EP0124851B1 - Mittel und Verfahren zur Reinigung und Passivierung von Metallen im Spritzverfahren - Google Patents
Mittel und Verfahren zur Reinigung und Passivierung von Metallen im Spritzverfahren Download PDFInfo
- Publication number
- EP0124851B1 EP0124851B1 EP84104860A EP84104860A EP0124851B1 EP 0124851 B1 EP0124851 B1 EP 0124851B1 EP 84104860 A EP84104860 A EP 84104860A EP 84104860 A EP84104860 A EP 84104860A EP 0124851 B1 EP0124851 B1 EP 0124851B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cleaning
- phosphoric acid
- range
- passivation
- preparations
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 30
- 239000002184 metal Substances 0.000 title claims abstract description 30
- 238000004140 cleaning Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000002161 passivation Methods 0.000 title claims description 9
- 238000005507 spraying Methods 0.000 title claims description 6
- 239000000203 mixture Substances 0.000 title abstract description 21
- 239000003112 inhibitor Substances 0.000 claims abstract description 35
- 150000003014 phosphoric acid esters Chemical class 0.000 claims abstract description 16
- 150000002739 metals Chemical class 0.000 claims abstract description 13
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000003139 biocide Substances 0.000 claims abstract description 7
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 14
- 150000003839 salts Chemical class 0.000 claims description 12
- 238000005260 corrosion Methods 0.000 claims description 9
- 230000007797 corrosion Effects 0.000 claims description 9
- 239000000243 solution Substances 0.000 claims description 8
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 6
- 150000005690 diesters Chemical class 0.000 claims description 6
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 5
- 150000002763 monocarboxylic acids Chemical class 0.000 claims description 5
- 239000002736 nonionic surfactant Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 239000002202 Polyethylene glycol Substances 0.000 claims description 3
- 150000001642 boronic acid derivatives Chemical class 0.000 claims description 3
- 229920001223 polyethylene glycol Polymers 0.000 claims description 3
- 150000003458 sulfonic acid derivatives Chemical class 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- OCUCCJIRFHNWBP-IYEMJOQQSA-L Copper gluconate Chemical class [Cu+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O OCUCCJIRFHNWBP-IYEMJOQQSA-L 0.000 claims description 2
- 150000007513 acids Chemical class 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 229920001451 polypropylene glycol Polymers 0.000 claims description 2
- 239000003513 alkali Substances 0.000 claims 1
- 239000004094 surface-active agent Substances 0.000 abstract description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 22
- 239000003795 chemical substances by application Substances 0.000 description 19
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 18
- 239000012459 cleaning agent Substances 0.000 description 16
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 15
- 239000007921 spray Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 11
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 10
- XZOYHFBNQHPJRQ-UHFFFAOYSA-N 7-methyloctanoic acid Chemical compound CC(C)CCCCCC(O)=O XZOYHFBNQHPJRQ-UHFFFAOYSA-N 0.000 description 10
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 10
- 230000002401 inhibitory effect Effects 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 229960002446 octanoic acid Drugs 0.000 description 7
- 239000011701 zinc Substances 0.000 description 7
- 229910052725 zinc Inorganic materials 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 6
- 239000004327 boric acid Substances 0.000 description 6
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- OYWRDHBGMCXGFY-UHFFFAOYSA-N 1,2,3-triazinane Chemical class C1CNNNC1 OYWRDHBGMCXGFY-UHFFFAOYSA-N 0.000 description 5
- -1 alkali metal nitrites Chemical class 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 238000002845 discoloration Methods 0.000 description 4
- 230000005764 inhibitory process Effects 0.000 description 4
- 235000021317 phosphate Nutrition 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000012085 test solution Substances 0.000 description 4
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229960002684 aminocaproic acid Drugs 0.000 description 3
- 239000012964 benzotriazole Substances 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 3
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000008233 hard water Substances 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-M D-gluconate Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O RGHNJXZEOKUKBD-SQOUGZDYSA-M 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 229940050410 gluconate Drugs 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- BYACHAOCSIPLCM-UHFFFAOYSA-N 2-[2-[bis(2-hydroxyethyl)amino]ethyl-(2-hydroxyethyl)amino]ethanol Chemical compound OCCN(CCO)CCN(CCO)CCO BYACHAOCSIPLCM-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- WUGQZFFCHPXWKQ-UHFFFAOYSA-N Propanolamine Chemical compound NCCCO WUGQZFFCHPXWKQ-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- SLINHMUFWFWBMU-UHFFFAOYSA-N Triisopropanolamine Chemical compound CC(O)CN(CC(C)O)CC(C)O SLINHMUFWFWBMU-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 125000005667 alkyl propylene group Chemical group 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229940049580 biozide Drugs 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 239000008366 buffered solution Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 229940043276 diisopropanolamine Drugs 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 229940071106 ethylenediaminetetraacetate Drugs 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910001410 inorganic ion Inorganic materials 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- 150000002826 nitrites Chemical class 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 1
- ANRHNWWPFJCPAZ-UHFFFAOYSA-M thionine Chemical compound [Cl-].C1=CC(N)=CC2=[S+]C3=CC(N)=CC=C3N=C21 ANRHNWWPFJCPAZ-UHFFFAOYSA-M 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/24—Cleaning or pickling metallic material with solutions or molten salts with neutral solutions
- C23G1/26—Cleaning or pickling metallic material with solutions or molten salts with neutral solutions using inhibitors
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
- C23G1/16—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions using inhibitors
Definitions
- the invention relates to agents and a method for cleaning and / or passivating metals by spraying, as an additive to grinding and pressure water and as a passivating agent in cooling circuits.
- aqueous cleaners based on organic rust inhibitors, e.g. B. combinations of alkanolamines and fatty acids, surfactants, anti-foaming agents and / or phosphonates and if necessary.
- Biocides and builder substances, the cleaners mentioned being used in aqueous liquids at a pH of 7.5 to 10.5; usually called “neutral cleaner”.
- neutral cleaners and corrosion protection agents that have been customary up to now are only suitable for the treatment of iron and steel without further additives.
- cleaning and passivating agents which inhibit the corrosion of iron and steel surfaces contain, for example, alkali metal nitrites, alkanolamines, soaps and benzoates.
- ferrous metals are increasingly being also non-ferrous and light metals and their alloys, particularly zinc, aluminum and its alloys, cleaning or passive i réellesstoffn in contact.
- nonferrous metals are available as inhibitors such.
- these passivation components have the disadvantage that they do not prevent discoloration of the surface of light metals (fountain water blackness).
- Zinc, aluminum and their alloys are also attacked by the cleaning agents. A correspondingly high metal removal is found, which can sometimes no longer be tolerated with precision parts. This applies in particular to the new types of motors and transmissions made of light metal alloys in the automotive sector.
- the cleaning agents that have been common until now contain polyphosphates, which break down to pyro- or orthophosphates, especially at higher temperatures.
- polyphosphates which break down to pyro- or orthophosphates, especially at higher temperatures.
- the use of such inorganic ions very often leads to precipitation with the hardness constituents of the water, that is to say to calcium or magnesium phosphate precipitates, and in the presence of corresponding alloys also to aluminum phosphate precipitation. The result is not only annoying drying on the parts to be machined, but also gluing, stoning or even clogging of storage parts and pumps.
- precipitated phosphates especially aluminum phosphates
- electrolyte-containing products usually result in increased metal removal and very rapid discoloration of the light or non-ferrous metal.
- the solutions contain these components in total in a concentration of 0.1 to 4 percent by weight, the weight ratio of b) to c) 20: 1 to 1: 1 and the weight ratio of a) to the sum of b) and c) 20: 1 to 1:20.
- Other possible additives for such solutions are: alkanolamines, phosphates, borates, nitrites, inhibitors and / or biocides.
- the invention accordingly relates to means and methods for cleaning and passivation of metals in the spray process, which by the Merk Male of claim 1 and 4 are marked.
- the cleaning agents according to the invention are distinguished by the fact that they use phosphoric acid esters which ensure a trouble-free process sequence without foaming. This is all the more surprising since the OE-PS 235 149 describes phosphoric acid esters as foam stabilizers.
- the preferred phosphoric acid esters of ethoxylated fatty alcohols are also insensitive to calcium and magnesium ions. The effect of inhibiting the surfaces of various light metals is therefore guaranteed even in hard water.
- All alcohols can be straight-chain, branched, saturated or unsaturated.
- Straight-chain fatty alcohols alkanols with 10-20 C atoms are preferably used.
- the monoesters of phosphoric acid with ethoxylated, straight-chain alkanols having 10-20 C atoms and their sodium, potassium, ammonium or alkanolamine salts are preferably used in the agents according to the invention.
- This class of compounds is particularly characterized in that when they are used in the combination according to the invention in aqueous solution, especially in spray systems, no disruptive foam is generated and thus a smooth process flow in automatic cleaning machines is ensured.
- hydrophilic monoesters do not cause calcium or magnesium salts to precipitate even in hard water, drying on the cleaned parts is avoided, which could give rise to corrosion. Such precipitates would also cause unnecessary, non-effect-related consumption of the inhibitor, which would make practical use impossible. The inhibition effect is therefore also unrestricted in hard water.
- the use of zinc salts can be dispensed with when using the cleaners according to the invention.
- Suitable alkanolamines for the purposes of the invention are, for example, the following compounds: mono-, di- or triisopropanolamine, n-propanolamine, N, N, N ', N'-tetrakis (2-hydroxyethyl) ethylenediamine and preferably mono-, Di- or triethanolamine, individually or in a mixture.
- Suitable alkanolamine salts are, for example, salts of the abovementioned compounds with linear and / or branched mono- and / or dicarboxylic acids and / or sulfonic acid derivatives.
- Suitable mono- and / or dicarboxylic acids are, in particular, 2-ethylhexyl acid, caprylic acid, isononanoic acid, capric acid and sebacic acid.
- a suitable sulfonic acid derivative is, for example, benzenesulfonyl-N-methyl-s-aminocaproic acid.
- the cleaning liquids contain such sprayable nonionic surfactants that the agents can be used and sprayed in all temperature ranges without disturbing foaming.
- the surfactants of such combinations remain dispersed in the cleaning liquid above the cloud point and do not separate. This results in a very good, constant cleaning effect.
- the use of such combinations ensures that washed-off, little self-emulsifying oil is deposited on the surface of the storage baths and in mechanical form, e.g. can be separated by ring chamber deoiler or separators. Emulsification is practically prevented, which significantly extends the service life of the baths. If necessary, however, the emulsifying effect can be increased by appropriate emulsifier additives if this should be necessary or desired in special cases.
- a major advantage that the agents according to the invention have is that they enable automatic control of the cleaning process and metering of the cleaning solution.
- the control and metering are carried out via the conductivity of the cleaning solution, but without the need to use phosphates to generate conductivity.
- electrolytes generally greatly increase the removal of light metals, it is possible to achieve a conductivity that is suitable for practice by using the above-mentioned phosphoric acid esters in combination with alkanolamines and / or alkanolamine salts of linear and / or branched mono- or dicarboxylic acids and / or sulfonic acid uses rederivaten.
- mixtures of monoethanolamine, if necessary, are used for the conductivity combination.
- builder substances such as borates, gluconates, potassium hydroxide and / or aminopolycarboxylic acids or their salts, preferably ethylenediaminetetraacetate or nitrilotriacetate, are added.
- the combination on the basis of which the agents according to the invention have the desired conductivity, is used in the total combination in amounts of 0.5-5% by weight in total.
- the aqueous solutions whose pH is between 7.5 and 10.5, contain the following components:
- the respective application concentration of these components must be selected so that the conductivity in the corresponding process water is sufficiently large to enable automatic dosing and control. At the same time, the mixtures must not lead to precipitation.
- the cleaning agents according to the invention can also contain biocides, e.g. B. derivatives of hexahydrotriazine, such as the reaction product of monoethanolamine with formaldehyde, are added without this affecting the essential properties such as cleaning and passivation effect, conductivity or low foam.
- biocides e.g. B. derivatives of hexahydrotriazine, such as the reaction product of monoethanolamine with formaldehyde, are added without this affecting the essential properties such as cleaning and passivation effect, conductivity or low foam.
- the cleaning agents are additionally non-ferrous metal corrosion inhibitors, for. B. mercaptobenzothiazole or benzotriazole added.
- the use concentrations of the phosphoric acid esters in the application solutions are 10 to 1000 ppm, but preferably 10 to 300 ppm when the agent is used as a neutral cleaner.
- the amounts can be above 300 ppm.
- the process according to the invention is therefore carried out using the agents mentioned, the pH of which is in the range from 7.5 to 10.5.
- the aluminum concentration in the clear solution could be determined either with the aid of atomic absorption or photometrically (filter 535 nm) with eriochrome cyanine in ammonium acetate buffered solution, the zinc concentration only with atomic absorption.
- composition of the inhibitors used for the production of the cleaning agents according to the invention can be seen from the following list:
- This mixture was used in a concentration of 30 g / l in LW or VEW at a pH of 9.7.
- Examples 12, 17, 19 and 21 are control examples in which the cleaning mixture did not contain an inhibitor according to the invention.
- Examples 23 and 27 are control examples in which the cleaning agents did not contain an inhibitor.
- This mixture was used in a concentration of 10 g / l in VEW at a pH of 8.6.
- Example 30 is a control example in which the cleaning agent contained no inhibitor.
- This mixture was used in a concentration of 20 gll in VEW or LW at a pH of 9.2.
- Examples 33, 36 and 39 are control examples in which the cleaning agents contained no inhibitor.
Landscapes
- Chemical & Material Sciences (AREA)
- Metallurgy (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Coating By Spraying Or Casting (AREA)
- ing And Chemical Polishing (AREA)
- Paints Or Removers (AREA)
- Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT84104860T ATE37728T1 (de) | 1983-05-07 | 1984-04-30 | Mittel und verfahren zur reinigung und passivierung von metallen im spritzverfahren. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19833316724 DE3316724A1 (de) | 1983-05-07 | 1983-05-07 | Mittel und verfahren zur reinigung und passivierung von metallen im spritzverfahren |
DE3316724 | 1983-05-07 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0124851A2 EP0124851A2 (de) | 1984-11-14 |
EP0124851A3 EP0124851A3 (en) | 1986-07-30 |
EP0124851B1 true EP0124851B1 (de) | 1988-10-05 |
Family
ID=6198404
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84104860A Expired EP0124851B1 (de) | 1983-05-07 | 1984-04-30 | Mittel und Verfahren zur Reinigung und Passivierung von Metallen im Spritzverfahren |
Country Status (9)
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6780824B2 (en) | 2001-11-02 | 2004-08-24 | Henkel Kommanditgesellschaft Auf Aktien (Henkel Kgaa) | Emulsifier system, anti-corrosive and low-temperature lubricant emulsion |
Families Citing this family (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8711534D0 (en) * | 1987-05-15 | 1987-06-17 | Ciba Geigy Ag | Corrosion inhibiting composition |
US4992212A (en) * | 1988-10-18 | 1991-02-12 | Lever Brothers Company, Division Of Conopco, Inc. | Alkaline light duty liquid detergents that are non-staining to aluminum |
US5480860A (en) * | 1988-12-23 | 1996-01-02 | Petrolite Corporation | Methods for reducing sulfides in sewage gas |
US5200114A (en) * | 1990-08-24 | 1993-04-06 | Man-Gill Chemical Company | Alkaline cleaner for reducing stain on aluminum surfaces |
US5110494A (en) * | 1990-08-24 | 1992-05-05 | Man-Gill Chemical Company | Alkaline cleaner and process for reducing stain on aluminum surfaces |
US5192461A (en) * | 1991-08-23 | 1993-03-09 | Enthone-Omi, Inc. | Aqueous degreasing solution having high free alkalinity |
US5372741A (en) * | 1991-11-27 | 1994-12-13 | Ethone-Omi, Inc. | Aqueous degreasing composition and process |
AU4676893A (en) * | 1992-07-31 | 1994-03-03 | Henkel Corporation | Process and aqueous composition for degreasing metal surface |
US5296042A (en) * | 1992-11-06 | 1994-03-22 | C. L. R. Resources, Inc. | Composition and process for treating sheet steel |
US5468412A (en) * | 1993-08-16 | 1995-11-21 | Betz Laboratories, Inc. | Low foaming aqueous cleaning and passivating treatment for metals |
CA2143471A1 (en) * | 1994-05-20 | 1995-11-21 | Edward A. Rodzewich | Cleaning and passivating treatment for metals |
US5668096A (en) * | 1994-05-20 | 1997-09-16 | Betzdearborn Inc. | Cleaning and passivating treatment for metals |
US5705472A (en) * | 1995-07-18 | 1998-01-06 | Petroferm Inc. | Neutral aqueous cleaning composition |
US6328816B1 (en) | 1995-07-25 | 2001-12-11 | Henkel Corporation | Composition and method for degreasing metal surfaces |
US5746973A (en) * | 1996-07-10 | 1998-05-05 | Naraghi; Ali | Method for reducing odorant depletion |
US5968370A (en) * | 1998-01-14 | 1999-10-19 | Prowler Environmental Technology, Inc. | Method of removing hydrocarbons from contaminated sludge |
DE10106230A1 (de) * | 2001-02-10 | 2002-08-14 | Creavis Tech & Innovation Gmbh | Verfahren zur Herstellung mikrobizider Oberflächen durch Immobilisierung von Aminoalkoholen |
WO2003080895A1 (en) * | 2002-03-18 | 2003-10-02 | The Lubrizol Corporation | Corrosion inhibiting salts, concentrates and metal working fluids containing same |
US20040256595A1 (en) * | 2003-06-16 | 2004-12-23 | Seagate Technology Llc | Formulation of grinding coolant |
EP1580302A1 (en) * | 2004-03-23 | 2005-09-28 | JohnsonDiversey Inc. | Composition and process for cleaning and corrosion inhibition of surfaces of aluminum or colored metals and alloys thereof under alkaline conditions |
US20060225605A1 (en) * | 2005-04-11 | 2006-10-12 | Kloeckener James R | Aqueous coating compositions and process for treating metal plated substrates |
US20100256034A1 (en) * | 2005-09-22 | 2010-10-07 | Pantheon Chemical, Inc. | Copper chelating agent, composition including the agent, and methods of forming and using the agent and composition |
DE102007029837A1 (de) * | 2007-06-28 | 2009-01-02 | Siemens Ag | Zusatz für ein Reinigungs- und/oder Pflegemittel zur Verwendung in Haushaltsgeräten sowie derartiges Reinigungs- und/oder Pflegemittel |
JP2013133458A (ja) * | 2011-12-27 | 2013-07-08 | Idemitsu Kosan Co Ltd | 水性洗浄剤 |
FR3005964B1 (fr) * | 2013-05-27 | 2016-06-24 | Ceca Sa | Formulations anti-corrosion stables au stockage |
WO2017080880A1 (en) * | 2015-11-11 | 2017-05-18 | Basf Se | Aqueous formulations with good storage capabilities |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE558448A (enrdf_load_stackoverflow) * | 1956-07-02 | |||
BE612534A (enrdf_load_stackoverflow) * | 1961-01-11 | |||
AT235149B (de) * | 1961-01-11 | 1964-08-10 | B O S A Prodotti Chimici Botta | Schaumbildendes Produkt, insbesondere Schaumlöschmittel |
DK130747A (enrdf_load_stackoverflow) * | 1968-08-08 | |||
GB1293440A (en) * | 1970-09-08 | 1972-10-18 | Frank Joseph Quattrini | Improvements in or relating to scale removal solvents and processes |
CA936782A (en) * | 1970-12-18 | 1973-11-13 | M. Kaneko Thomas | Biodegradable detergent for automatic car wash systems |
US3715324A (en) * | 1971-10-18 | 1973-02-06 | G Krall | Insoluble polymeric diazonium salt chromogen |
FR2193871B1 (enrdf_load_stackoverflow) * | 1972-07-25 | 1977-07-22 | Colgate Palmolive Co | |
DE2712900C2 (de) * | 1977-03-24 | 1986-04-10 | Henkel KGaA, 4000 Düsseldorf | Verfahren zur Reinigung von Metallen im Spritzverfahren |
US4247424A (en) * | 1979-10-11 | 1981-01-27 | The Procter & Gamble Company | Stable liquid detergent compositions |
US4539134A (en) * | 1982-12-02 | 1985-09-03 | Halliburton Company | Methods and cleaning compositions for removing organic materials from metallic surfaces |
-
1983
- 1983-05-07 DE DE19833316724 patent/DE3316724A1/de not_active Withdrawn
-
1984
- 1984-04-30 DE DE8484104860T patent/DE3474463D1/de not_active Expired
- 1984-04-30 AT AT84104860T patent/ATE37728T1/de not_active IP Right Cessation
- 1984-04-30 EP EP84104860A patent/EP0124851B1/de not_active Expired
- 1984-05-04 US US06/607,347 patent/US4578208A/en not_active Expired - Lifetime
- 1984-05-04 JP JP59088571A patent/JPS59211581A/ja active Granted
- 1984-05-04 CA CA000453644A patent/CA1231294A/en not_active Expired
- 1984-05-04 BR BR8402107A patent/BR8402107A/pt not_active IP Right Cessation
- 1984-05-07 ES ES532260A patent/ES8502484A1/es not_active Expired
- 1984-05-07 MX MX026999A patent/MX166996B/es unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6780824B2 (en) | 2001-11-02 | 2004-08-24 | Henkel Kommanditgesellschaft Auf Aktien (Henkel Kgaa) | Emulsifier system, anti-corrosive and low-temperature lubricant emulsion |
Also Published As
Publication number | Publication date |
---|---|
DE3474463D1 (en) | 1988-11-10 |
JPH059519B2 (enrdf_load_stackoverflow) | 1993-02-05 |
DE3316724A1 (de) | 1984-11-08 |
JPS59211581A (ja) | 1984-11-30 |
MX166996B (es) | 1993-02-19 |
EP0124851A2 (de) | 1984-11-14 |
ES532260A0 (es) | 1985-01-01 |
US4578208A (en) | 1986-03-25 |
BR8402107A (pt) | 1984-12-11 |
ATE37728T1 (de) | 1988-10-15 |
CA1231294A (en) | 1988-01-12 |
ES8502484A1 (es) | 1985-01-01 |
EP0124851A3 (en) | 1986-07-30 |
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