiger kohlenstoffhaltiger einsatzstoffe |
US20090232725A1 (en) * | 2007-11-23 | 2009-09-17 | Sherman Aaron | Flow rate of gas in fluidized bed during conversion of carbon based material to natural gas and activated carbon |
US9688934B2 (en) * | 2007-11-23 | 2017-06-27 | Bixby Energy Systems, Inc. | Process for and processor of natural gas and activated carbon together with blower |
WO2009067266A1 (en) * | 2007-11-23 | 2009-05-28 | Robert Walker | Apparatus and method for converting carbonacious material containing hydrogen deficient carbon into diesel fuel |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3652446A (en) * | 1969-11-17 | 1972-03-28 | Exxon Research Engineering Co | Combination process for liquefaction of coal and catalytic cracking of selected fractions thereof |
US3755137A (en) * | 1971-03-24 | 1973-08-28 | Hydrocarbon Research Inc | Multi-stage ebullated bed coal-oil hydrogenation and hydrocracking process |
US3892654A (en) * | 1974-03-04 | 1975-07-01 | Us Interior | Dual temperature coal solvation process |
US4048054A (en) * | 1976-07-23 | 1977-09-13 | Exxon Research And Engineering Company | Liquefaction of coal |
US4045328A (en) * | 1976-07-23 | 1977-08-30 | Exxon Research And Engineering Company | Production of hydrogenated coal liquids |
US4189371A (en) * | 1976-08-20 | 1980-02-19 | Exxon Research & Engineering Co. | Multiple-stage hydrogen-donor coal liquefaction process |
US4111788A (en) * | 1976-09-23 | 1978-09-05 | Hydrocarbon Research, Inc. | Staged hydrogenation of low rank coal |
US4123347A (en) * | 1976-12-22 | 1978-10-31 | Exxon Research & Engineering Co. | Coal liquefaction process |
US4330391A (en) * | 1976-12-27 | 1982-05-18 | Chevron Research Company | Coal liquefaction process |
US4330389A (en) * | 1976-12-27 | 1982-05-18 | Chevron Research Company | Coal liquefaction process |
US4222844A (en) * | 1978-05-08 | 1980-09-16 | Exxon Research & Engineering Co. | Use of once-through treat gas to remove the heat of reaction in solvent hydrogenation processes |
US4159236A (en) * | 1978-05-12 | 1979-06-26 | Gulf Oil Corporation | Method for combining coal liquefaction and gasification processes |
US4338182A (en) * | 1978-10-13 | 1982-07-06 | Exxon Research & Engineering Co. | Multiple-stage hydrogen-donor coal liquefaction |
US4452688A (en) * | 1979-09-04 | 1984-06-05 | Electric Power Research Institute | Integrated coal liquefication process |
US4300996A (en) * | 1979-12-26 | 1981-11-17 | Chevron Research Company | Three-stage coal liquefaction process |
US4410414A (en) * | 1980-01-18 | 1983-10-18 | Hybrid Energy Systems, Inc. | Method for hydroconversion of solid carbonaceous materials |
US4322283A (en) * | 1980-09-04 | 1982-03-30 | Exxon Research & Engineering Co. | Coal conversion in the presence of added hydrogen sulfide |
US4485008A (en) * | 1980-12-05 | 1984-11-27 | Exxon Research And Engineering Co. | Liquefaction process |
US4400263A (en) * | 1981-02-09 | 1983-08-23 | Hri, Inc. | H-Coal process and plant design |
DE3105030A1 (de) * | 1981-02-12 | 1982-09-02 | Basf Ag, 6700 Ludwigshafen | Verfahren zur kontinuierlichen herstellung von kohlenwasserstoffoelen aus kohle durch druckhydrierung in zwei stufen |
-
1985
- 1985-06-28 CA CA000485967A patent/CA1238287A/en not_active Expired
- 1985-07-18 AU AU45154/85A patent/AU576714B2/en not_active Ceased
- 1985-08-01 DE DE8585109669T patent/DE3568056D1/de not_active Expired
- 1985-08-01 EP EP85109669A patent/EP0173107B1/de not_active Expired
- 1985-08-01 PL PL1985254799A patent/PL145304B1/pl unknown
- 1985-08-02 US US06/761,681 patent/US4639310A/en not_active Expired - Fee Related
- 1985-08-02 BR BR8503655A patent/BR8503655A/pt unknown
- 1985-08-02 SU SU853942405A patent/SU1563596A3/ru active
- 1985-10-30 CN CN85108007.3A patent/CN1003375B/zh not_active Expired
Also Published As
Publication number | Publication date |
---|---|
AU4515485A (en) | 1986-02-06 |
EP0173107A1 (de) | 1986-03-05 |
DE3568056D1 (en) | 1989-03-16 |
CN85108007A (zh) | 1986-10-29 |
CA1238287A (en) | 1988-06-21 |
PL145304B1 (en) | 1988-08-31 |
CN1003375B (zh) | 1989-02-22 |
SU1563596A3 (ru) | 1990-05-07 |
PL254799A1 (en) | 1986-06-17 |
US4639310A (en) | 1987-01-27 |
AU576714B2 (en) | 1988-09-01 |
BR8503655A (pt) | 1986-05-06 |
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