EP0126700B1 - Unterkathodisches Schutzblech mit verformbaren Teilen für Elektrolyseöfen des Typs "Hall-Héroult" - Google Patents
Unterkathodisches Schutzblech mit verformbaren Teilen für Elektrolyseöfen des Typs "Hall-Héroult" Download PDFInfo
- Publication number
- EP0126700B1 EP0126700B1 EP84420085A EP84420085A EP0126700B1 EP 0126700 B1 EP0126700 B1 EP 0126700B1 EP 84420085 A EP84420085 A EP 84420085A EP 84420085 A EP84420085 A EP 84420085A EP 0126700 B1 EP0126700 B1 EP 0126700B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cathode
- screen
- thick part
- steel
- blocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 238000005868 electrolysis reaction Methods 0.000 claims description 8
- 238000009626 Hall-Héroult process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- 229910052799 carbon Inorganic materials 0.000 description 9
- 238000005470 impregnation Methods 0.000 description 6
- 238000001764 infiltration Methods 0.000 description 5
- 230000008595 infiltration Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 239000011819 refractory material Substances 0.000 description 4
- 230000000295 complement effect Effects 0.000 description 3
- 229910001610 cryolite Inorganic materials 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 208000018672 Dilatation Diseases 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 1
- 239000003830 anthracite Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
- C25C3/085—Cell construction, e.g. bottoms, walls, cathodes characterised by its non electrically conducting heat insulating parts
Definitions
- the invention relates to the construction of electrolytic cells for the production of aluminum by the Hall-Héroult process. It relates more particularly to a screen intended to prevent the infiltration of the constituents of the electrolyte in the sub-space. cathodic.
- the tanks for the production of aluminum by the Hall-Héroult process consist universally of a metal box whose bottom is lined with refractory and insulating material, which supports the carbonaceous blocks forming the cathode on which the liquid aluminum is deposited.
- the seal between the cathode blocks and between the cathode blocks and the walls of the box is generally ensured by a carbonaceous paste based on pitch and coke or anthracite.
- cryolite - From the first heating, it can form, through the play of differential expansions, cracks through which the molten electrolyte - consisting essentially of cryolite - begins to infiltrate. This infiltration of cryolite tends to degrade the insulating properties of the underlying refractory material.
- Liquid aluminum can also infiltrate through the same routes, and therefore attack the insulating refractories located between the carbon cathode and the metal box. In fact, these refractories generally comprise silica or silicates reducible by liquid aluminum.
- the object of the present invention is to remedy the aforementioned drawbacks.
- the object of the invention is an electrolytic cell comprising at least one metallic steel screen, placed under the base of the carbon blocks constituting the cathode of the electrolytic cell, and extending at least over the entire space located directly above the cathode, characterized in that said screen consists of at least one continuous sheet of steel, at least half of the surface of which consists of a thick part having at least 5 mm, and preferably , 8 to 12 mm thick, and which comprises at least one deformable zone constituted by a steel sheet of thickness less than the thickness of the thick part, arranged at the periphery of said thick part and, s' extending in the zone situated substantially outside the vertical alignment of the cathode blocks, connected to the thick part by a continuous weld, and having at room temperature an elongation before rupture greater than 2%.
- the screen may include, in the zone located directly above the cathode blocks, a deformable zone constituted by at least one open or preferably closed profile with a wall thickness less than - and preferably equal to approximately half of - l thickness of the thick part of the screen.
- the tank may also include a complementary screen made up of a plurality of steel sheets of individual thickness less than 5 mm, in superimposed relationship, and disposed between the base of the carbonaceous blocks and the thick part of the screen, on the plumb with the cathode.
- the tank can also be provided with a complementary screen formed by a steel soleplate connected to each cathode bar by a weld, and in electrical contact with at least 50% of the surface of the lower base of the corresponding carbon block.
- FIG. 1 to 4 illustrate the implementation of the invention.
- FIG. 1 represents the zone located directly above the cathode blocks, in which the screen is provided with profiles absorbing the stresses of expansion, and in which a complementary screen appears consisting of the superposition of thin sheets.
- FIG. 2 shows the detail of the profiles.
- FIG. 3 represents in diagrammatic section an electrolytic cell according to the invention, on which appears the deformable zone constituted by a thin sheet welded to the periphery of the screen in thick sheet.
- FIG. 4 represents an additional screen device, welded to the base of the cathode bars.
- the cathode of the electrolytic cell consists of carbon blocks (1), assembled by seals (2) made of carbon paste.
- the steel cathode bar (3) is sealed with cast iron in a housing (4), at the base of the carbon block (1).
- the screen (6) made of sheet steel with a thickness at least equal to 5 mm, (and preferably between 8 and 12 mm), is constituted by a certain number of sections (6A, 6B) connected via a hollow profile such as a steel tube (7) on which they are welded by a continuous watertight bead (8).
- the thickness of the walls of the tube (7) is less than the thickness of the sheet metal - screen (6) so that the tubes constitute a deformation zone which absorbs the expansions of the screen: it can for example be equal to half (3 mm for a 6 mm screen sheet).
- the screen rests on the lining (9) at the bottom of the box.
- the element absorbing the expansions can be a square tube (11) whose wall thickness is also about half the thickness of the screen, or an open profile such as a half square tube (12), which offers more flexibility, but can be a point of weakness due to the thickness reduced, and the resulting risk of faster breakthrough.
- the arrangement (13) of FIG. 2B is also very favorable from the point of view of flexibility, but has the same drawback.
- Figure 3 shows, very schematically, an electrolysis tank in cross section, with the metal box (14), the side lining (15) in carbonaceous paste, the cathode blocks (1) in which are sealed the cathode bars (3 ) in steel, the liquid aluminum sheet (16), the electrolyte (17), the anode system (18), the installation bed (9) of the screen (19) and the heat-insulating brickwork at the bottom of the box .
- the screen (19) consists of a thick steel sheet (with a thickness greater than 5 nm and preferably between 8 and 12 mm) throughout the part where the thermal gradient is low, that is to say - say substantially in line with the cathode blocks (1).
- the temperature of the different parts of the screen is indicated in the lower part of Figure 3.
- the peripheral zone of the screen where there is a significant thermal gradient (800 to 500 ° C.), it has been extended by a peripheral part made of thin sheet metal (21), for example 2 to 5 mm, therefore draining a flow of heat. reduced and more easily deformable, especially in traction.
- the thin sheet is connected to the thick part by a sealed continuous weld (22).
- this thin sheet will present at room temperature a limit of elongation at break greater than 2%.
- the thick part of the screen represents more than 50% of the total surface of the cathode blocks.
- the thinned, deformable peripheral part is situated substantially outside the vertical line of the cathode, that is to say in the region with a high thermal gradient.
- the screen can either be placed directly on the thermal insulating brickwork (20), or on an intermediate laying bed (9), and it can be separated from the cathode blocks by the laying bed powdery (5).
- Another means of improving the efficiency and the lifespan of the screen consists in simultaneously using the device which is the subject of our French patent 2,546,184 which consists of a thick sheet steel plate (23) connected to each cathode bar (3) by welding and in electrical contact with at least 50% of the surface of the base of the carbonaceous block (1) either directly or by means of a bonding layer (24), elastic and conductive of the common for example graphite or carbon felt.
- the implementation of the invention makes it possible to significantly increase the life of the electrolytic cells, and to maintain until the end, the heat losses as low as possible.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
- Inert Electrodes (AREA)
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8308333A FR2546183B1 (fr) | 1983-05-16 | 1983-05-16 | Ecran sous-cathodique comportant des zones deformables, pour les cuves d'electrolyse hall-heroult |
FR8308333 | 1983-05-16 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0126700A1 EP0126700A1 (de) | 1984-11-28 |
EP0126700B1 true EP0126700B1 (de) | 1987-03-18 |
Family
ID=9289004
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84420085A Expired EP0126700B1 (de) | 1983-05-16 | 1984-05-14 | Unterkathodisches Schutzblech mit verformbaren Teilen für Elektrolyseöfen des Typs "Hall-Héroult" |
Country Status (15)
Country | Link |
---|---|
US (1) | US4488955A (de) |
EP (1) | EP0126700B1 (de) |
AU (1) | AU558957B2 (de) |
CA (1) | CA1228834A (de) |
DE (1) | DE3462702D1 (de) |
ES (1) | ES288257Y (de) |
FR (1) | FR2546183B1 (de) |
GR (1) | GR81945B (de) |
IN (1) | IN161908B (de) |
IS (1) | IS1280B6 (de) |
NO (1) | NO841929L (de) |
NZ (1) | NZ208146A (de) |
SU (1) | SU1287757A3 (de) |
YU (1) | YU83884A (de) |
ZA (1) | ZA843646B (de) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2560613B2 (fr) * | 1983-05-16 | 1987-03-27 | Pechiney Aluminium | Perfectionnement aux barres cathodiques comportant une semelle metallique, pour cuves d'electrolyse hall-heroult |
US4556468A (en) * | 1984-09-26 | 1985-12-03 | Aluminum Company Of America | Electrolytic cell |
GB8520453D0 (en) * | 1985-08-15 | 1985-09-18 | Alcan Int Ltd | Aluminium reduction cells |
DE3538016A1 (de) * | 1985-10-25 | 1987-05-07 | Vaw Ver Aluminium Werke Ag | Kathodenboden fuer aluminium-elektrolysezellen |
US5976333A (en) * | 1998-01-06 | 1999-11-02 | Pate; Ray H. | Collector bar |
DE102009024881A1 (de) * | 2009-06-09 | 2010-12-16 | Sgl Carbon Se | Kathodenboden, Verfahren zur Herstellung eines Kathodenbodens und Verwendung desselben in einer Elektrolysezelle zur Herstellung von Aluminium |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2388901A1 (fr) * | 1977-04-25 | 1978-11-24 | Union Carbide Corp | Garnissage du fond de la coque exterieure en acier d'une cuve de reduction electrolytique de minerai |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1102097A (fr) * | 1954-03-29 | 1955-10-17 | Bouchayer & Viallet Ets | Perfectionnements aux caissons utilisés en électro-métallurgie |
US3494851A (en) * | 1967-05-17 | 1970-02-10 | Kaiser Aluminium Chem Corp | Electrolytic cells |
CH643602A5 (de) * | 1979-10-17 | 1984-06-15 | Alusuisse | Elektrolysewanne. |
CH653711A5 (de) * | 1981-04-22 | 1986-01-15 | Alusuisse | Elektrolysewanne. |
-
1983
- 1983-05-16 FR FR8308333A patent/FR2546183B1/fr not_active Expired
-
1984
- 1984-05-14 DE DE8484420085T patent/DE3462702D1/de not_active Expired
- 1984-05-14 US US06/610,118 patent/US4488955A/en not_active Expired - Fee Related
- 1984-05-14 IN IN336/CAL/84A patent/IN161908B/en unknown
- 1984-05-14 IS IS2912A patent/IS1280B6/is unknown
- 1984-05-14 ES ES1984288257U patent/ES288257Y/es not_active Expired
- 1984-05-14 EP EP84420085A patent/EP0126700B1/de not_active Expired
- 1984-05-14 NZ NZ208146A patent/NZ208146A/en unknown
- 1984-05-15 GR GR74719A patent/GR81945B/el unknown
- 1984-05-15 SU SU843737945A patent/SU1287757A3/ru active
- 1984-05-15 AU AU28019/84A patent/AU558957B2/en not_active Ceased
- 1984-05-15 YU YU00838/84A patent/YU83884A/xx unknown
- 1984-05-15 CA CA000454374A patent/CA1228834A/fr not_active Expired
- 1984-05-15 NO NO841929A patent/NO841929L/no unknown
- 1984-05-15 ZA ZA843646A patent/ZA843646B/xx unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2388901A1 (fr) * | 1977-04-25 | 1978-11-24 | Union Carbide Corp | Garnissage du fond de la coque exterieure en acier d'une cuve de reduction electrolytique de minerai |
Also Published As
Publication number | Publication date |
---|---|
DE3462702D1 (en) | 1987-04-23 |
NO841929L (no) | 1984-11-19 |
ES288257U (es) | 1985-12-16 |
GR81945B (de) | 1984-12-12 |
ZA843646B (en) | 1985-07-31 |
ES288257Y (es) | 1986-07-16 |
US4488955A (en) | 1984-12-18 |
AU2801984A (en) | 1984-11-22 |
YU83884A (en) | 1988-04-30 |
SU1287757A3 (ru) | 1987-01-30 |
IS2912A7 (is) | 1984-11-17 |
FR2546183B1 (fr) | 1985-07-05 |
IS1280B6 (is) | 1987-07-07 |
CA1228834A (fr) | 1987-11-03 |
EP0126700A1 (de) | 1984-11-28 |
NZ208146A (en) | 1987-04-30 |
FR2546183A1 (fr) | 1984-11-23 |
IN161908B (de) | 1988-02-20 |
AU558957B2 (en) | 1987-02-12 |
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