EP0169152A1 - Modulartiger Kathodenblock und Kathode mit geringem Spannungsverlust für Hall-Heroult-Elektrolyseöfen - Google Patents
Modulartiger Kathodenblock und Kathode mit geringem Spannungsverlust für Hall-Heroult-Elektrolyseöfen Download PDFInfo
- Publication number
- EP0169152A1 EP0169152A1 EP85420107A EP85420107A EP0169152A1 EP 0169152 A1 EP0169152 A1 EP 0169152A1 EP 85420107 A EP85420107 A EP 85420107A EP 85420107 A EP85420107 A EP 85420107A EP 0169152 A1 EP0169152 A1 EP 0169152A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cathode
- carbonaceous
- block
- blocks
- width
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 10
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 28
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000009626 Hall-Héroult process Methods 0.000 claims abstract description 6
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 1
- 239000010936 titanium Substances 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- 239000004411 aluminium Substances 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 14
- 229910052799 carbon Inorganic materials 0.000 description 11
- 229910002804 graphite Inorganic materials 0.000 description 11
- 239000010439 graphite Substances 0.000 description 11
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 description 7
- 229910033181 TiB2 Inorganic materials 0.000 description 7
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 6
- 239000003830 anthracite Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004020 conductor Substances 0.000 description 4
- 230000008595 infiltration Effects 0.000 description 4
- 238000001764 infiltration Methods 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003313 weakening effect Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 241001644893 Entandrophragma utile Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 244000245420 ail Species 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910001610 cryolite Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000013213 extrapolation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
Definitions
- the present invention relates to cathode blocks with a low voltage drop, intended for tanks for the production of aluminum by electrolysis of alumina dissolved in molten cryolite, according to the Hall-Héroult process. It also relates to cathodes formed from these modular cathode blocks.
- the cathode of a Hall-Héroult electrolysis tank is formed by the juxtaposition of a set of carbonaceous blocks, provided, at their lower base, with one (or sometimes two) open groove (s) in which are sealed, generally by casting, steel bars of square, rectangular or circular section, on which are connected the connecting conductors between the successive tanks forming a series.
- These blocks are generally joined by a carbonaceous paste known as pot lining paste, not very conductive of the current, and the thickness of which is several centimeters.
- the shape of the section of the sealed part can be either circular or rectangular.
- carbon blocks with two narrow grooves are also used which have the advantage of increasing the contact surface for sealing without weakening the block too much when it is subjected to the thermal stresses of the electrolyser. A minimum distance must then be observed between the edge of the block and the nearest groove, which limits the possible cross-section of the steel bars.
- the construction of the cathode is always carried out by placing the blocks parallel to the short side of the metal box, so that the cathode outlets (ends of the iron bars which protrude outside the box, and on which the connecting conductors between tanks are connected), are always on the long side of the tank, that the tanks are arranged lengthwise or crosswise with respect to the axis of the series.
- the present invention is based on a new design of cathodes which can be described as "modular", because it adapts, by varying the number of modules, to any size of tank which is an integer multiple of the dimensions of the module .
- It relates to a carbonaceous cathode block, with a low voltage drop, intended for cells for the production of aluminum by electrolysis according to the Hall-Héroult process, these cells comprising a parallelepipedal metal box supporting a cathode on which the water table is formed.
- this cathode being constituted by the juxtaposition of parallelepipedal carbon blocks, of elongated shape, having a ratio of the length of the major axis to width at least equal to two, and in which is cut at least one groove in which a bar is sealed steel arranged parallel to the short side of the box and which is connected to at least one cathode collector, characterized in that the sealing grooves are cut in the direction perpendicular to the major axis of the block, which is itself arranged parallel to the large side of the cabinet.
- a cathode half-module By associating, by gluing on a large lateral face, a first cathode block, with at least a second block, a cathode half-module is formed, the width of which corresponds to the half width of the cathode.
- a cathode module By combining two half-modules, by a means such as bonding, a cathode module is formed, the width of which corresponds to the width of the cathode.
- Another object of the same invention is a carbon cathode, for the production of aluminum according to the Hall-Héroult process, characterized in that it consists of the juxtaposition, on the same plane, of at least two cathode modules, the connection between the successive modules being ensured by known means such as a carbonaceous paste joint.
- FIG. 1 shows schematically and partially in plan the cathode of an electrolytic cell according to the current technique.
- the cathode blocks (1) are arranged parallel to the short side (2) of the metal box which supports the cathode of the electrolysis tank.
- These blocks are of elongated parallelepiped shape with a long axis AA ′, the height h and the width 1 generally being of the order of 300 to 700 mm, and the length of the order of 2 meters and beyond.
- the length to width ratio is, in most cases, greater than 2 and can reach 4 to 8.
- the height and width are often in a ratio little different from 1.
- each block (1) comprises two bars (3) often each consisting, in practice, of two half-bars (3A) and (3B) which may or may not be joined in their central part. (4). At their end (5), on the outside, the cathode bars are connected to one or more lateral conductors such as (6) connected to the anode frame of the next tank in the series. The bars are most often sealed with cast iron in one or two longitudinal grooves (7) of the block (1).
- the successive cathode blocks are sealed by a hot-grouted pot lining joint (8), which seals the entire cathode against infiltration of liquid aluminum and molten electrolyte, sealing on which the life of the tank closely depends.
- the cathode blocks (10) are arranged so that their major axis AA 'is parallel to the long side (11) of the box and to its major axis XX'.
- the cathode bars (3) and the outlets (5), as well as the collector (6) keep the same arrangement, but the grooves (12) are now cut across the cathode block, parallel to its short side, therefore perpendicular to its major axis AA '.
- Each "cathode half-module” is constituted by the association of two blocks (10A) and (10B) previously assembled by a means such as gluing (9), the positioning and sealing of the cathode bars being effected by the usual processes such as sealing with cast iron or, more rarely, carbonaceous paste.
- the two half-modules (10A - 10B) and (10C - 10D) are grouted in the usual way, by pot lining (13), or preferably by gluing. This jointing can be carried out before or after installation in the box.
- This first cathode module is then completed by n identical modules joined by pot lining (8), depending on the type of tank.
- a cathode for a 180,000 amp cell for example, can be constructed from three successive modules. Although half modules have been described, each consisting of two blocks, this example does not constitute a limitation of the invention.
- Each of the two blocks constituting a cathode half-module (10A) and (10B) can be of identical composition, that is to say obtained from the same carbonaceous paste, or of different composition, so as to give one of them has special properties, for example a different thermal or electrical conductivity.
- the external block (10A) can, for example, be of the conventional type (pitch + anthracite grains), having at 900 ° C an electrical resistivity of the order of 4.4.10 -3 ⁇ cm and a thermal conductivity ⁇ of about 0.03 W / cm / ° C, while the inner block (10B) can be of the "semi-graphite" type, having at 900 ° C, an electrical resistivity of 2.8.10 -3 ⁇ cm and a thermal conductivity IL of 0.23 W / cm / ° C.
- the external block (10A) can itself be made up of two parts, the external part (10E) being made of material with relatively low thermal conductivity, so as to reduce the heat flow drained towards the outside by the carbon blocks and thus improve the thermal balance of the electrolyser.
- sections of the sealing grooves (12) can all be of equal width, or some, in particular those of the ends, can be different, for example in order to have a constant spacing between the holes provided in the side wall of the box, through which the cathode bars exit.
- the cathode blocks constituting the cathode it is possible, on at least part of the surface of the cathode blocks constituting the cathode, to incorporate a substance which makes them wettable by liquid aluminum. This incorporation can be superficial or concern all or part of the cathode blocks.
- the invention has been implemented on several tanks of a series operating under 180,000 amperes, by constituting the cathode from half-modules consisting of two "semi-graphite" blocks in accordance with the drawing in FIG. 5C.
- the maximum gain obtained is 61 mV, which corresponds to almost 200 kWh less per tonne of aluminum produced. This gain was obtained for half by the use of “semi-graphite” blocks with lower resistivity, and for half by the implementation of the invention of modular cathode block.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Electroplating Methods And Accessories (AREA)
- Prevention Of Electric Corrosion (AREA)
- Emergency Protection Circuit Devices (AREA)
- Ignition Installations For Internal Combustion Engines (AREA)
- Electron Sources, Ion Sources (AREA)
- Gasket Seals (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
- Ceramic Products (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85420107T ATE30746T1 (de) | 1984-06-13 | 1985-06-11 | Modulartiger kathodenblock und kathode mit geringem spannungsverlust fuer hall-heroultelektrolyse¯fen. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8410557A FR2566002B1 (fr) | 1984-06-13 | 1984-06-13 | Bloc cathodique modulaire et cathode a faible chute de tension pour cuves d'electrolyse hall-heroult |
FR8410557 | 1984-06-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0169152A1 true EP0169152A1 (de) | 1986-01-22 |
EP0169152B1 EP0169152B1 (de) | 1987-11-11 |
Family
ID=9305754
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85420107A Expired EP0169152B1 (de) | 1984-06-13 | 1985-06-11 | Modulartiger Kathodenblock und Kathode mit geringem Spannungsverlust für Hall-Heroult-Elektrolyseöfen |
Country Status (20)
Country | Link |
---|---|
US (1) | US4605481A (de) |
EP (1) | EP0169152B1 (de) |
JP (1) | JPS6144192A (de) |
CN (1) | CN85104565A (de) |
AT (1) | ATE30746T1 (de) |
AU (1) | AU568748B2 (de) |
BR (1) | BR8502797A (de) |
DE (1) | DE3560953D1 (de) |
ES (1) | ES8604318A1 (de) |
FR (1) | FR2566002B1 (de) |
GR (1) | GR851407B (de) |
HU (1) | HU192227B (de) |
IS (1) | IS1290B6 (de) |
NO (1) | NO852366L (de) |
OA (1) | OA08034A (de) |
PL (1) | PL253887A1 (de) |
RO (1) | RO92424B (de) |
SU (1) | SU1342427A3 (de) |
YU (1) | YU96685A (de) |
ZA (1) | ZA854425B (de) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2606428B1 (fr) * | 1986-11-10 | 1989-02-03 | Pechiney Aluminium | Procede et dispositif de scellement, sous precontrainte, de barres cathodiques |
US5286359A (en) * | 1991-05-20 | 1994-02-15 | Reynolds Metals Company | Alumina reduction cell |
NO20053072D0 (no) * | 2005-06-22 | 2005-06-22 | Norsk Hydro As | Fremgangsmate og anordning for aluminium produksjon. |
DE102010041081B4 (de) * | 2010-09-20 | 2015-10-29 | Sgl Carbon Se | Kathode für Elektrolysezellen |
DE102011004013A1 (de) * | 2011-02-11 | 2012-08-16 | Sgl Carbon Se | Graphitierter Kathodenblock mit einer abrasionsbeständigen Oberfläche |
DE102011004014A1 (de) * | 2011-02-11 | 2012-08-16 | Sgl Carbon Se | Kathodenblock mit einer Hartstoff enthaltenden Deckschicht |
EP2650404B1 (de) | 2012-04-12 | 2018-01-10 | SGL CFL CE GmbH | Elektrolysezelle, insbesondere zur Herstellung von Aluminium |
EP2931945A1 (de) * | 2012-12-13 | 2015-10-21 | SGL Carbon SE | Seitenstein für eine wand in einer elektrolysezelle zur reduzierung von aluminum |
CN110760887B (zh) * | 2019-11-27 | 2020-07-31 | 镇江慧诚新材料科技有限公司 | 氧铝联产电解用的电极结构 |
CN111390065B (zh) * | 2020-03-24 | 2021-05-18 | 陈思涵 | 一种机械用钢筋等长切割设备 |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2728109A (en) * | 1952-06-06 | 1955-12-27 | Savoie Electrodes Refract | Method of making cathodic electrodes for electrolysis furnaces |
FR2117960A1 (de) * | 1970-12-12 | 1972-07-28 | Giulini Gmbh Geb |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2105247C3 (de) * | 1971-02-04 | 1980-06-12 | Schweizerische Aluminium Ag, Zuerich (Schweiz) | Ofen für die Schmelzflußelektrolyse von Aluminium |
US4076610A (en) * | 1975-07-10 | 1978-02-28 | Elettrocarbonium S.P.A. | Cathode in cells for producing aluminium by electrolysis of smelted salts thereof |
-
1984
- 1984-06-13 FR FR8410557A patent/FR2566002B1/fr not_active Expired
-
1985
- 1985-05-29 US US06/738,781 patent/US4605481A/en not_active Expired - Fee Related
- 1985-06-10 PL PL25388785A patent/PL253887A1/xx unknown
- 1985-06-10 YU YU00966/85A patent/YU96685A/xx unknown
- 1985-06-10 GR GR851407A patent/GR851407B/el unknown
- 1985-06-10 RO RO119105A patent/RO92424B/ro unknown
- 1985-06-11 DE DE8585420107T patent/DE3560953D1/de not_active Expired
- 1985-06-11 JP JP60127034A patent/JPS6144192A/ja active Pending
- 1985-06-11 OA OA58610A patent/OA08034A/xx unknown
- 1985-06-11 EP EP85420107A patent/EP0169152B1/de not_active Expired
- 1985-06-11 AT AT85420107T patent/ATE30746T1/de not_active IP Right Cessation
- 1985-06-11 NO NO852366A patent/NO852366L/no unknown
- 1985-06-12 ES ES544091A patent/ES8604318A1/es not_active Expired
- 1985-06-12 IS IS3019A patent/IS1290B6/is unknown
- 1985-06-12 BR BR8502797A patent/BR8502797A/pt unknown
- 1985-06-12 ZA ZA854425A patent/ZA854425B/xx unknown
- 1985-06-12 AU AU43608/85A patent/AU568748B2/en not_active Expired - Fee Related
- 1985-06-12 SU SU853905449A patent/SU1342427A3/ru active
- 1985-06-13 HU HU852336A patent/HU192227B/hu unknown
- 1985-06-14 CN CN198585104565A patent/CN85104565A/zh active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2728109A (en) * | 1952-06-06 | 1955-12-27 | Savoie Electrodes Refract | Method of making cathodic electrodes for electrolysis furnaces |
FR2117960A1 (de) * | 1970-12-12 | 1972-07-28 | Giulini Gmbh Geb |
Also Published As
Publication number | Publication date |
---|---|
HU192227B (en) | 1987-05-28 |
US4605481A (en) | 1986-08-12 |
EP0169152B1 (de) | 1987-11-11 |
FR2566002B1 (fr) | 1986-11-21 |
PL253887A1 (en) | 1986-04-08 |
YU96685A (en) | 1988-04-30 |
JPS6144192A (ja) | 1986-03-03 |
SU1342427A3 (ru) | 1987-09-30 |
GR851407B (de) | 1985-07-12 |
HUT38404A (en) | 1986-05-28 |
RO92424B (ro) | 1987-10-02 |
ES544091A0 (es) | 1986-01-16 |
RO92424A (ro) | 1987-09-30 |
DE3560953D1 (en) | 1987-12-17 |
OA08034A (fr) | 1987-01-31 |
IS3019A7 (is) | 1985-12-14 |
ZA854425B (en) | 1986-01-29 |
CN85104565A (zh) | 1986-12-10 |
ES8604318A1 (es) | 1986-01-16 |
AU568748B2 (en) | 1988-01-07 |
FR2566002A1 (fr) | 1985-12-20 |
IS1290B6 (is) | 1987-07-07 |
AU4360885A (en) | 1985-12-19 |
NO852366L (no) | 1985-12-16 |
BR8502797A (pt) | 1986-02-18 |
ATE30746T1 (de) | 1987-11-15 |
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